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Sealey 500TTJ.V3 Instructions

Telescopic vertical transmission jacks

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Wear
instructions
safety
footwear
1. SAFETY
WARNING: The warnings, cautions and instructions discussed in this instruction manual cannot
cover all possible conditions and situations that may occur. It must be understood that common sense
and caution are factors which cannot be built into this product, but must be applied by the operator.
WARNING! Ensure all preliminary checks are carefully carried out before use of jack. Immediately
repair or replace damaged parts (use authorised service agent). Ensure use of genuine parts only.
Unauthorised parts may be dangerous and will invalidate the warranty.
WARNING! Use jack on level, solid ground, preferably concrete. Ensure the floor over which the jack will
be transported is swept clean.
DANGER! DO NOT use on tarmacadam, or any other soft surface as jack may sink or topple. Serious
injury may result if ignored.
DANGER! If jack tips or leans STOP WHAT YOUR ARE DOING. MOVE QUICKLY TO A SAFE
DISTANCE. DO NOT TRY TO HOLD OR STEADY JACK.
Use jack in a suitable work area. Keep the area clean and tidy and free from unrelated materials. Ensure
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there is adequate lighting.
Before use ensure the gearbox weight and size does not exceed the capacity of the jack.
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Ensure the vehicle is raised and stabilised at the correct height before attempting to move the jack
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under the vehicle.
Ensure the jack saddle is fully lowered and is clean, dry, and oil free before attempting to transport the
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jack with or without a load.
Keep all unauthorised persons away from the jack during lifting and lowering and when in transit.
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Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
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Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery, and contain and/or tie
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back long hair.
WARNING! Ensure that the load is placed level and centrally on the jack saddle and that it is fixed in
place before attempting to lift, lower or transport the load.
The lowering speed is now regulated by a slow release mechasim so turn and hold handle until at required hight then release.
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The user shall work in accordance with the instruction handbook
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It is necessary that the operator can watch the lifting device and the load during all movements.
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It is not allowed to work under the raised load until it is secured by suitable means.
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The operator shall be provided with all necessary information about training and about pumping and translating forces.
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If more than 400N of effort is generated in lifting, the efforts shall be lowered by an additional person.
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Should the jack make any abnormal sounds during use, STOP IMMEDIATELY and contact your local service agent.
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Ensure the jack is in sound condition and good working order. Take action for immediate repair or replacement of damaged parts. Use
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genuine parts only. DO NOT modify the jack. The use of non-genuine parts may be dangerous and will invalidate the warranty.
DO NOT exceed the rated capacity of the jack.
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DO NOT raise/lower vehicle lifting platform whilst the transmission jack is being used.
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DO NOT transport the jack with/without a load, with the saddle in the raised position.
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DO NOT get the jack wet, or use it in damp or wet locations or areas where there is condensation.
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DO NOT operate the jack when you are tired or under the influence of alcohol, drugs or intoxicating medication.
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DO NOT lift or support vehicles with the jack and DO NOT use the jack as a load sustaining device.
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DO NOT use the jack for any purpose other than removal, transportation and the installation of transmissions.
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DO NOT adjust, or tamper with, the safety valve.
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DO NOT remove any labels from the jack. If the labels are damaged or unclear, replace them.
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DO NOT use brake fluid to top up the hydraulic unit.
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Use Sealey hydraulic oil only.
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Use a qualified person to lubricate and maintain the jack.
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Before storing the jack in a safe area, ensure that all parts, especially the saddle are clean and free of grease and oil.
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Only use accessories and adapters provided by the manufacturer.
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The transmission jack can only be operated and used by person trained or familiar with this operation manual.
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© Jack Sealey Limited
TELESCOPIC VERTICAL TRANSMISSION JACKS
500TTJ.V3, 800TTJ.V2
MODEL NO:
Bleed
before
use
Original Language Version
500TTJ.V3, 800TTJ.V2
Issue 1 02/10/23

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Summary of Contents for Sealey 500TTJ.V3

  • Page 1 500TTJ.V3, 800TTJ.V2 MODEL NO: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2: Specification

    A harden chrome plated piston rod. Foot pedal operation keeps hands-free. Spring loaded dead man’s safety release control reduces the risk of inadvertent lowering. Four heavy duty castors, with non-marking nylon wheels, on a sturdy base, make for easy manoeuvrability. 3. SPECIFICATION Model No ............500TTJ.V3 ..............800TTJ.V2 Base Size: ..........600 x 600mm ..............600 x 600mm Capacity: ..............
  • Page 3 Install the assembled foot base 14 onto the cylinder 1 with the screws 15. When all four wheels are on the ground , lock the screws in turn and cover the hole plug 16 (fig.3). 4.3. Install the X-axis bracket assembly 5 onto the Y axsis bracket assembly 4 and fix them with plug screws x3 and screw nuts 12. Then install, and lock the set screws 8 as shown in fig.3 fig.4 fig.5 4.4. Install as shown in fig.4 fit the instaled Y-axis bracket assembly 4 onto the panel 9 and fix them with set screws 2 and screw nuts 12. fig.6 4.5. Fix the support strip 7 on the panel assembly 9 with round head square neck bolts 6, flat washers 10 and wing nuts 11, place the assembled bracket on the oil cylinder 1 as shown in fig.5. Then pull out the exhaust rod, press down on the foot pedal B and remove the pin. NOTE: The exhaust rod cannot completly come out of the rubber plug. 500TTJ.V3, 800TTJ.V2 Issue 1 02/10/23 Original Language Version © Jack Sealey Limited...
  • Page 4: Pre-Use Check List

    TO HOLD OR STEADY THE JACK. Serious injury or death may result. 6.5. RE-INSTALLING A GEARBOX 6.5.1. To transport, reposition beneath a vehicle, and raise a load up, reverse the procedures outlined above. Original Language Version 500TTJ.V3, 800TTJ.V2 Issue 1 02/10/23 © Jack Sealey Limited...
  • Page 5: Maintenance

    7.5. The oil cylinder is a sealed unit and must not be accessed. For service contact your authorised stockist. WARNING! Only a good quality Jack oil, such as SEALEY HYDRAULIC JACK OIL must be used. ‰ 7.6. The hydraulic oil volume for the model is as follows: STL1000 : 2.0L STL600 :1.8L DO NOT use brake fluid.

This manual is also suitable for:

800ttj.v2