Sony D-E01 Service Manual

Portable cd player
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SERVICE MANUAL
Ver 1.3 2001. 03
System
Compact disc digital audio system
Laser diode properties
Material: GaAlAs
Wavelength: λ = 780 nm
Emission duration: Continuous
Laser output: Less than 44.6 µW (This output
is the value measured at a distance of 200 mm
from the objective lens surface on the optical
pick-up block with 7 mm aperture.)
D-A conversion
1-bit quartz time-axis control
Frequency response
20 - 20,000 Hz +1/–2 dB
(measured by EIAJ CP-307)
Output (at 4.5 V input level)
Line output (stereo minijack)
Output level 0.7 V rms at 47 kilohms
Recommended load impedance over 10
kilohms
Headphones (stereo minijack)
Approx. 15 mW + Approx. 15 mW
at 16 ohms
(Approx. 3 mW + Approx. 3 mW
at 16 ohms) *
* For the customers in France
Optical digital output
(optical output connector)
Output level: –21 - –15 dBm
Wavelength: 630 - 690 nm at peak level
Sony Corporation
9-927-142-12
2001C0400-1
Audio Entertainment Group
©2001. 3
General Engineering Dept.
D-E01/EJ01
Photo: D-E01
Model Name Using Similar Mechanism
CD Mechanism Type
Optical Pick-up Name
SPECIFICATIONS
Power requirements
For the area code of the model you purchased,
check the upper left side of the bar code on the
package.
• Two Sony NH-14WM rechargeable batteries:
2.4 V DC
• Two LR6 (size AA) batteries: 3 V DC
• AC power adaptor (DC IN 4.5 V jack):
US, CND model: 120 V, 60 Hz
AEP, FR, G, E13 model:
220 - 230 V, 50/60 Hz
UK model: 230 - 240V, 50 Hz
AUS model: 240 V, 50 Hz
E01/E33 model: 100 - 240 V, 50/60 Hz
EJ01: HK model: 220 V, 50/60 Hz
CH model: 220 V, 50 Hz
• Sony DCC-E245 car battery cord for use on
car battery: 4.5 V DC
– 1 –
US Model
Canadian Model
AEP Model
UK Model
E Model
Australian Model
Chinese Model
Tourist Model
NEW
CDM-3021EBA
DAX-21E
Battery life * (approx. hours)
(When you use the CD player on a flat and stable
surface.)
Playing time varies depending on how the CD
player is used.
Two NH-14WM
(charged for about 4 hours **)
Battery case
(two alkaline batteries)
Rechargeable batteries
NH-14WM and battery case
(two alkaline batteries)
*
Measured value by the standard of EIAJ
(Electronic Industries Association of Japan).
** Charging time varies depending on how the
rechargeable battery is used.
– Continued on next page –
PORTABLE CD PLAYER
D-EJ01
D-E01
25
40
62

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Summary of Contents for Sony D-E01

  • Page 1 CH model: 220 V, 50 Hz rechargeable battery is used. Line output (stereo minijack) • Sony DCC-E245 car battery cord for use on Output level 0.7 V rms at 47 kilohms car battery: 4.5 V DC Recommended load impedance over 10...
  • Page 2: Table Of Contents

    5-4. Block Diagram –Power Supply Section– ......15 should be returned to your nearest Sony Service Center or 5-5. Printed Wiring Board ............17 Sony Authorized Repair Center for replacement, or after warranty period, it should be discarded.
  • Page 3: Service Note

    SECTION 1 SERVICE NOTE • NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK • CHUCK PLATE JIG ON REPAIRING OR BASE UNIT On repairing CD section, playing a disc without the upper panel The laser diode in the optical pick-up block may suffer electro- section, use Chuck Plate Jig.
  • Page 4: General

    SECTION 2 GENERAL This section is extracted from instruction manual. – 4 –...
  • Page 5 – 5 –...
  • Page 6: Disassembly

    SECTION 3 DISASSEMBLY Note : Follow the disassembly procedure in the numerical order given. 3-1. UPPER PANEL ASSY 8 upper panel assy 1 screw (M2) 4 screw (M2) 6 shaft 2 screw (M2) tray (P) assy 3 screw 7 shaft 3-2.
  • Page 7: Op Assy

    3-3. OP ASSY 3 OP assy 2 CN503 1 CN502 4 CN501 3-4. SW UNIT ASSY, MAIN BOARD 2 screw (M1.4x3) 1 switch unit assy 3 MAIN board – 7 –...
  • Page 8: Electrical Adjustment

    SECTION 4 ELECTRICAL ADJUSTMENTS CD section adjustments are done automatically in this set. In case of operation check, confirm that focus bias. 4-1. FOCUS BIAS CHECK 1. Connect the oscilloscope between TP614 (RF) or TP601 (RF) and GND on main board. 2.
  • Page 9: Diagrams

    SECTION 5 DIAGRAMS 5-1. IC PIN DESCRIPTION • IC801 TMP88CM22F-00 (SYSTEM CONTROLLER) Pin No. Pin Name Pin Description Ground IRRMC Fixed at L. FOKI Focus OK signal input from digital servo processor (IC601). AGCCON AGC control pulse output XLEDDISP CHG/HOLD LED control signal output VCC SWITCHING Control signal output for Switching power supply circuit.
  • Page 10 Pin No. Pin Name Pin Description 65 – 68 COM3 – 0 LCD drive common output (Open) 69 – 71 V3 – 1 LCD drive bias output (Open) 72, 73 C1, 0 Capacitor connected terminal of LCD driver for voltage-up. STOP Stop signal output to VCD control IC.
  • Page 11: Block Diagram -Cd Section

    D-E01/EJ01 5-2. BLOCK DIAGRAM — CD SECTION — RF AMP, DIGITAL SIGNAL PROCESSOR, DIGITAL SERVO PROCESSOR, D-RAM CONTROLLER IC601 DETECTOR WDCK DIGITAL DOUT WFCK RFDC RFAC XTAO XTAI D0-D3 RFAC FOCUS/TRACKING COIL DRIVER OPTICAL PICK-UP SLED MOTOR DRIVER BLOCK (DAX-21E)
  • Page 12: Block Diagram -Audio Section

    D-E01/EJ01 5-3. BLOCK DIAGRAM — AUDIO SECTION — B+ SWITCH VCC +3V Q601 D-RAM J301 OPTICAL IC602 TRANSCEIVER LINE OUT (OPTICAL) (LINE OUT JACK) XRAS XCAS J302 2/REMOTE ANALOG SWITCH HEADPHONE AMP IC302 IC351 IN_L OUT_L IN_R OUT_R (Page 12)
  • Page 13: Block Diagram -Power Supply Section

    D-E01/EJ01 5-4. BLOCK DIAGRAM — POWER SUPPLY SECTION — VCC2_ON D404 POWER CONTROL +3V POWER VCC 2V IC401 (1/2) SWITCH VCC +3V Q401, 405 DTC2D LOW BATTERY SYNC SYNC D411 (Page 12) DETECTOR DTC1D IC404 SDTO DATA BATM1 (Page 12)
  • Page 14: Printed Wiring Board

    D-E01/EJ01 5-5. PRINTED WIRING BOARD Note on Printed Wiring Boards: • Semiconductor Location • Y : parts extracted from the conductor side. Ref. No. Location Ref. No. Location Ref. No. Location • ® : Through hole. D102 (Q302) (D602) • b : Pattern from the side which enables seeing.
  • Page 15 D-E01/EJ01 (Page 17) Common Note on Schematic Diagram: • All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums. • All resistors are in Ω and W or less unless otherwise specified.
  • Page 16: Schematic Diagram -Main Section (1/3)

    D-E01/EJ01 5-6. SCHEMATIC DIAGRAM — MAIN SECTION (1/3) — • Refer to page 19 for Common Note Schematic Diagram, page 26 for Waveforms and page 27 for IC Block Diagrams. (Page 25) (Page 24) – 21 – – 22 –...
  • Page 17: Schematic Diagram -Main Section (2/3)

    D-E01/EJ01 5-7. SCHEMATIC DIAGRAM — MAIN SECTION (2/3) — • Refer to page 19 for Common Note Schematic Diagram, page 26 for Waveforms and page 29 for IC Block Diagrams. (Page 21) (Page 25) – 23 – – 24 –...
  • Page 18: Schematic Diagram -Main Section (3/3)

    D-E01/EJ01 5-8. SCHEMATIC DIAGRAM — MAIN SECTION (3/3) — • Refer to page 19 for Common Note Schematic Diagram and page 30 for IC Block Diagrams. (Page 22) • Waveforms (Play mode) 400mVp-p 0.5µsec/div TP614 (RF) 20µsec/div TP607 (FOK) 2Vp-p 2µsec/div...
  • Page 19: Ic Block Diagrams

    • IC Block Diagrams IC402 MPC17H71MTAEL IC302 TC7W66FU(TE12R) FEEDBACK PATTERN BEMF GENERATOR SEPARATOR 8 7 6 OVERFLOW REGULATOR PHASE DELAY REGULATOR PHASE DECODER DECODER FEEDBACK RESISTOR TST3 MODE CONTROL ROTATION DETECTOR TST2 MODE CLOCK REGULATOR SYNC TST1 HOLD PWM REGULATOR TST0 STARTUP PATTERN MODE TIME REGULATOR...
  • Page 20 IC601 CXD3027R 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 ERROR CLOCK PCMD CORRECTOR GENERATOR SELECTOR LRCK RFAC INTERFACE DEMODULATOR BIAS...
  • Page 21 IC401 MPC17A52FTA 58 57 56 SWITCHING CHARGING BATTERY POWER VOLTAGE DETECTOR DOWN SIDE CIRCUIT 3 CIRCUIT PRE-DRIVER DCIN PRE- UP SIDE VLG3 DRIVER PRE-DRIVER RF21 REFERENCE PAPC APCREF UP SIDE BAND GAP PRE-DRIVER VREF REFERENCE INM1 DTC1D DTC2D MODE2 DOWN SIDE PRE-DRIVER SWITCHING LOW VOLTAGE DETECTOR...
  • Page 22 IC351 TA2120FN BIAS BEEP BIAS IN B IN A BEEP BIAS OUT B OUT A RF IN PWC OUT B OUT C OUT A IC802 CXD751-103R 22 21 20 19 18 17 SIGNAL VDD0 ENCODER PO25 VSS1 DECODER PO24 PO23 SERIAL MCLK PARALLEL...
  • Page 23: Exploded Views

    Part No. Description Remark Ref. No. Part No. Description Remark X-4951-877-1 TRAY (P) ASSY 4-942-567-21 EMBLEM (NO. 4), SONY X-4951-881-1 ROLLER ASSY 3-704-197-13 SCREW (M1.4X2.0), LOCKING 3-349-825-41 SCREW 3-366-746-51 SCREW (M1.4X6.5) 3-387-566-01 SCREW, STEP 3-704-246-13 SCREW (P1.4X2.0) X-4951-866-1 KNOB (EJECT) ASSY 3-895-823-31 SCREW (B1.4X2.3), TAPPING...
  • Page 24: Lower Panel Section

    Ver 1.3 2001. 03 6-2. LOWER PANEL SECTION CDM-3021EBA 83 82 supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-221-929-01 PANEL, BOTTOM (E01) 4-223-000-01 SPRING, TORSION 4-221-929-11 PANEL, BOTTOM (EJ01) 4-221-953-01 TERMINAL BOARD (RELAY), BATTERY 4-221-941-01 BUTTON (FR) 3-704-197-53 SCREW (M1.4X3.5), LOCKING 4-221-942-01 BUTTON (PLAY)
  • Page 25: Cd Mechanism Deck Section

    Ver 1.3 2001. 03 6-3. CD MECHANISM DECK SECTION (CDM-3021EBA) M902 M901 not supplied The components identified by Les composants identifiés par une mark 0 or dotted line with mark marque 0 sont critiques pour la 0 are critical for safety. sécurité.
  • Page 26: Electrical Parts List

    SECTION 7 MAIN ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by the parts list may be different from the they are seldom required for routine service. mark ! or dotted line with mark.
  • Page 27 Ver 1.1 2000. 02 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C613 1-162-962-11 CERAMIC CHIP 470PF D602 8-719-049-09 DIODE 1SS367-T3SONY C614 1-162-962-11 CERAMIC CHIP 470PF C615 1-162-962-11 CERAMIC CHIP 470PF < FERRITE BEAD > C616 1-104-847-11 TANTAL.
  • Page 28 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark L601 1-414-521-11 INDUCTOR 10uH R403 1-218-903-11 RES,CHIP 220K 0.50% 1/16W L602 1-414-521-11 INDUCTOR 10uH R404 1-218-888-11 RES,CHIP 0.50% 1/16W R405 1-218-887-11 RES,CHIP 0.50% 1/16W < TRANSISTOR > R406 1-218-917-11 RES,CHIP 820K...
  • Page 29 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R467 1-216-821-11 METAL CHIP 1/16W R819 1-216-864-11 METAL CHIP 1/16W R469 1-216-853-11 METAL CHIP 470K 1/16W R820 1-216-864-11 METAL CHIP 1/16W R470 1-216-825-11 METAL CHIP 2.2K 1/16W R821 1-216-864-11 METAL CHIP 1/16W...
  • Page 30 Ref. No. Part No. Description Remark ACCESSORIES & PACKING MATERIALS ******************************** 1-418-559-11 REMOTE CONTROL (RM-CD01ELT) 1-467-007-22 ADAPTOR, AC (AC-E455) (AUS) 1-467-009-21 ADAPTOR, AC (AC-E455) (US,CND) 1-467-550-23 ADAPTOR, AC (AC-E455A) (E01/E33) 1-473-115-11 ADAPTOR, AC (AC-E455D) (UK) 1-473-116-35 ADAPTOR, AC (AC-E455D) (AEP,FR,G,E13) 1-475-622-12 ADAPTOR, AC (AC-E455) (CH) 1-475-623-11 ADAPTOR, AC (AC-E455) (EJ01:HK) 1-528-842-11 BATTERY, NICKEL HYDROGEN (NH-14WM)
  • Page 31 D-E01/EJ01 MEMO – 39 –...
  • Page 32 D-E01/EJ01 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2001. 03 Corrected of exploded views 2000.

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