Yamaha YTF2 Owner's/Operator's Manual

Yamaha YTF2 Owner's/Operator's Manual

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OWNER'S / OPERATOR'S
MANUAL
READ THIS MANUAL CAREFULLY!
!
It contains important safety information.
YTF2
ELECTRONIC FUEL
INJECTION
UTILITY VEHICLE
LIT-19626-71-14
JW7-F8199-22

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Summary of Contents for Yamaha YTF2

  • Page 1 OWNER’S / OPERATOR’S MANUAL READ THIS MANUAL CAREFULLY! It contains important safety information. YTF2 ELECTRONIC FUEL INJECTION UTILITY VEHICLE JW7-F8199-22 LIT-19626-71-14...
  • Page 3 INTRODUCTION Congratulations on your purchase of a Yamaha utility vehicle. This manual con- tains information you will need for proper operation, maintenance, and care of your utility vehicle. A thorough understanding of these simple instructions will help you to obtain maximum enjoyment from your new Yamaha.
  • Page 4: Important Manual Information

    IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the Yamaha continually seeks following notations: advancements in product design and quality; therefore, while this manual contains the most current product information available at the This is the safety alert symbol. It is...
  • Page 5: Table Of Contents

    CONTENTS WARRANTY IMPORTANT LABELS SAFETY INFORMATION CONTROLS PRE-OPERATION CHECKS OPERATION MAINTENANCE STORAGE SPECIFICATIONS WIRING...
  • Page 6: Warranty

    Any charges incurred in transporting a vehicle or charger to and from an authorized Yamaha golf car dealer for service or in performing field service are also excluded from this warranty. Also excluded are electric car batteries, which are covered under a separate warranty.
  • Page 7 SORE vehicle, but Yamaha Golf-Car for that part. If the part fails before the first sched- Company cannot deny warranty solely for the lack of uled replacement, the part will be repaired or receipts.
  • Page 8 WARRANTED PARTS: The repair or replacement of any warranted part other- wise eligible for warranty coverage may be excluded from such warranty coverage if Yamaha Golf-Car Company demonstrates that the SORE vehicle has been abused, neglected, or improperly maintained, and...
  • Page 9: Important Labels

    IMPORTANT LABELS SAFETY AND INSTRUCTION LABELS Read the following labels carefully before operating your utility vehicle, and promptly replace any labels which become damaged or removed. Death or serious personal injury can result from failing to read and comply with the safety instruction labels. Y-2207 Y-500c Y-1674...
  • Page 10 IMPORTANT LABELS...
  • Page 11 IMPORTANT LABELS YEAR OF CONSTRUCTION: 20XX MODEL: YTF2X YAMAHA MOTOR POWERED PRODUCTS CO., LTD. MAX. POWER: X.X KW 200-1 SAKAGAWA, KAKEGAWA, JAPAN DRY WEIGHT: XXX kg MAX. BATTERY WEIGHT: XX kg JXX-F4236-XX Y-1607h Important Emissions Information Yamaha Golf-Car Company THIS EQUIPMENT CONFORMS TO 2010 CALIFORNIA EVP REGULATIONS FOR SMALL OFF- ROAD ENGINES UNDER 13CCR SECTION 2766(D).
  • Page 12 IMPORTANT LABELS...
  • Page 13 Keep a record of these numbers for reference Y-1750 when ordering parts from a Yamaha dealer. The engine serial number ∫ is affixed in the location shown. ç Engine Information Y-2139 THIS ENGINE MEETS **** - **** CALIFORNIA EMISSION REGULATIONS FOR OFF-ROAD ENGINES.
  • Page 14: Safety Information

    SAFETY INFORMATION Yamaha utility vehicles are designed to be simple to operate. However, be sure to observe the following to reduce the risk of serious injury or death due to loss of control and other hazards: BEFORE OPERATING THE UTILITY VEHICLE Read this Owner’s/Operator’s...
  • Page 15 SAFETY INFORMATION Do not operate the utility vehicle on public streets, roads or high- ways unless allowed by law or the local regulating authority. Do not make any modification or addition which affects capacity or safe operation, or make any changes not in accordance with the Owner’s/Operator’s manual.
  • Page 16 Never go over the top of a slope at speed if you cannot see Choose only accessories designed what is on the other side. for your utility vehicle. Your Yamaha dealer has a variety of genuine Always check terrain carefully Yamaha accessories. Other acces- before going down slopes.
  • Page 17 SAFETY INFORMATION Loading Drive more slowly than you would without a load. The more weight Cargo or a trailer can change the sta- you carry, the slower you should bility and handling of a utility vehicle. go. Although conditions vary, it is You must use common sense and good practice not to exceed low good judgment when carrying cargo...
  • Page 18 SAFETY INFORMATION MAINTENANCE SAFETY PRECAUTIONS REQUIRED FOR UTILITY DURING MAINTENANCE VEHICLE SAFETY When performing maintenance, fol- low all safety instructions contained Practice the following to help ensure in the manufacturer’s operation and the safety of utility vehicle operators: service manuals, as well as the fol- lowing safety procedures: Preventative Maintenance.
  • Page 19: Battery Charging

    If new nameplates, warnings or Periodically inspect fueling to be instructions are needed, contact your Yamaha dealer. certain that applicable safety codes, regulations and procedures are being followed to avoid any fires or explosions.
  • Page 20: Controls

    CONTROLS FEATURES 1 Brake pedal 2 Parking brake pedal 3 Horn switch 4 Accelerator pedal 5 Steering wheel 6 Fuel gauge/hour meter 7 Main/headlight switch 8 Drive select lever 9 Seat Y-2198 a Rear body b Rear tire c Battery d Front tire e Front bumper f Headlights...
  • Page 21: Main Switch

    CONTROLS MAIN SWITCH The main switch controls the follow- ing items: 1 / 2 “OFF” The electrical power circuit is switched off. The key can be removed only in this position. Y-1639c “ON” The electrical power circuit is switched on. The utility vehicle can be driven.
  • Page 22: Drive Select Lever

    NOTICE Y-1640e If the light is flashing, do not operate the vehicle. Contact your Yamaha Service representative to have the vehicle serviced. å Engine/oil warning light DRIVE SELECT LEVER The drive select lever is used to shift the utility vehicle into forward or reverse.
  • Page 23 CONTROLS BRAKE PEDAL Press down on the brake pedal to stop the utility vehicle. ∫ Brake pedal Y-21a PARKING BRAKE PEDAL Press down on the parking brake pedal whenever parking the utility vehicle. ç Parking brake pedal Y-22a Release the parking brake by depressing the accelerator pedal.
  • Page 24: Fuel Gauge

    CONTROLS FUEL GAUGE The fuel gauge displays the fuel level in the fuel tank. The fuel gauge will only work when the key is in the ON 1 / 2 position. å Fuel gauge Y-2203 HOUR METER The hour meter displays the total number of hours the utility vehicle has been run.
  • Page 25 CONTROLS OPENING AND CLOSING THE TAILGATE To open, unhook the latches, and then lower the tailgate. To close, place the tailgate in its original position, and then hook the latches. å Tailgate ∫ Latch Y-1644 RAISING AND LOWERING THE CARGO BED To raise, pull the cargo bed release lever toward the rear to unlatch the latches.
  • Page 26 CONTROLS Uncontrolled Movement Hazard Fire or Explosion Hazard Never exceed the stated load Do not fill fuel containers in the capacity for this vehicle. plastic cargo bed. Distribute the load evenly. Set fuel container on the ground. Secure cargo in cargo bed. Keep fuel nozzle in contact with Never tow cargo that is not can inlet while filling.
  • Page 27 CONTROLS TRAILER HITCH RECEIVER BRACKET This vehicle is equipped with a 5 cm (2 in.) receiver bracket for a standard trailer hitch. Trailer towing equipment can be obtained at a Yamaha dealer. å Trailer hitch receiver bracket Y-1647...
  • Page 28: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation checks should be made each time you use your utility vehicle. Get in the habit of perform- ing the following checks in the same way so that they become second nature. To keep vehicle from moving while performing pre-operation checks: Remove main switch key.
  • Page 29 PRE-OPERATION CHECKS FUEL SYSTEM Make sure there is sufficient fuel in the tank and that the fuel shutoff valve is open. Also check fuel line and connections for leakage. å Fuel tank ∫ Fuel cap ç E.F.I. fuel pump ∂ Fuel tank Gasoline and its vapors are highly flammable and explosive.
  • Page 30: Engine Oil

    PRE-OPERATION CHECKS NOTICE Avoid using gasoline blended with methyl alcohol which can damage fuel system parts. ENGINE OIL With the utility vehicle parked on level ground, remove the dipstick Y-514 and make sure the engine oil is between the MIN and MAX marks (the crosshatched area on the end of the dipstick).
  • Page 31: Tire Air Pressure

    PRE-OPERATION CHECKS Engine Cooling Inlet Duct Check the engine cooling inlet duct for debris. Remove any debris present. å Engine cooling inlet duct BATTERY Check that the battery is held securely in place to prevent the battery from Y-1347 being damaged from vibration or jarring.
  • Page 32: Steering System

    The alarm should sound. PEDAL OPERATION Y-33 Check the following pedal controls for proper operation. If a pedal does not work properly, consult a Yamaha dealer. Accelerator Pedal With the main switch in the “OFF” position, make sure the accelerator pedal operates smoothly.
  • Page 33: Parking Brake Pedal

    PRE-OPERATION CHECKS Brake Pedal Make sure the brake pedal feels firm when pressed and returns to its original position when released. ∫ Brake pedal Parking Brake Pedal Y-21a Make sure the parking brake pedal locks in place with a positive click, and releases when the accelerator pedal is pressed.
  • Page 34 PRE-OPERATION CHECKS Headlights/Taillights Ensure the headlights and taillights are operational. Never operate the utility vehicle Y-1650 at night or during inclement weather without properly working headlights/taillights. Death or serious personal injury can result from failing to comply with the safety instructions in this manual. Horn Switch Make sure the horn operates correctly.
  • Page 35: Operation

    OPERATION STARTING 1. With the parking brake applied, turn the drive select lever to “F” for forward, or “R” for reverse. NOTICE Do not shift from “F” forward to Y-18 “R” reverse while the utility vehi- cle is moving. Transmission dam- age can result.
  • Page 36 OPERATION STOPPING To stop the utility vehicle, gradually press down on the brake pedal. å Brake pedal When the vehicle has come to a stop, apply the parking brake pedal and turn the main switch to “OFF.” Y-65c ∫ Parking brake pedal NOTICE Do not hold the utility vehicle on an incline with the accelerator –...
  • Page 37 OPERATION Do not exceed the maximum tongue weight. You can measure tongue weight with a bathroom Uncontrolled Movement Hazard scale. Put the tongue of the Never exceed the stated load loaded trailer on the scale with capacity for this vehicle. the tongue at hitch height.
  • Page 38: Maintenance

    Check shock absorbers for oil leaks and damaged springs Items without a page number reference should be serviced by a Yamaha dealer or other qualified mechanic. This manual does not contain these procedures. They are contained in the Service Manual.
  • Page 39 CS R adjust or replace if necessary Items without a page number reference should be serviced by a Yamaha dealer or other qualified mechanic. This manual does not contain these procedures. They are contained in the Service Manual. **Related to emission control system.
  • Page 40: Troubleshooting

    System.” dealer Clogged Clean carburetor – It is recommended that these items carburetor Consult Yamaha be serviced by a Yamaha dealer or dealer other qualified mechanic. Electrical System Spark plug dirty Clean carbon or with carbon, or wipe spark plug...
  • Page 41: Spark Plug Inspection

    MAINTENANCE Spark Plug Inspection You should periodically remove and inspect the spark plug. Dirty or worn spark plugs can cause poor performance. When removing or installing the spark plug, be careful not to damage the insulator. A damaged insulator could allow external sparks, which could lead to explosion or fire.
  • Page 42 MAINTENANCE Engine Oil Replacement 1. Warm up the engine for several minutes, place the utility vehicle on a level surface, then stop the engine. Use caution not to touch hot engine oil or hot engine parts, during the following procedure. Death or serious personal injury can result from failing to comply with the safety instructions in this...
  • Page 43: Air Filter

    Y-515 After replacing engine oil, check for oil leaks around the drain plug. If oil leaks are found, consult a Yamaha dealer. Air Filter To remove the air filter elements: 1. Unlatch the air filter cover clips and remove cover.
  • Page 44: Drive Belt

    MAINTENANCE Inspection and cleaning: 3. Wash the foam pre-filter in soap and water. Allow it to dry. å Soap and water ∫ Foam element 4. Check the filter element. If damaged or dirty, replace it. Y-508 NOTICE Do not wring out the foam pre-filter, this could cause it to tear.
  • Page 45 MAINTENANCE Inspection: To inspect the drive belt, check for frayed edges or tears, and measure drive belt against the following specification. If the belt shows excessive wear or damage, replace the belt with a new one. å New: 30.0 mm (1.18 in.) ∫...
  • Page 46: Fuse Replacement

    MAINTENANCE Fuse Replacement Be sure to use the specified fuse. Using a wrong fuse can cause electrical system damage and create a fire hazard. Death or serious personal injury can result from failing to comply with the warning labels in this manual. NOTICE When replacing a fuse, be sure the main switch is turned off to pre-...
  • Page 47 MAINTENANCE Transaxle Oil To check transaxle oil level: 1. Place the utility vehicle on a flat, level surface and turn the main switch to the “OFF” position. 2. Remove seven plastic rivets 1 and two bolts 2, and remove the bag holder insert 3. 3.
  • Page 48: Brake Adjustment

    MAINTENANCE 9. Install the bag holder insert 3 and secure with two bolts 2 and seven plastic rivets 1. For transaxle oil replacement, consult a Yamaha dealer or other qualified mechanic. Y-1994 NOTICE Before performing wheel or brake maintenance, verify that the main switch is in the “OFF”...
  • Page 49 MAINTENANCE Consult your Yamaha dealer before using your utility vehicle if you suspect brake problems. Death or serious personal injury can result from failing to comply with the safety instructions in this manual. Brake Pedal Free Play Adjustment NOTICE Before adjusting brake pedal free play, pump the brake pedal several times to self-adjust the brakes.
  • Page 50 MAINTENANCE NOTICE Do not over-tighten the brake cables. Over-tightening will increase brake wear and affect overall performance of utility vehicle. Premature brake wear can result. Replacing a Headlight Bulb If the headlight burns out replace it as follows: 1. Remove the bulb holder 1 and bulb 2 by removing the three screws 3 located on the back of the bezel 4.
  • Page 51: Replacing A Taillight Bulb

    MAINTENANCE Adjusting a Headlight NOTICE It is recommended to have the headlight adjustment performed by a Yamaha dealer. 1. Loosen the two screws 1 for the headlight bulb bracket. Do not remove the screws, just loosen them. The screws can be accessed from...
  • Page 52: Storage

    Use of fuel stabilizer and conditioner eliminates the need to drain the fuel Do not smoke when draining system. Consult a Yamaha dealer if fuel and keep away from sparks, the fuel system needs to be drained flames, or other sources of instead.
  • Page 53: Engine Preparation

    STORAGE ENGINE PREPARATION 2. Have the battery recharged every 60-90 days to keep it fully With the key removed and the spark charged. The battery must be plug lead disconnected, turn the kept fully charged to avoid clutch by hand until compression is damage.
  • Page 54: Specifications

    SPECIFICATIONS GENERAL SPECIFICATIONS Items YTF2 EFI UTILITY VEHICLE Dimensions: Overall length 2922 mm (115 in.) Overall width 1243 mm (48.9 in.) Overall height (steering height) 1200 mm (47.2 in.) Height of floor 300 mm (11.8 in.) Wheelbase 1917 mm (75.5 in.)
  • Page 55 SPECIFICATIONS ENGINE Items YTF2 EFI UTILITY VEHICLE Description: ˚ Engine type 4-stroke, Gasoline, 60 incline OHV Number of cylinders Single Displacement 357 cm Bore x stroke 85 x 63 mm (3.30 x 2.48 in.) Compression ratio Rated output 8.5 kw/3500 rpm/11.4 hp...
  • Page 56 SPECIFICATIONS BATTERIES Items YTF2 EFI UTILITY VEHICLE Battery: BCI group 24, RC: minimum 75 min CCA: minimum 400A CHASSIS Items YTF2 EFI UTILITY VEHICLE Suspension: Front Independent (oil-over strut type) Rear Pivoted trailing arm (mono-link) Lighting: Front Dual 35W halogen multi-reflector headlights...
  • Page 57: Wiring

    WIRING YTF2 EFI WIRING DIAGRAM 10-1...
  • Page 58 WIRING YTF2 EFI WIRING DIAGRAM 10-2...
  • Page 60 YAMAHA GOLF-CAR Printed in U.S.A COMPANY 2014-KCC 1000 HWY 34 East Newnan, GA 30265 JW7-F8199-22 770-254-4000...

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