Panasonic TC-P60ZT60 Service Manual
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Panasonic TC-P60ZT60 Service Manual

60 inch class 1080p plasma hdtv
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See also: Owner's Manual , Manual Del Usuario
For detailed troubleshooting information and circuit explanations,
refer to the "QSM/Service Hints/Troubleshooting Information(TI)" and Seminar/Training Manual/Technical
Guide(TG) documents posted on the TSN web site.
For information about this model, type TC-P2013 in the model box under "Direct Search".
60 inch Class 1080p Plasma HDTV
TC-P60ZT60
Model No.
GPF16DU Chassis
© Panasonic Corporation 2013.
Unauthorized copying and distribution is a violation
of law.
ORDER NO.MTNC130589CE
B34 Canada: B62

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Summary of Contents for Panasonic TC-P60ZT60

  • Page 1 "QSM/Service Hints/Troubleshooting Information(TI)" and Seminar/Training Manual/Technical Guide(TG) documents posted on the TSN web site. For information about this model, type TC-P2013 in the model box under "Direct Search". © Panasonic Corporation 2013. Unauthorized copying and distribution is a violation of law.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS PAGE PAGE 1 Safety Precautions -----------------------------------------------3 1.1. General Guidelines ----------------------------------------3 2 Warning --------------------------------------------------------------4 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------4 2.2. About lead free solder (PbF) ----------------------------5 3 Service Navigation------------------------------------------------6 3.1. PCB Layout --------------------------------------------------6 4 Specifications ------------------------------------------------------7 5 Technical Descriptions------------------------------------------8 5.1.

  • Page 3: Safety Precautions

    1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.

  • Page 4: Warning

    2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.

  • Page 6: Service Navigation

    3 Service Navigation 3.1. PCB Layout Board Name Function P(MAIN) Power Supply Non serviceable. P(MAIN)-Board should be exchanged for service. P(SUB) Power Supply Non serviceable. P(SUB)-Board should be exchanged for service. Main AV input, processing Remote receiver, Power LED, C.A.T.S sensor Data Driver (Lower Right) Data Driver (Lower Center) Data Driver (Lower Left)

  • Page 7: Specifications

    3D Eyewear Battery Coin-shaped lithium battery CR2025 Operation time: Approx. 75 hours in continuous use of the battery made by Panasonic • Use Panasonic 3D Eyewear supporting Bluetooth wireless technology. Note • Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.

  • Page 8: Technical Descriptions

    5 Technical Descriptions 5.1. Specification of KEY for DTCP-IP, WMDRM and Widevine 5.1.1. General information: 1. NAND Flash (IC8900) for spare parts has the seed of KEY for each DTCP-IP for DLNA, WMDRM for Netflix and Widevine for CinemaNow. 2. The final KEY data will be generated by Main IC (IC8000) when SELF CHECK was done and are stored in both Main IC (IC8000) and NAND Flash (IC8900).

  • Page 9: Service Mode

    6 Service Mode 6.1. How to enter into Service Mode 6.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds Note: Service Mode can not be entered when 3D signal input.

  • Page 10: Contents Of Adjustment Mode

    Contents of adjustment mode 6.1.4. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...

  • Page 11: Option - Mirror

    6.2. Option - Mirror Picture can be reversed left and right or up and down. 00 : Default (Normal picture is displayed) 01 : Picture is reversed left and right. 02 : Picture is reversed up and down. Hint : If the defective symptom (e.g. Vertical bar or Horizontal bar) is moved by selection of this mirror, the possible cause is in A-board.

  • Page 12: Hotel Mode

    6.4. Hotel mode 1. Purpose Restrict a function for hotels. Item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode On/Off In order to display the Hotel mode setup menu: Input Select input signal modes. While pressing [VOLUME (-)] button of the main unit, Set the input, when each time power is switched on.

  • Page 13: Data Copy By Usb Memory

    6.5. Data Copy by USB Memory Note: SD card can not be used for Data Copy. 6.5.1. Purpose (a) Board replacement (Copy the data when exchanging A-board): When exchanging A-board, the data in original A-board can be copied to USB Memory and then copy to new A-board. (b) Hotel (Copy the data when installing a number of units in hotel or any facility): When installing a number of units in hotel or any facility, the data in master TV can be copied to USB Memory and then copy to other TVs.
  • Page 14 6.5.3. Data copy from TV set to USB Memory 1. Turn on the TV set. 2. Insert USB Memory with a startup file (pwd file) to USB terminal. On-screen Display will be appeared according to the startup file automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2770 (b) For Hotel : 4850 Data will be copied from TV set to USB Memory.
  • Page 15 6.5.4. Data copy from USB Memory to TV set 1. Turn on the TV set. 2. Insert USB Memory with Data to USB terminal. On-screen Display will be appeared according to the Data folder automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2771 (b) For Hotel : 4851 Data will be copied from USB Memory to TV set.

  • Page 16: Troubleshooting Guide

    7 Troubleshooting Guide For detailed troubleshooting information and circuit explanations, refer to the "QSM/Service Hints/Troubleshooting Information(TI)" and Seminar/Training Manual/Technical Guide(TG) documents posted on the TSN web site. For information about this model, type TC-P2013 in the model box under "Direct Search".

  • Page 17: Service Fixture & Tools

    8 Service Fixture & Tools 8.1. SC jig Purpose: To find the failure board (SC or SU/SD) when the power LED is blinking 7 times. SC jig: Jumper connector to connect to SC50 connector on SC board Part number: TZSC09187 How to use: Caution: Remove SC jig from SC board after inspection.

  • Page 18: Disassembly And Assembly Instructions

    9 Disassembly and Assembly Instructions 9.1. Disassembly Flow Chart for the Unit This is a disassembly chart. When assembling, perform this chart conversely.

  • Page 19: Disassembly Procedure For The Unit

    9.2. Disassembly Procedure for the Unit 9.2.1. Remove the Pedestal stand 9.2.4. Remove the Wi-Fi module 1. Remove the Plasma panel section from the servicing 1. Remove the screw (×1 ) and remove the Wi-Fi stand and lay on a flat surface such as a table (covered module.

  • Page 20: Remove The Ac Inlet

    9.2.7. Remove the AC inlet 9.2.9. Remove the P(SUB)-Board Caution: Caution: To remove AC inlet wait 1 minute after power was off for To remove P.C.B. wait 1 minute after power was off for discharge from electrolysis capacitors. discharge from electrolysis capacitors. 1.

  • Page 21: Remove The Woofer

    9.2.13. Remove the Woofer 8. Remove the screws (×5 9. Remove the Heatsinks (bottom-1, -2), the Thermal 1. Unlock the hooks and the tapes to free the cables. conductive sheets and the Heat rubber. 2. Disconnect the Relay connector. 3. Remove the screws (×3 ) and remove the Woofer.
  • Page 22 9.2.15. Remove the SU-Board 9.2.17. Remove the SC-Board 1. Disconnect the flexible cables (SU1, SU2, SU3, SU4 and 1. Unlock the tapes to free the cables. SU5) connected to the SU-Board. 2. Disconnect the connector (SC2). 2. Disconnect the flexible cable (SU11-SD11) and the bridge 3.
  • Page 23 9.2.19. Remove the SS-Board 9.2.21. Remove the SS2-Board 1. Disconnect the connector (SS11). 1. Disconnect the flexible cable (SS65 and SS67). 2. Disconnect the flexible cable (SS33). 2. Remove the screws (×2 ) and remove the SS2-Board. 3. Disconnect the flexible cables (SS62 and SS64). , ×3 4.
  • Page 24 9.2.24. Remove the M8 nut metals 9.2.26. Remove the Cabinet assy from the Plasma panel section 1. Remove the screws (×2 each) and remove the M8 nut metals. 1. Remove the Plasma panel section from the servicing stand and lay on a flat surface such as a table (covered by a soft cloth) with the Plasma panel surface facing downward.

  • Page 25: Remove The Contact Metals

    9.2.27. Remove the Contact metals 9.2.30. Remove the C3-Board 1. Disconnect the flexible cables (CB12, CB13, CB14 and 1. Remove the screws (×10 CB15). 2. Remove the Tape from the Contact metal side (L, R). 2. Disconnect the flexible cables (C31 and C36). 3.

  • Page 26: Measurements And Adjustments

    10 Measurements and Adjustments 10.1. Adjustment 10.1.1. Vsus selection Caution: When Plasma panel or A-board is replaced, Vsus should be set to LOW or HIGH. Procedure 1. Go into main item [VSUS] in Service Mode. LOW or HIGH will be displayed. 2.

  • Page 27: White Balance Adjustment

    10.1.2. White balance adjustment Name of measuring instrument Remarks Color analyzer (Minolta CS-1000 or equivalent) Procedure Remarks 1. Enter the Service mode. 2. Receive the Analog-RF (except for no signal) or set CVBS/YUV/HDMI (no signal is available). 3. Select [WB-ADJ] by using [1] and [2] key in the remote controller. 4.

  • Page 29: Block Diagram

    11 Block Diagram 11.1. Main Block Diagram MAIN AV INPUT,PROCESSING HDMI1-3 (HDMI2) TMDS DATA ETHERNET DATA HDMI I/F LAN CON I/F ETHERPHY ETHERNET ARCOUT SD CARD DATA IF_P/N SD CARD I/F SD CARD TUNER IF_P/N USB_DP/DN PEAKS PRO4 USB3-HDD USB0-2_DP/DN USB_DP/DN USB1 V/YPbPr/RGB...

  • Page 30: Block (1/4) Diagram

    11.2. Block (1/4) Diagram JK8600 SPEAKER_L SPEAKER_R WOOFER D3101 SD CARD DIGITAL JK8602A JK8603D JK8606C JK8601C JK8605 JK4701C JK4702C JK4703C AUDIO TU6706 ETHERNET USB3-HDD USB1 USB2 WiFi MAIN AV INPUT,PROCESSING TER IN HDMI1 HDMI2 HDMI3 TUNER DMD_ IIC0 IC4900 IC4901 AUDIO AMP AUDIO AMP2 IC8650...

  • Page 31: Block (2/4) Diagram

    11.3. Block (2/4) Diagram MAIN AV INPUT,PROCESSING X9500 20MHz IC9500 IC9300 PD6H LVDS DATA LVDS DATA LVDS RX LVDS TX VIDEO DATA IC9503 GCX1.1V PLASMA AI GCX1.1V DCDCGCX F15V VIDEO DATA SYSTEM_BUS LVDS DATA PA2001 H/V Sync Control VIDEO DATA 1.1V +1.1V Sub Filed Processor...

  • Page 32: Block (3/4) Diagram

    11.4. Block (3/4) Diagram POWER SUPPLY POWER SUPPLY P(SUB) P(MAIN) COLD COLD AC CORD F001 AC Vin PHOTO FILTER Detection COUPLER CONVERTER T301 FET SW FET SW F301 F15V F15V STB5V EV5V REG. SOUND15V OCP/OVP P+15V LATCH P_S1 PHOTO COUPLER P_S0 FEED BACK POWER MICOM...

  • Page 33: Block (4/4) Diagram

    11.5. Block (4/4) Diagram SCAN DRIVE SCAN OUT (UPPER) SUSTAIN DRIVE Reference Voltage SRV_VF5V TPVSUS Vsus Lo : 210V SRV_VSUS Vsus Hi : 215V IC16784,85 IC14601-03 Reference Voltage Vsus Vad = 195 5V(VFG_BASE) PC16897 Reference Voltage SRV_VFO Vsus Lo : 210V SVR_VSUS TPVSUS IPD CIRCUIT...

  • Page 35: Wiring Connection Diagram

    12 Wiring Connection Diagram 12.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 12.2. Wiring (1)

  • Page 36: Wiring (2)

    12.3. Wiring (2)

  • Page 37: Wiring (3)

    12.4. Wiring (3) 12.5. Wiring (4)

  • Page 38: Wiring (5)

    12.6. Wiring (5)

  • Page 39: Wiring (6)

    12.7. Wiring (6)

  • Page 40: Wiring (7)

    12.8. Wiring (7)
  • Page 41 Model No. : TC-P60ZT60 Exploded View 1 1 / 3...
  • Page 42 Model No. : TC-P60ZT60 Exploded View 2 2 / 3...
  • Page 43 Model No. : TC-P60ZT60 Accessories 3 / 3...
  • Page 44 Print Parts List Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks TXN/A1UVUUS CIRCUIT BOARD A 1 (RTL)PAVCA N0AE6KL00013 CIRCUIT BOARD P(MAIN) 1 PAVCA N0AE6KL00019 CIRCUIT BOARD P(SUB) 1 PAVCA TZRNP06UDUU CIRCUIT BOARD C1...
  • Page 45 C 22 UF 4 V 1 PAVCA C8017 F1J0G2260001 C 22 UF 4 V 1 PAVCA C8018 F1G1A105A047 C 1UF 10V 1 PAVCA Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8020 F1G1C104A077 C 0.1UF 16V...
  • Page 46 C 1UF 10V 1 PAVCA C8309 F1G1A105A047 C 1UF 10V 1 PAVCA C8310 F1G1A105A047 C 1UF 10V 1 PAVCA Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8311 F1G1A105A047 C 1UF 10V...
  • Page 47 C 0.1UF 16V 1 PAVCA C9395 F1G1C104A077 C 0.1UF 16V 1 PAVCA C9396 F1G1C104A077 C 0.1UF 16V 1 PAVCA Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C9408 F1J1A106A043 C 10UF, 10V...
  • Page 48 C 0.1UF 16V 1 PAVCA C9553 F1G1C104A077 C 0.1UF 16V 1 PAVCA C9554 F1G1C104A077 C 0.1UF 16V 1 PAVCA Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C9555 F1G1C104A077 C 0.1UF 16V...
  • Page 49 C 1UF, 25V C16154 F1K1E105A029 C 1UF, 25V C16163 F1H1H222A219 C 2200PF, 50V C16164 F1H1H222A219 C 2200PF, 50V Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C16191 F1K1E105A029 C 1UF, 25V...
  • Page 50 F1H1A105A099 C 1UF, 10V 1 PAVCA C17206 F1H1A105A099 C 1UF, 10V 1 PAVCA C17226 F1L2E224A028 C 0.22UF, 250V Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C17227 F1L2E224A028 C 0.22UF, 250V...
  • Page 51 1 PAVCA D8754 DZ2J033M0L ZENER DIODE 1 PAVCA D8756 DA2J10100L DIODE 1 PAVCA D8763 B0ACGM000001 DIODE 1 PAVCA Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D8764 B0ACGM000001 DIODE 1 PAVCA D8771...
  • Page 52 DIODE D16641 B0FBCN000012 DIODE 1 PAVCA D16642 B0FBCN000012 DIODE 1 PAVCA D16643 B0FBCN000012 DIODE 1 PAVCA Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D16648 DA2J10100L DIODE 1 PAVCA D16652 B0ECKP000055...
  • Page 53 M 0 OHM, 1/16W 1 PAVCA L8012 D0GAR00J0005 M 0 OHM, 1/16W 1 PAVCA L8013 D0GAR00J0005 M 0 OHM, 1/16W 1 PAVCA Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks L8100 G1C1R0ZA0248...
  • Page 54 1 PAVCA PC16461 B3PBE0000065 1 PAVCA PC16462 B3PBE0000060 PC16480 B3PBA0000611 1 PAVCA PC16581 B3PBA0000611 1 PAVCA PC16603 B3PBA0000611 1 PAVCA Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks PC16685 B3PBA0000625 1 PAVCA...
  • Page 55 Print Parts List Q16922 B1CFGF000019 1 PAVCA Q16931 B1ABCE000015 TRANSISTOR 1 PAVCA Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R068 D0GAR00J0005 M 0 OHM, 1/16W 1 PAVCA R077 D0GAR00J0005 M 0 OHM, 1/16W...
  • Page 56 M 47KOHM, J,1/16W 1 PAVCA R4759 D0GA680JA023 M 68 OHM, J,1/16W 1 PAVCA R4760 D0GA680JA023 M 68 OHM, J,1/16W 1 PAVCA Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R4798 D0GA273JA023...
  • Page 57 M 270 OHM,F.1/16 W 1 PAVCA R8239 D1BA2700A023 M 270 OHM,F.1/16 W 1 PAVCA R8240 D1BA2700A023 M 270 OHM,F.1/16 W 1 PAVCA Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8241 D0GA221JA023 M220 OHM, J.1/16 W...
  • Page 58 Print Parts List Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8650 D0GA472JA023 M 4.7KOHM, J,1/16W 1 PAVCA R8651 D0GA152JA023 M 1.5KOHM, J,1/16W R8653 D0GA221JA023 M220 OHM, J.1/16 W 1 PAVCA...
  • Page 59 D1H81034A042 NETWORK RESISTER 1 PAVCA R9401 D1H81034A042 NETWORK RESISTER 1 PAVCA R9402 D1H81034A042 NETWORK RESISTER 1 PAVCA Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R9403 D0GA103JA039 M10KOHM, J.1/16 W 1 PAVCA...
  • Page 60 M10KOHM, J.1/16 W 1 PAVCA R9681 D0GA103JA039 M10KOHM, J.1/16 W 1 PAVCA R9683 D0GA103JA039 M10KOHM, J.1/16 W 1 PAVCA Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R9688 D0GA103JA039 M10KOHM, J.1/16 W...
  • Page 61 D1H84704A041 NETWORK RESISTER 1 PAVCA R16562 D1H84704A041 NETWORK RESISTER 1 PAVCA R16563 D1H84704A041 NETWORK RESISTER 1 PAVCA Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R16564 D0GA470JA023 M 47 OHM, J,1/16W...
  • Page 62 D1BD6812A147 M 68.1KOHM,F.1/8W 1 PAVCA R16832 D1BD7152A147 M 71.5KOHM,F.1/8W 1 PAVCA R16833 D0GF683JA048 M 68 KOHM,J,1/4W 1 PAVCA Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R16834 D0GF683JA048 M 68 KOHM,J,1/4W...
  • Page 63 R17162 D0GBR00J0004 M 0 OHM J 1/10W 1 PAVCA R17181 D0GF1R0JA047 M 1 OHM,J,1/3W R17192 D0GF1R0JA047 M 1 OHM,J,1/3W Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R17194 D0GD224JA052 M 220KOHM,J,1/8W...
  • Page 64 1 PAVCA ZA16412 K4AA03D00002 TERMINAL 1 PAVCA ZA16422 K4AA03D00002 TERMINAL 1 PAVCA ZA17101 K4AD01D00020 TERMINAL 1 PAVCA Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks 10030 -0066000 BATTERY COVER 1 PAVCA...
  • Page 65 1 PAVCA TSXL724 CABLE(C10-C20/C26-C36) TSXM217 CABLE(SU11 -SD11) TTR2AA0020S CABINET COMPLETE 1 PAVCA TUC5ZX5001 EARTH PLATE 1 PAVCA Model No. : TC-P60ZT60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks TUX5ZA0141 M8 NUT METAL 4 PAVCA...

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