Page 1: Service Manual
FILE NO. SERVICE MANUAL Multimedia Projector Model No. PLc-Xu111 U.S.A, Canada, Europe, U.K, Asia original Version chassis No. KM6-Xu11100 Match the Chassis No. on the unit's back cover with the Chassis No. in the Service Manual. If the Original Version Service Manual Chassis No. does not match the unit’s, additional Service Literature is re-...
Page 2: Table Of Contents
Contents SERVICE MANUAL ............1 IIC bus control circuit ..........5 Contents ................ Network (MCI) circuit ..........53 Safety Instructions ............3 Troubleshooting ............54 Safety Precautions ............. 3 Indicators and Projector Condition ......54 Product Safety Notice ..........3 No Power ..............
Page 3: Safety Instructions
Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacture’s instructions. Replace Battery With SANYO Electric Co., Ltd., Part No. 645 089 8587 Only. Use of Another Battery May Present A Risk Of Fire or Explosion.
Page 4: Specifications
Specifications Mechanical Information Projector Type Multi-media Projector Dimensions (W x H x D) 13.15” x 3.07” x.9.13” (334 mm x 78 mm x 232 mm) (Not including adjustable feet) Net Weight 7 .7 lbs (3.5 kg) Feet Adjustment 0˚ to 9.0˚ Panel Resolution LCD Panel System 0.8” TFT Active Matrix type, 3 panels Panel Resolution 1,024 x 768 dots Number of Pixels 2,359,296 (1,024 x 768 x 3 panels) Signal Compatibility Color System PAL, SECAM, NTSC, NTSC4.43, PAL-M, and PAL-N High Definition TV Signal 480i, 480p, 575i, 575p, 720p, 1035i, and 1080i Scanning Frequency H-sync. 15 kHz–100 kHz, V-sync. 50–100 Hz Optical Information Projection Image Size (Diagonal) Adjustable from 33” to 300” Throw Distance 4.3’–32.8’ (1.3 m–10.0 m) Projection Lens F1.7–2.1 lens with f26.7 mm–32.0 mm with manual zoom and focus Projection Lamp 300 W Interface Video Input Jack RCA Type x 1 S-video Input Jack Mini DIN 4 pin x 1...
Page 5: Circuit Protections
Circuit Protections This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the projec- tor, it will automatically turn off by operating one of the following protection circuits. Thermal switch There is the thermal switch (SW90) inside of the projector to detect the internal temperature rising abnormally.
Page 6: Warning Temperature And Power Failure Protection
Circuit Protections Warning temperature and power failure protection The projector will be automatically turned off when the internal temperature of the projector is abnormally high, or the cooling fans stop spinning, or the power supplies in the projector are failed. - If the WARNING indicator is flashing, it may detect the abnormal temperature inside the projector.
Page 7: Maintenance
Maintenance Cleaning the Filter Filter prevents dust from accumulating on the optical elements inside the projector. Should the filter becomes clogged with dust particles, it will reduce cooling fans’ effectiveness and may result in internal heat buildup and adversely affect the life of the projector. If a “Filter warning” icon appears on the screen, clean the filter immediately. Clean the filter by following the steps below.
Page 8: Lamp Replacement
Maintenance Lamp Replacement When the projection lamp of the projector reaches its end of life, top control the Lamp replacement icon appears on the screen and LAMP REPLACE indicator lights yellow. Replace the lamp with a new one promptly. The timing when the LAMP REPLACE indicator LAMP rePLAce should light is depending on the lamp mode.
Page 9: Resetting The Lamp Counter
Maintenance Resetting the Lamp Counter Be sure to reset the Lamp counter after the lamp is replaced. When the Lamp counter is reset, the LAMP RE- PLACE indicator stops lighting and the Lamp replacement icon disappears. Lamp counter Press the MENU button to display the On-Screen Menu. Use the Point 7 8 buttons to move the red framed pointer to the Setting Menu icon.
Page 10: Cleaning
Maintenance Cleaning After long periods of use, dust and other particles will accumulate on the LCD panel, prism, mirror, polarized glass, lens, etc., causing the picture to darken or color to blur. If this occurs, clean the inside of optical unit. Remove dust and other particles using air spray.
Page 11: Security Function Notice
Security Function Notice Security Function Disable This projector provides security functions such as "Key lock", "PIN code lock" and "Logo PIN code lock". When the pro- jector has set these security function on, you are required to enter correct PIN code to use the projector. If you do not know the correct PIN code to the projector, the projector can no longer be operated or started.
Page 12: Mechanical Disassembly
Mechanical Disassembly Mechanical disassembly should be made following procedures in numerical or- Screws Expression der. (Type ) mm Diameter x Length Following steps show the basic procedures, therefore unnecessary step may T type M Type be ignored. Caution: The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety.
Page 13 Mechanical Disassembly x Main, AV Board, Rear Panel and Fans Board removal 1. Remove the Main board. . Remove the Rear panel. 3. Remove AV board. 4. Remove fans (FN901, FN90). Main board Rear panel (T3x6)(Black)x (M.5x6)x5 AV board (M.5x6) (T3x6)x FN901 FN90...
Page 14 Mechanical Disassembly v Optical unit, MCI, Buzzer, Temp., Line Filter board,Fans removal 1. Remove the Optical unit. . Remove the MCI board. 3. Remove the Battery and Buzzer board. 3-1. Remove Screw (T3x8) and 4 hooks on the duct and then remove the Duct.
Page 15 Mechanical Disassembly b Power, Ballast, Lamp Cover Sw Board, Thermal Sw(SW902) removal 1. Remove the Power board. . Remove the Ballast board. 3. Remove the Lamp cover switch board and thermal switch (SW90). Isolation sheet ( sheet) (T3x6) Power board (T3x6)x Ballast board Lamp cover...
Page 16: Optical Parts Disassembly
Optical Parts Disassembly Before taking this procedure, remove Cabinet Top , Cabinet Front and Main Board following to the “Mechanical Disas- sembly”. Disassembly requires a .0mm hex wrench. z Projection lens disassembly Note: The optical unit should be removed from the cabinet bottom before re- moving the projection lens.
Page 17 Optical Parts Disassembly c Relay lens disassembly (M.5x5)x Relay lens Ass'y Spring Relay lens Fig.3 v Polarized glass-in disassembly (M.5x5)x1 Polarized glass-in Ass'y Film sheet Polarized glass Hooks * Mount the polarized glass as the film at- tached side faces the Fig.4 prism side.
Page 18 Optical Parts Disassembly b LCD Panel/Prism Ass’y removal LCD Panel/ (M.5x4)x Prism Ass’y (M3x10) (Bottom side) Fig.5-1 IMPortANt NotIce on Lcd Panel/Prism Ass'y replacement LCD panels used for this model can not be replaced separately. Do not disassemble the LCD Panel/Prism Ass’y. These LCD panels are installed with precision at the factory.
Page 19 Optical Parts Disassembly Panel Type Check There are types of LCD Panel/Prism Ass'y for this model. Either L-Type or R-Type LCD Panel/Prism Ass'y is used on the projector. Check which type of LCD Panel/Prism Ass'y is used with the figure below. When replacing the LCD Panel/Prism Ass'y, you need to take "Panel Type Check and Setting"...
Page 20 Optical Parts Disassembly n Polarized glass, Pre-polarized glass removal * Mount the polarized glasses as the film attached side faces the LCD panel side. (Mx) (Green) Pre-Polarized Glass(G) Polarized Glass(G) (red) (Mx) Pre-Polarized Glass(B) Film Polarized Glass(R) Polarized Glass(B) Fig.6 (Blue) m Optical unit top removal 1.
Page 21: Locations And Directions
Optical Parts Disassembly , Locations and Directions Parts Name When mounting or assembling the optical parts in the opti- cal unit, the parts must be mounted in the specified loca- Integrator lens (OUT) tion and direction as shown in figure below. Prism beam splitter (PBS) Condenser lens (OUT) Dichroic mirror (B)
Page 22: Adjustments
Adjustments Adjustments after Parts Replacement ● : Adjustment necessary ❍ : Check necessary disassembly / replaced Parts Polarized Glass Lcd/ Integrator relay Power Board Main Board Prism Ass’y Lens (out) Lens (out) Contrast Adjustment R-Contrast adjustment ● G-Contrast adjustment ● B-Contrast adjustment ●...
Page 23: Contrast Adjustment
Optical Adjustments Before taking optical adjustments below, remove the Cabinet Top following to the “Mechanical Disassembly”. Adjustments require a .0mm hex wrench and a slot screwdriver. When you adjust Integrator lens or Relay lens adjustment, you need to disconnect FPC cables of LCD panels on the main board. Optical adjustment requires a .0mm hex wrench and a slot screwdriver.
Page 24: Integrator Lens Adjustment
Optical Adjustments Integrator lens adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of integrator lens assy to make color uniformity in white. 1) If the shading appears on the left or right of the screen as shown White Fig.2-1 , loosen 1 screw...
Page 25: Relay Lens-Out Adjustment
Optical Adjustments Relay lens-Out adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. Adjust the adjustment base of relay lens assy to make color unifor- mity in white. If the shading appears on the left or right of the screen as shown in White Fig.3 , loosen 1 screw...
Page 26: Electrical Adjustments
Electrical Adjustments Service Adjustment Menu Operation to enter the service mode MeNu SeLect button To enter the “Service Mode”, press and hold the for more than 3 seconds. The service menu appears on the screen as follows. to adjust service data MeNu button SeLect button Select the adjustment group no.
Page 27: Circuit Adjustments
Electrical Adjustments Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the following adjustments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety. WArNING : uSe uV rAdIAtIoN eYe ANd SKIN ProtectIoN durING SerVIcING.
Page 28 Electrical Adjustments Gain adjustment [Pc] x Panel Type Check and Setting 1. Enter the service mode. * Before setting, you need to check which type of LCD pan- . Receive the 16-step grey scale computer signal with computer1 [rGB] el is placed on the projector according to the item "LCD mode.
Page 29: Common Center Adjustment
Electrical Adjustments Gain adjustment [component] n Common Center adjustment 1. Enter the service mode. 1. Enter the service mode. . Receive the 16-step grey scale 480i-component signal computer2 [component] . Receive the 50%-Whole Gray computer signal with with mode. tP35G computer1 [rGB] mode.
Page 30 Electrical Adjustments . 50% White adjustment [Video] ⁄1 Keystone Offset adjustment 1. Enter the service mode. After replacing the G-sensor circuit (IC3851, IC180 . Receive the 16-step grey scale composite video sig- and peripheral circuit), readjust the Keystone Offset Video[Video] nal with mode.
Page 31: Test Points And Locations
Electrical Adjustments Test Points and Locations MAIN BoArd -31-...
Page 32: Service Adjustment Data Table
Electrical Adjustments Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjustment items indicated with “✻” are required to readjust fol- lowing to the “Electrical adjustments”. Other items should be used with the initial data value.
Page 33 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 162 PreCoast YCbCr 1080i 60Hz 0 - 63 163 PostCoast YCbCr 1080i 60Hz 0 - 63 164 PreCoast YCbCr 1080i 50Hz 0 - 63 165 PostCoast YCbCr 1080i 50Hz 0 - 63 166 PreCoast YCbCr 1035i 0 - 63 167 PostCoast YCbCr 1035i...
Page 34 Electrical Adjustments Group/ Item Name Function Initial Range Note Item Group 47 Noise Reduction (Time) Effective only for N.R L1 0 Noise Pixel Range <NSRANGEY> / <NSRANGEUV> 0 - 2 1 Noise Region 0 <NSREGIONY0> / <NSREGIONUV0> 0 - 1023 2 Noise Region 1 <NSREGIONY1>...
Page 35 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 13 B-ReferH 1023/1023 0-1023 Scan Direction (Front/Rear) 14 B-ReferL 336/336 0-1023 Scan Direction (Front/Rear) 15 DXOutR 0-1023 16 DXOutG 0-1023 17 DXOutB 0-1023 18 H_Change_Pos 0-256 19 SH_Base 0-4095 20 NRG_Pos 0-128 21 NRG_Width 0-255...
Page 36 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 82 G-Min 0-1023 83 G-Mid2 0-1023 84 G-Mid1 0-1023 85 G-Max 0-1023 86 B-Min 0-1023 87 B-Mid2 0-1023 88 B-Mid1 0-1023 89 B-Max 0-1023 90 H-OutPos 0-2047 91 OutAreaLv 0-1023 92 FlickerAdj not used 93 FRC_Bit...
Page 37 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 151 R-DCOffset-P9 0-511 152 R-DCOffset-P10 0-511 153 R-DCOffset-P11 0-511 154 R-DCOffset-P12 22 / 22 0-511 155 G-DCOffset-PGain 0-255 156 G-DCOffset-P1 4 / 4 0-511 157 G-DCOffset-P2 0-511 158 G-DCOffset-P3 0-511 159 G-DCOffset-P4 0-511 160 G-DCOffset-P5...
Page 38 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 7 ANGLE 2 COUNT 1 - 10 8 BLIND SECTOR 1 0 - 1024 9 BLIND SECTOR 3 0 - 1024 10 BLIND SECTOR BIAS 0 - 1024 Group 200 Option Logo Prohibition (0: Menu, 1: Forced, 2: 0 Logo Prohibition (Forced No Brand) 0 - 2...
Page 39 Electrical Adjustments Group/ Item Name Function Initial Range Note Item Luminance Level 5 Data for Dimmer: Dim 4 DIMMER_CTRL_LEVEL5 0 - 255 Level 5 at the less than the Value Luminance Level 6 Data for Dimmer: Dim 5 DIMMER_CTRL_LEVEL6 0 - 255 Level 6 at the less than the Value Luminance Level 7 Data for Dimmer: Dim 6 DIMMER_CTRL_LEVEL7...
Page 40 Electrical Adjustments Group/ Item Name Function Initial Range Note Item Temp. C-A to judge the Temp Error at Normal 14 Temp C-A Warning (Eco) 0-100 (Clogging Det.) 15 Temp A Warning Offset (Temp) 0-100 Offset of Temp Error (Temp.) Error Setting Value is increased XC at the 16 Temp B Warning Offset (Temp) 0-100 below condition...
Page 41 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 2 Fan1 Speed Gain 0-255 3 Fan2 Speed Gain 0-255 Additional Fan Speed of Min at Lamp Voltage Down (unit: 0.1V) 4 Fan3 Speed Gain 0-255 5 Not used 9999 0-255 Group 257 Fan Dimmer Setting Dimmer Avarage measurement Time...
Page 42 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 3 Fine Phase Do Phase Adj after Total Dot Adj. 0 - 1 0: Executes Fine Phase, 1: Not Execute 4 BLKDET Black Level Detection Area 0 - 3 0: Effective All Bit, 5 PHASEMSK Phase Detection Filter 0 - 3...
Page 43 Electrical Adjustments Group/ Item Name Function Initial Range Note Item 4 Disp Line 0 ~ 4095 Group 525 YCbCr (720P - 50 ) 0 Total Dots 1980 0 ~ 4095 * Read only 1 Disp Dots 1248 0 ~ 4095 2 H Back Porch 0 ~ 4095 3 V Back Porch...
Page 44 Electrical Adjustments Group/ Item Name Function Initial Range Note Item Group 545 RGB Video (720P - 50 ) 0 Total Dots 1980 0 ~ 4095 1 Disp Dots 1246 0 ~ 4095 2 H Back Porch 0 ~ 4095 3 V Back Porch 0 ~ 4095 4 Disp Line 0 ~ 4095...
Page 45: Chassis Block Diagrams
Chassis Block Diagrams Chassis over view PW_TXD/PW_RXD 124,368 IRRCVR1 IRRCVR0 331,164 IC5301 SYNC SEP. <BA7078> IC5031 AUDIO OUTPIT IC5201 <LM4889> PC1/PC2-SW <AN5870> IC5001 AUDIO CONTROL <NJW1141> IC4001 BUFFER AUDIO -45-...
Page 46: System Control
Chassis Block Diagrams System control IC891 INVERTER <MH74LVC> IC3501 <M62334> IC301 IC1802 SCALER <PW190> I/O EXPANDER -46-...
Page 47: Lamp Control
Chassis Block Diagrams Lamp control -47-...
Page 48: Audio Circuit
Chassis Block Diagrams Audio circuit -48-...
Page 49: Power Supply & Protection Circuit
Chassis Block Diagrams Power supply & protection circuit IC651 POWER OSC. <STR-Z2156> IC601 P.F.CONTROL <FA5502> BLAST_AC FAN_ERR IC301 SCALER <PW190> -49-...
Page 50: Fan Control Circuit
Chassis Block Diagrams Fan control circuit TPFANA Q7812 FN903 S15.5V FAN_A D3621 D3613 Q7811 FN904 IC7811 D3622 Q7813 FN905 D3623 TPFANB Q7862 FN901 FAN_B D3626 FN902 D3614 Q7861 IC7861 D3627 Q7864 Q3601 P_FAIL P_FAIL P_Fail: H Power Error: On FAN_ERR TPFANC Q7842 FN907...
Page 51: Alarm Circuit
Chassis Block Diagrams Alarm circuit RECHARGABLE BATTERY -51-...
Page 52: Iic Bus Control Circuit
Chassis Block Diagrams IIC bus control circuit DVI-I DSub15 -5-...
Page 53: Network (Mci) Circuit
Chassis Block Diagrams Network (MCI) circuit -53-...
Page 54: Troubleshooting
Troubleshooting Indicators and Projector Condition Check the indicators for projector condition. Indicators LAMP Projector condition PoWer WArNING rePLAce red/green yellow The projector is off. (The AC power cord is unplugged.) The projector is preparing for stand-by or the projection lamp is being cooled down.
Page 55: No Power
Troubleshooting No Power This projector provides a function which can be specified a defective area simply by indicating the LEDs. Connect the AC cord and press the Power button once and then check the LED indication. - When all of Led indicators are not lighting , the symptom indicates that the primary power supply circuit does not operate properly.
Page 56: No Picture
Troubleshooting No Picture Check following steps. No picture with all of input sources Check signal processing stage and LCD driving stage; Check RGB S&H signals at test points TP35B, TP35G, TP35R1. Check power supply circuit 15.5V and peripheral circuit. Check ICs IC501, IC531, IC561, IC501, IC531, IC561, IC401, IC301 and peripheral circuits.
Page 57: No Sound
Troubleshooting No Sound Check following steps. check if the audio sig- Check IC5001 and peripheral circuit. nal is observed at pins Check 5V_AUDIO, 9V power supply. 10 and 21 of Ic5001. check if the audio sig- Check IC5031, 5V_AUDIO and peripheral circuit. nal is observed at pins 5 Check the Mute signal at pin 1 of IC5031.
Page 58: Control Port Functions
Control Port Functions Scaler I/O Port Functions (PW190) PIN NO. PORT NO. PORT NAME FUNCTION SIGNAL NAME DESCRIPTION PORTD7 DDC_SW3 DDC_SW3 DDC_SW3 VS_MCI V-Sync for MCI VS_MCI V-Sync. Input for MCI PORTC5 ON_3.3V 3.3V Power Drive, Power On: H PORTD6 DDC_SW1 DDC_SW1 DDC_SW1...
Page 59: Iic Bus D/A Converter Port Functions (M6334)
Control Port Functions PIN NO. PORT NO. PORT NAME FUNCTION SIGNAL NAME DESCRIPTION CR_IN CR_IN Compornent Video (CR) Input SCART_CV SCART_CV Composite Video Signal Input for SCART S-Y Signal Input Y_IN Y_IN Compornent Video (Y) Input SMUXIN1 SOG MUX input Ch1 Sync on Green Signal Input SMUXIN0 SOG MUX input Ch0...
Page 60: I/O Expander Port Functions (Te7783)
Control Port Functions I/O Expander Port Functions (TE7783) PIN NO. NAME FUNCTION ACTION I/O_TXD0 For Alarm I/O_AN3 For Alarm I/O_ALART_OUT For Alarm R_AE18 W_R/C_SW L: Wired R/C CARD_IN WAKEUP WAKEUP REST X'TAL IN X'TAL OUT XSTDBYE XSTDBYEN MCI_ON H: MCI ON STANDBY_MCI H: MCI STANDBY POWER_ON_MCI...
Page 61: Waveform
Waveform VIdeo signal <VIdeo> HSYNc signal VSYNc signal HSYNc signal <tPdHS> VSYNc signal <tPdVS> r-S&H signal <tP35r> G-S&H signal <tP35G> B-S&H signal <tP35B> -61-...
Page 62: Ic Block Diagrams
IC Block Diagrams ● AN5870 <Signal Switch, IC5201> ● BA7078 <Sync Separator, IC5301> -6-...
Page 63 IC Block Diagrams ● BA9743<ddc control, Ic5751> ● FA5502 <P.F. Control, IC601> -63-...
Page 64 IC Block Diagrams ● FA7711 <DC-DC Converter, IC5801> ● HIN202EIB <RS-232C Driver, IC3801> -64-...
Page 65 IC Block Diagrams ● L3E06150 <D/A, S/H-LCD Driver, IC501, IC531, IC561> ● L3E07110 <LCD Driver & Gamma Correction, IC401> -65-...
Page 66 IC Block Diagrams ● L3E01060 <Level Shift, IC2501, IC2531, IC2561> ● LM4889 <Audio Output, IC5031> -66-...
Page 67 IC Block Diagrams ● M62334 <DAC, IC3501> ● NJW1141 <Audio Control, IC5001> -67-...
Page 68 IC Block Diagrams ● PW190 <Scaler, IC301> ● Str-Z2156<Power oSc, Ic651> -68-...
Page 69 IC Block Diagrams ● TE7783 <Parallel I/O Expander, IC1802> -69-...
Page 70: Electrical Parts List
KM6-XU11100 Electrical Parts List Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety.
Page 71: Electrical Parts Location
KM6-XU11100 Electrical Parts List Electrical Parts Location ● Assemblied Boards Temp Board AV Board MCI Board Line Filter Board R/C Board Lamp Cover SW Board R-Net Board A901 Ballast Board Power Board ● Out Of Circuit Board LF901 FN903 Noise Filter Cooling Fan SW902 Thermal Switch...
Page 72: Electrical Parts List
KM6-XU11100 Electrical Parts List Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. description Key No. Part No. description 305 173 9618 TR 2SA1235A1E 305 173 9717 TR 2SA1235A1F ASSEMBLED BOARDS INTEGRATED CIRCUIT IC8301 309 644 2115...
Page 73 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description 304 095 0809 CERAMIC 0.1U K 304 090 1108 CERAMIC 1000P K C8331 303 113 3818 CERAMIC 1000P K C8379 303 342 3313 CERAMIC 0.1U K 304 090 1108 CERAMIC 1000P K...
Page 74 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description 304 090 1207 CERAMIC 0.01U K C8463 303 342 3313 CERAMIC 0.1U K 304 095 0809 CERAMIC 0.1U K C8534 303 155 4217 CERAMIC 15P J 304 094 7007 CERAMIC 15P J...
Page 75 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description R8512 301 150 6014 MT-GLAZE 0.000 ZA 1/10W R8308 301 162 2219 MT-GLAZE 10 JA 1/10W R8309 301 162 2219 MT-GLAZE 10 JA 1/10W R8513 301 150 6014 MT-GLAZE 0.000 ZA 1/10W R8311...
Page 76 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description RB8389 945 036 0979 R-NETWORK 10KX4 1/32W 945 054 1118 R-NETWORK 68X4 1/16W RB8314 645 058 6422 R-NETWORK 68X4 1/32W 945 028 0710 R-NETWORK 10KX4 1/16W 945 054 1118 R-NETWORK 68X4 1/16W...
Page 77 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description X8301 945 079 6372 OSC,CRYSTAL 14.31818MHZ C608 303 222 1326 CERAMIC 1000P K X8351 945 081 7688 OSC,CRYSTAL(PROGRAMABLE) C609 303 222 1326 CERAMIC 1000P K X8501 945 078 5697 OSC,CRYSTAL 25MHZ C611...
Page 78 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description R627 301 265 0914 MT-GLAZE 4.7 JA 1/10W 307 149 0810 DIODE 1SS355-TE-17 R628 301 255 6513 MT-GLAZE 100 JA 1/10W D607 307 163 0414 DIODE 1SS352-(TPH3) R630 301 256 7519 MT-GLAZE...
Page 79 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description RESISTOR MISCELLANEOUS R2001 301 260 4115 MT-GLAZE 75 JA 1/3W IC2100 420 002 2602 PZ BZR PKM22EPPH4012 R2003 301 150 6014 MT-GLAZE 0.000 ZA 1/10W IC8710 945 081 3857 SWITCH,SENSOR 2P-2T R2008...
Page 80 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812-L6-TB 305 015 8925 TR 2SC2812-L7-TB 305 015 8727 TR 2SC2812-L6-TB 305 163 1615 TR 2SC2812N-L6-TB0 305 015 8925 TR 2SC2812-L7-TB 305 173 9816...
Page 81 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description Q684 305 014 4512 TR 2SC2412K T146 R 305 002 0410 TR 2SA1037K T146 S 305 002 6729 TR 2SA1179-M6-TB 305 014 4611 TR 2SC2412K T146 S 305 002 6927 TR 2SA1179-M7-TB 305 015 8727...
Page 82 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description 305 173 9915 TR 2SC3928A1S IC4001 409 677 4619 IC EL5308IUZ Q8701 305 014 4512 TR 2SC2412K T146 R IC4011 310 348 7501 IC TC7WT241FU(TE12L) 305 014 4611 TR 2SC2412K T146 S IC4891 309 404 7213...
Page 83 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C1371 303 453 8917 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K C1812...
Page 84 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C2072 303 372 7510 CERAMIC 2.2U K 6.3V C2565 303 401 3810 ELECT 10U M C2073 303 453 8917 CERAMIC...
Page 85 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description C333 303 453 8917 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C306 303 453 8917 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K...
Page 86 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C3532 303 367 0410 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 370 1510 CERAMIC 0.1U K C369...
Page 87 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8610 CERAMIC 0.1U K C402 303 453 8917 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C438...
Page 88 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8610 CERAMIC 0.1U K 303 433 1112 CERAMIC 1U K C5023 403 455 1012 CERAMIC 1U K 303 409 3426 CERAMIC 0.1U K 303 433 1112 CERAMIC 1U K C519...
Page 89 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description C539 303 367 0410 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 370 1510 CERAMIC 0.1U K C5302 303 070 0912 CERAMIC 0.1U K...
Page 90 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 379 7315 CERAMIC 4700P K C5624 303 454 1016 CERAMIC 8200P K 303 306 6510 CERAMIC 8200P K C576 303 453 8917 CERAMIC 0.1U K C563 303 367 0410 CERAMIC...
Page 91 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8610 CERAMIC 0.1U K C586 303 401 3810 ELECT 10U M 303 424 1510 ELECT 10.0U M 303 409 3426 CERAMIC 0.1U K C5861 403 455 1012 CERAMIC 1U K...
Page 92 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description C9604 303 307 7011 CERAMIC 0.068U K 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C9641 303 342 3313 CERAMIC 0.1U K C8038 303 453 8917 CERAMIC...
Page 93 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description R2027 301 224 8814 MT-GLAZE 100 JA 1/16W R1393 301 225 0213 MT-GLAZE 3.3K JA 1/16W R1394 301 225 0213 MT-GLAZE 3.3K JA 1/16W R2028 301 225 0015 MT-GLAZE 270 JA 1/16W R1801...
Page 94 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description R3627 301 224 9019 MT-GLAZE 10K JA 1/16W R2890 301 224 9712 MT-GLAZE 22 JA 1/16W R2891 301 224 9712 MT-GLAZE 22 JA 1/16W R3628 301 224 9019 MT-GLAZE 10K JA 1/16W R2892...
Page 95 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description R522 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R4860 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R4861 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R5223 301 224 9316 MT-GLAZE 1K JA 1/16W R4862...
Page 96 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description R5862 301 037 5017 MT-GLAZE 0.000 ZA 1/10W R5625 301 198 7912 MT-GLAZE 47 JA R5626 301 198 7912 MT-GLAZE 47 JA R5863 301 225 0213 MT-GLAZE 3.3K JA 1/16W R5627...
Page 97 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description R8711 301 224 9019 MT-GLAZE 10K JA 1/16W R7858 301 224 9019 MT-GLAZE 10K JA 1/16W R7859 301 235 1415 MT-GLAZE 1.2K JA 1/16W R8712 301 224 9019 MT-GLAZE 10K JA 1/16W R7863...
Page 98 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description RB446 945 036 0986 R-NETWORK 47X4 1/32W R9649 301 224 9316 MT-GLAZE 1K JA 1/16W R9651 301 224 8913 MT-GLAZE 100K JA 1/16W 945 037 0831 R-NETWORK 47X4 1/16W R9652...
Page 99 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description L3637 945 086 5368 IMPEDANCE,220 OHM P 307 149 0810 DIODE 1SS355-TE-17 L366 301 037 5017 MT-GLAZE 0.000 ZA 1/10W D2091 307 223 7315 PC TLP421F(D4-GB-TP4) L368 301 037 5017 MT-GLAZE...
Page 100 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description D5204 307 210 5416 DIODE RB551V-30-TE-17 K20D 945 006 4792 JACK,PHONE D3.6 D5641 307 233 1023 DIODE D1F60A 952 001 0971 JACK,PHONE D3.5 D56841 307 254 2716 DIODE CMS16 K40A 645 089 7702...
Page 101 KM6-XU11100 Electrical Parts List Key No. Part No. description Key No. Part No. description IC4831 309 481 8615 IC LM76CHMX-5 CAPACITOR C4831 303 453 7019 CERAMIC 33P J 303 453 9617 CERAMIC 33P J 303 276 3113 CERAMIC 33P J C4832 303 453 7019 CERAMIC...
Page 102: Mechanical Parts List
KM6-XU11100 Mechanical Parts List Cabinet Parts Location -10-...
Page 103: Optical Parts Location
KM6-XU11100 Mechanical Parts List Optical Parts Location Integrator Lens-In (Integrator-In) Relay Lens-Out (Relay-out) -103-...
Page 104 KM6-XU11100 Mechanical Parts List Polarized Glass-In (Polarized-in-R) (Polarized-in-G) (Polarized-in-B) Projection Lens (Projection) -104-...
Page 105 KM6-XU11100 Mechanical Parts List Prism/LCD Panel Assy (Green) L02-4 L02-2 (red) L02-5 L02-1 L02-3 (Blue) (Prism/LCD panel Ass'y) -105-...
Page 106 KM6-XU11100 Mechanical Parts List In the Optical Unit -106-...
Page 107: Mechanical Parts List
KM6-XU11100 Mechanical Parts List Mechanical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. description Key No. Part No. description CABINET PARTS 945 088 7902 DICHROIC MIRROR (B) 610 331 6413 ASSY,STAND LEG-KM6A 945 088 7919 DICHROIC MIRROR (G) 610 333 9276...
Page 108 SANYo electric co., Ltd. (KM6AC) May 007 DC 350 Printed in Japan...
Page 109: Diagrams & Drawings
Diagrams & Drawings Schematic Diagrams Printed Wiring Board Drawings Model Chassis No. PLC-XU111 KM6-XU11100 these schematic diagrams and printed wiring board drawings are part of the service manual original for chassis No. KM6-Xu11100, model PLc- Xu111. File with the service manual No. SM5110855-00...
Page 110: Parts Description And Reading In Schematic Diagram
KM6-XU11100 Parts description and reading in schematic diagram 1. The parts specification of resistors, capacitors and resistor reading coils are expressed in designated code. Please check Example 1/ D J 10K B the parts description by the following code table. .
Page 111 KM6-XU11100 Pin description of diode, transistor and IC ● diode ● transistor/Fet ● Ic...
Page 112: Note On Soldering
Note on Soldering do not use solder containing lead. Solder This product has been manufactured using lead-free Use solder with the metal content and composition ratio solder in order to help preserve the environment. by weight given in the table below. Do not use solders Because of this, be sure to use lead-free solder which do not meet these conditions.
Page 113 Schematic Diagrams PROJECTION LENS K8302 J10RL300G POWER LAMP BALLAST SW902 PTH651 PTH652 S10B5540N POWER FACTOR CORRECTION DHXAVB026G LP900 C650 R650 (TERMOSTAT_SW) K6AC (T601,Q601,Q602,D604,IC601) 1/10GJ 25KK (100°C) J10EM024N 0.1GQ 9.1KC A901 K6AC_1A K6AC_1B Q652 METAL D654 Q651 R647 FB601 HALIDE LAMP T651 Z20051--- 1/10GJ...
Page 114 D8161 TO PW RB521S-30G D8163 RB221 L8161 02DZ6.2YG R1EB1004G ;UDZS6.2BG L26B0120G ;R1JA1004G 5VDVI 5VDDC GD_A[0] GB[0] D8162 GD_A[1] RB521S-30G GB[1] C8161 6.3KK10MB GB[2] K10A_8 DVI_V GD_A[2] ;6.3KK10BA GB[3] K10A_28 DVI_H L8004 GD_A[3] RB222 L26B0120G R1EB1004G L8001 S3.3VSI DVI-HDCP K10A_25 L26B0120G ;R1JA1004G DVI_R GD_A[4]...
Page 115 S3.3VPW IC1351 16KK0.1MN R357 R358 ;16KK0.1AYH TC7WBD125AFK SDATA S3.3VPW TO GAMMA,S/H R1351 R1352 1/16GJ10KA 1/16GJ10KA R1354 R1353 1/16GJ3.3KA 1/16GJ3.3KA SCL2_5V TO HDCP-ANALOG DDC SDA2_5V C1351 BUS-SW 16KK0.1MN ;16KK0.1AYH ;16KK0.1AXH DCLK DB[0-9] DG[0-9] DR[0-9] GR[0-7] GG[0-7] IC1371 GB[0-7] TC7WBD125AFK C1371 16KK0.1MN CK_MCI ;16KK0.1AYH ;16KK0.1AXH...
Page 116 power for MCI S15.5V Q5711 (RTQ025P02-TR) C5771 25EM473T ;25EM47WD C5776 KK8200MN T5711 ;KK8200AYH IMZ1AG MC_S3.3V R5772 1/16GJ330A J11CY300G R5771 C5756 1/16GJ51A 16KK0.1MN ;16KK0.1AYH ;16KK0.1AXH K8V_1 C5760 KK4700MN R5756 R5757 ;KK4700AYH 1/16GJ62KA S3.3V_MCI C5701 1/16GJ39KA 25KK4.7BB C5758 R5759 KK2200MN C5757 1/16GJ9.1KA ;KK2200AYH K8V_4 10KK0.22MN...
Page 117 C3508 25EM473T ;25EM47WD R3509 1/10GZ0.0 15V_PB 15V_PNL R2516 1/16GZ0A C3509 25KK1BB C3500 DB_DIRX DB_ENBY2 25EM473T K35B ;25EM47WD J11EA365G FROM IC401 DB_FRP DB_ENBY1 TE3501 (7110) FROM IC401(7110) J30B1640G DB_SHCLK DB_CLY C515 16KK0.1MN C3501 DB_XFR DB_DY ;16KK0.1AYH 16KK0.1MN C516 ;16KK0.1AXH ;16KK0.1AYH LCCOM 16KK0.1MN ;16KK0.1AXH K35B35...
Page 118 FAN_A FAN_B FAN_C R6863 Q6846 1/16GJ 2SA1203Y 1.5KA EXHAUST EXHAUST INTAKE R6864 1/16GJ G-PANEL R-PANEL B-PANEL 4.7KA LAMP POWER LAMP FN904 FN905 S1.8VPW FN903 FN901 FN902 FN907 R6865 Q6847 1/16GJ R6866 1/16GJ 4.7KA D6831 LAMP REPLACE(Y) J10EG J10EG J10EG J10EG J10EG J10EG 037G...
Page 119 K8302 K8301 J10RL800G J10RL300G MAIN IC8302 5V_IN 3.3V_IN PQ015EZ01 C8342 25KK0.1 C8339 3.3V_IN 6.3VM100E TP1.5V 1.5V L8312 3.3V L26B2770G L8311 MURATA 1 2 3 4 5 D8305 L26B3460G 1SS355 BLM21PG221SGPT TDK(JPN) ;1SS352G TP5V MPZ2012S331AT C8338 C8344 D8304 1SS355 25KK0.1GQ ;1SS352G D8301 6.3KM10GMB 1SS355...
Page 120 NO DATA SCH_KM6AC...
Page 121 Printed Wiring Board Diagrams ! cAutIoN LINe FILter ( SIde:A) LINe FILter (SIde:B) This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold sides (secondary circuit) at the same time.
Page 122 MAIN (SIde:A) BUZZER “K100” TEMP. “K48E” R9643 R9644 FB3623 1AA4B10C5910A R9646 R9882 R9653 C9643 R9883 R9640 Q9641 R9654 D9641 A SIDE(1st Reflow) IC9882 L3633 R5622 C9647 D9601 R8772 A30C5 C9604 FN905 L4804 IC9603 IC9641 D8751 TWAR_LED R5626 TREP_LED TPFRPG Q8751 C5619 TP8107 R8761...
Page 123 MAIN (SIde:B) BuuZZer (SIde:B) POWER LAMP BALLAST “K6R” UNIT 1AA4B10C5900B A SIDE R9621 R8779 R8773 R9624 Q8753 L4801 R4803 R9641 R4802 IC2100 D8703 D8704 D3624 FB606 C5617 FB603 C9644 C5632 Q684 C5618 R9649 PB11 C5616 FB609 FB607 MAIN R9656 R9651 FB602 FB3624 C5608...
Page 124 PoWer (SIde:A) PoWer (SIde:B) C611 C691 R684 C685 C683 C681 C683 C685 C611 L616 L611 1AA4B10C5890A T601 L614 R679 B SIDE D682 D681 D681 D682 L603 FB601 L603 FB601 MAIN A30C5 R648 R650 “K8R” PC602 Q602 Q601 D604 Q601 Q602 D654 D604 R674...

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