Polaris BRUTUS Owner's Manual
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Polaris BRUTUS Owner's Manual

Polaris BRUTUS Owner's Manual

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BRUTUS
MOWER
Owner's Manual
for Maintenance and Safety

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Summary of Contents for Polaris BRUTUS

  • Page 1 BRUTUS MOWER Owner's Manual for Maintenance and Safety...
  • Page 2 POLARIS Service Manual and should be performed only by a Factory Certified Master Service Dealer® (MSD) Technician. Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction. Be sure to return to your dealership for all of your service needs during, and after, the warranty period.
  • Page 3 POLARIS® and BRUTUS® are trademarks of POLARIS Industries Inc. Copyright 2013 POLARIS Industries Inc. All information contained within this publication is based on the latest product information at the time of publica- tion. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.

  • Page 4: Table Of Contents

    Maintenance ........34 POLARIS Products........39 Specifications .

  • Page 5: Introduction

    • Always keep hands and feet inside the vehicle at all times. • The Polaris BRUTUS is not intended for on-highway use. Driver must be at least 16 years old with a valid driver’s license to operate. Passengers must be at least 12 years old and tall enough to sit with feet firmly on the floor. All SxS drivers should take a safety training course.
  • Page 6 INTRODUCTION Vehicle Identification Numbers Record your mower identification number in the spaces provided. Vehicle Model Number:...

  • Page 7: Safety

    If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.
  • Page 8 SAFETY Safety Labels and Locations Thrown Objects / Rotating Blades Danger DANGER THROWN OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH • Clear mowing area of debris. • Never operate mower in vicinity of other persons. Objects can be thrown more than several hundred feet. •...

  • Page 9: Operator Safety

    • Never operate your vehicle in fast-flowing water or in water deeper than that specified in the BRUTUS owner’s manual. Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them lightly several times to let friction dry out the pads.

  • Page 10: Seat Belts

    WARNING! Failure to operate the BRUTUS properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures.
  • Page 11 Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect your BRUTUS and attachment before each use to make sure it's in safe operating condition. Always follow all inspection and maintenance procedures and schedules described in the owner's manual.

  • Page 12: Features And Controls

    FEATURES AND CONTROLS Component Locations PTO Driveline UNDER MOWER COVER Gearbox Belt Attachment Tension Mounting Adjustment Frame Manual Spring Storage Container Height Adjustment Blade Rotation Indicator Height Blade Adjustment Rotation Indicator Anti-Scalp Wheels Side Discharge Deflector...
  • Page 13 FEATURES AND ACCESSORIES Standard Items The mower is equipped with the following standard items: • PTO-Category 1 Driveline • Side Discharge deflector • Blade Rotation Indicators • Anti-Scalp Wheels...

  • Page 14: Initial Setup

    5.5 inch (139.7 mm) Slightly raise the mower and support the mower deck with blocks. Move the gear selector lever to park. Stop the engine and exit the BRUTUS. See page 16. 0.5 inch DANGER (12.7 mm) THROWN OBJECTS WILL CAUSE SERIOUS INJURY OR DEATH •...

  • Page 15: Daily Inspection

    DAILY INSPECTION Mower Inspection Check blades for cracks or damage. Replace if necessary. Check blade mounting hardware for proper torque. Tighten hardware to 125-140 ft.-lbs. (170-190 Nm) torque. Check mower deck and shields. Repair if damaged or replace if necessary. Check for damaged of missing decals.
  • Page 16 DAILY INSPECTION PRO-TACH Attachment Mounting Frame WARNING! AVOID INJURY OR DEATH • Disengage the PTO, put the gear selector lever in PARK. • Stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment.

  • Page 17: Operation

    BRUTUS HD and HD The above chart lists the mower approved for use on the BRUTUS HD and HD The warranty is void if this attachment is used on a non-approved carrier. See your Polaris dealer for an updated list of approved carriers.

  • Page 18: Installing The Mower

    OPERATION Installation Installing The Mower Always inspect the utility vehicle’s mounting frame and attach- ment front mounting frame before installation. See the BRUTUS owner’s manual. WARNING! Warnings on the machine and in the manuals are for your safety. Failure to obey warnings can cause serious injury or death.

  • Page 19: Leveling The Mower

    Tip: Once the attachment is leveled, the tilt function of the utility vehicle can be locked so it does not need to be readjusted. (See the BRUTUS Owner’s Manual for additional information). NOTICE: AVOID PTO DRIVELINE DAMAGE. PTO powered attachments are not compatible with the tilt cylinder full range of motion.
  • Page 20 • Stop the engine and remove the key • Make sure PTO driveline and all rotating parts have come to a complete stop. SEE THE BRUTUS OWNER’S MANUAL FOR MORE INFORMATION: 5. Connect the attachment PTO shaft (Item 1) to the utility vehicle PTO shaft (Item 2).
  • Page 21 OPERATION Controls Joystick The joystick control lever will be used to control the utility vehi- cle PRO-TACH attachment system. Move the joystick control lever forward to lower the attachment arm (Item 1). Move the joystick control lever backward to raise the attachment arm (Item 2).
  • Page 22 • Press the brake and put the gear selector lever in PARK • Stop the engine and remove the key • Make sure PTO driveline and all rotating parts have come to a complete stop. SEE THE BRUTUS OWNER’S MANUAL FOR MORE INFORMATION. WARNING! AVOID INJURY OR DEATH Warnings and instructions in this manual and on the machine are for your protection.
  • Page 23 • Do NOT exceed 2000 PTO RPM. Disengaging The PTO Move the engine speed lever back to the low idle position. 2. Disengage the PTO system by pressing the knob (Item 3) down. (See the Brutus Owner’s Manual for detailed informa- tion.
  • Page 24 OPERATION Driving The Utility Vehicle and The Mower To The Worksite Read and understand the attachment Owner’s Manual and the BRUTUS Owner’s Manual prior to installing or using any attachment. WARNING! VEHICLE TIPPING OR ROLLOVER CAN CAUSE SERIOUS INJURY OR DEATH •...

  • Page 25: Operating The Mower

    OPERATION Operating The Mower Tip: Damage to the mower and the BRUTUS may be caused if PTO is engaged while in the travel position. WARNING! THROWN OBJECTS WILL CAUSE SERIOUS INJURY OR DEATH • Clear mowing area of debris •...
  • Page 26 • Stop the engine and remove the key • Make sure PTO driveline and all rotating parts have come to a complete stop. SEE THE BRUTUS OWNER’S MANUAL FOR MORE INFORMATION. 1. Always park on flat level ground. Fully lower the attachment arm and put the attachment flat on the ground.
  • Page 27 OPERATION Removal Removing The Mower 12. Slowly lower the attachment arm and tilt it forward until the attachment is released from the mounting frame. See page 13. Slowly drive the Brutus backwards away from the attach- ment.

  • Page 28: Lifting The Attachment

    LIFTING THE ATTACHMENT Procedure Fasten the chain to the mower (Item 1). Tip: Use chains that are in good condition and of adequate size to lift the attachment. TRANSPORTING THE ATTACHMENT ON A TRAILER Fastening Install the chains (Item 1) to the outside height adjustment weldments (both sides).
  • Page 29 • Exit the utility vehicle. See page 16. Fastening Install the chains at the front and rear tie down positions on the BRUTUS. See BRUTUS owner’s manual for procedure. • Install chains on the attachment (if needed). • Fasten each end of the chain to the transport vehicle and secure with chain binders.

  • Page 30: Maintenance Safety

    MAINTENANCE SAFETY WARNING! Instructions are necessary before operating or servicing machine. Read and understand the Owner’s Manual, Operator’s Hand- book and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or ser- vice. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death CORRECT WARNING!

  • Page 31: Troubleshooting

    TROUBLESHOOTING WARNING! Instructions are necessary before operating or servicing machine. Read and understand the Owner’s Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or service. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death Chart PROBLEM CAUSE...

  • Page 32: Maintenance

    MAINTENANCE Adjusting Belt Tension WARNING! MACHINE ROLLAWAY CAN CAUSE SERIOUS INJURY OR DEATH The gear selector lever must be placed in PARK before leaving the operator’s seat. Always park on flat level ground. Put the attachment flat on the ground. Put the gear selector lever in PARK.

  • Page 33: Blade Sharpening

    2.25 inches Always replace all three blades with blades that are equal in (57.2 mm) weight to prevent vibration. Use only genuine Polaris replace- ment blades. If any vibration in the mower is felt, the blades must be balance or replaced.
  • Page 34 MAINTENANCE Cleaning The Mower WARNING! AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exist: • When fluids are under pressure • Flying debris or loose material is present • Engine is running. •...
  • Page 35 MAINTENANCE Lubrication Locations Lubricate as specified in the Maintenance Chart for the best per- formance of the mower. See page 34. WARNING! AVOID INJURY OR DEATH Securely block up the mower before working underneath. Lubricate as specified for the best performance of the mower. Always use a good quality lithium based multipurpose grease.
  • Page 36 Remove fill plug (Item 1). The oil should flow from the fill port. If the oil does not flow out of the fill port, add oil (Polaris Premium Angle Drive Fluid) until it begins to flow out of the fill...
  • Page 37 MAINTENANCE Removal and Installation of Belt WARNING! AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exist: • When fluids are under pressure • Flying debris or loose material is present • Engine is running. •...
  • Page 38 MAINTENANCE Removal and Installation of Blade WARNING! AVOID INJURY OR DEATH Wear safety glasses to p revent eye injury when any of the following conditions exist: • When fluids are under pressure • Flying debris or loose material is present •...
  • Page 39 MAINTENANCE Attachment Storage Sometimes it may be necessary to store your attachment for an extended period of time. Below is a list of items to perform before storage: • Thoroughly clean and wash the attachment. • Lubricate the attachment. • Inspect the mounting frame, mounting pins and all welds on the attachment for wear and damage. •...

  • Page 40: Polaris Products

    POLARIS PRODUCTS Part Number Description Gear Box Oil 2871653 Premium Angle Drive Fluid (8 oz./237 ml) 2872267 Premium Angle Drive Fluid (2.5 gal./9.5 l) Grease / Specialized Lubricants 2871312 Grease Gun Kit, Premium All Season 2871322 Premium All Season Grease (3 oz./89 ml cartridge) 2871423 Premium All Season Grease (14 oz./414 ml cartridge)

  • Page 41: Specifications

    SPECIFICATIONS Dimensions • Where applicable, specifications conform to ASABE, SAE and ISO standards and are subject to change without notice. 66.0 in. (1676 mm) 23.0 in. (584 mm) Pivot 1.5 in. + or - 8° (38 mm) 39.6 in. (1005 mm) Oscillation 27.8-30.8 in.
  • Page 42 SPECIFICATIONS Performance Weight 480 lbs. (217 kg) Gear Box Ratio 1 : 1.43 Number of Blades Driver Pulley Size 5.12 inch (130.1 mm) Driven Pulley Size 5.30 inch (134.6 mm) Cutting Height Range 2.0 - 4.5 in (50.8 x 114.3 mm) Blade Size 0.25 x 2.50 x 23.0 inch (6.4 x 36.5 x 584.2 mm) Blade Tip Speed...

  • Page 43: Warranty

    Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance they will contact the appropriate person at POLARIS. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. If any of the above terms are void because of federal, state, local law, all other warranty terms will remain in effect.

  • Page 44: Maintenance Log

    MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS OR HOURS...
  • Page 45 MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS OR HOURS...

  • Page 46: Index

    Specifications ......41 Fastening BRUTUS and Attachment on Trailer. . 28 Standard Items ......12 Float .
  • Page 47 With unapproved accessories - they may seriously affect stability. Watch for branches or other hazards that could enter vehicle. READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. 2100 Hwy. 55 Medina, MN 55340 Part No.

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