Toro 30809 Groundsmaster 3500-G Operator's Manual
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Summary of Contents for Toro 30809 Groundsmaster 3500-G
- Page 1 Form No. 3396-206 Rev A Groundsmaster ® 3500-G Rotary Mower Model No. 30809—Serial No. 315000001 and Up *3396-206* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 Note emphasizes general information worthy of special attention. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. Whenever you need service, genuine Toro parts, or additional...
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Page 3: Table Of Contents
Contents Fuses ..............40 Drive System Maintenance .........40 Torquing the Wheel Nuts ........40 Safety ................4 Adjusting the Traction Drive for Neutral....40 Safe Operating Practices........... 4 Cooling System Maintenance ........41 Sound Power Level ..........6 Cleaning the Engine Cooling System ......41 Sound Pressure Level.......... -
Page 4: Safety
Safety • Only operate in good light, keeping away from holes and hidden hazards. • This machine meets or exceeds ANSI B71.4-2012 Be sure all drives are in neutral and parking brake is specifications when equipped with required weight as engaged before starting engine. -
Page 5: Maintenance And Storage
• • Check the safety interlock switches daily for proper Any alterations to a ROPS must be approved by the operation. If a switch should fail, replace the switch manufacturer. before operating the machine. • Keep the ROPS in safe operating condition. Thoroughly •... -
Page 6: Sound Power Level
Authorized Toro Distributor. • To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty. -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 94-3353 1. Crushing hazard of hand—keep your hands a safe distance away. - Page 8 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can 117-4764 cause blindness and other 1.
- Page 9 121–3531 1. Engage PTO 6. Move left 11. Read the Operator’s Manual for information on stopping the engine— 1) Disengage the reel; 2) Move the key to the engine stop position; 3) Remove the key from the ignition; 4) Engage the parking brake.
- Page 10 121–3533 1. Read the Operator’s Manual for information on maintenance.
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Activate, charge, and connect the – No parts required battery. – No parts required Check the angle indicator. – No parts required Adjust the lift arms. -
Page 12: Activating, Charging, And Connecting The Battery
3. Remove the filler caps from the battery and slowly fill each cell until electrolyte is just above the plates. 4. Install the filler caps and connect a 3 to 4 amp battery charger to the battery posts. Charge the battery at a Activating, Charging, and rate of 3 to 4 amperes for 4 to 8 hours. -
Page 13: Checking The Angle Indicator
8. Coat both battery connections with Grafo 112X (skin zero degree reading, and tighten the bolts. over) grease, Toro Part No. 505-47, petroleum jelly, or light grease to prevent corrosion. 9. Slide the rubber boot over the positive terminal to prevent a possible short from occurring. -
Page 14: Adjusting The Carrier Frame
If the clearance is not in this range, adjust it as follows: A. Back off the stop bolts (Figure Figure 9 1. Wear bar 2. Bumper strap If the clearance is not in this range, adjust the rear cylinder as follows: Figure 7 Note: If the rear lift arm clunks during transport, clearance can be reduced. -
Page 15: Adjusting The Height Of Cut
1. For a height of cut in the 2 to 7.6 cm (3/4 to 3 inch) same bench setting. It may be necessary to have the range, mount the front carrier frames in the lower, rotary-cutting unit bench set 6 mm (1/4 inch) above that front mounting holes (Figure 11). -
Page 16: Checking The Machine Before Operation
Note: Adjustments of more than 3.8 cm (1-1/2 inch) 2. Slide the scraper up or down until a gap of 0.5 to 1 may require temporary assembly to an intermediate mm (0.020 to 0.040 inch) is achieved between the rod height to prevent binding. -
Page 17: Product Overview
Tilt-Steering Lever Product Overview Pull the tilt-steering lever (Figure 16) back to tilt the steering wheel to the desired position. Push the lever forward to lock Controls the steering wheel into position. Indicator Slot The slot in the operator platform (Figure 16) indicates when the cutting-units are in the center position. -
Page 18: Hour Meter
Hour Meter Lift-Lever Lock The hour meter (Figure 18) indicates the total hours of Move the lift-lever lock (Figure 18) rearward to prevent the machine operation. The hour meter starts to function cutting units from dropping. whenever the key switch is in the On position. Fuel Gauge Cutting-Unit Lever The fuel gauge... -
Page 19: Specifications
When it comes to reliability, Toro delivers replacement CAUTION parts designed to the exact engineering specification of our equipment. For peace of mind, insist on Toro genuine parts. This machine produces sound levels that can cause hearing loss through extended periods of exposure. -
Page 20: Filling The Fuel Tank
Pour oil slowly and check the level-of-the-oil often during this process. Do not Note: Toro Premium Engine oil is available from your overfill. distributor in either 15W-40 or 10W-30 viscosity. See the Important: When adding engine oil or filling oil, parts catalog for part numbers. - Page 21 – Do not use gasoline containing methanol. DANGER – Do not store fuel either in the fuel tank or fuel In certain conditions, gasoline is extremely containers over the winter unless a fuel stabilizer is flammable and highly explosive. A fire or used.
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Page 22: Checking The Cooling System
Check the level of the hydraulic fluid before the engine is first started and daily thereafter. The Figure 25 recommended replacement fluid is Toro Premium All 1. Radiator/Oil cooler Season Hydraulic Fluid available in 5-gallon pails or 55-gallon drums. See your Authorized Toro Distributor. -
Page 23: Checking The Tire Pressure
Alternate fluids: If the Toro fluid is not available, you may use other fluids provided that they meet all the following material properties and industry specifications. Toro does not recommend the use of synthetic fluid. Consult with your lubricant distributor to identify a satisfactory product. Note:... -
Page 24: Starting And Stopping The Engine
Starting and Stopping the Checking the Interlock System Engine Service Interval: Before each use or daily 1. Make sure that all bystanders are away from the area Starting the Engine of operation. 1. Be sure that the parking brake is set and the cutting Note: Keep hands and feet away from the cutting unit drive switch is in the Disengage position. -
Page 25: Standard Control Module (Scm)
Standard Control Module circuit is energized. Use the input LEDs to troubleshoot switches and input circuits. (SCM) Output circuits are energized by an appropriate set of input The Standard Control Module is a potted electronic device conditions. The 3 outputs are PTO, ETR, and START. The produced in a one size fits all configuration. - Page 26 INPUTS OUTPUTS Function Power Start ON Brake PTO ON In Seat Hi Temp Backlap Start Neutral — — — Start — — Run (Off Unit) — — — Run (On Unit) — — — — — — — — Backlap —...
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Page 27: Choosing Accessories
Choosing Accessories Optional Equipment Configurations Angle Sail Blade High Lift Parallel Mulching Baffle Roller Scraper Sail Blade Do not use with the mulching baffle Height of Cut Recommended in most May work well in light or Has been shown to Can be used any time 1.9 to 4.4 cm (0.75 applications... -
Page 28: Operating Tips
On the Sidewinder unit, get a feel for the reach of the Reference the Aftercut Appearance Troubleshooting Guide cutting units so that you do not hang them up or damage available at www.Toro.com them in any way. • Do not shift the cutting units from side to side, unless the... - Page 29 • As soon as the front cutting units reach the edge of kept free of dirt or grass clippings. After cleaning, inspect the the mowing area, lift the cutting units and perform a machine for possible hydraulic-fluid leaks, damage, or wear teardrop-shaped turn to quickly line you up for your next to the hydraulic and mechanical components, and check the pass.
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Page 30: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel nuts. After the first hour • Check the condition and tension of all belts. After the first 8 hours •... -
Page 31: Daily Maintenance Checklist
Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Notation for Areas of Concern... -
Page 32: Service Interval Chart
Service Interval Chart Figure 30 Premaintenance Procedures Removing the Hood The hood may be easily removed to ease maintenance procedures in the engine area of the machine. 1. Unlatch and raise the hood. Figure 31 2. Remove the hairpin cotter securing the hood pivot to 1. -
Page 33: Using The Cutting-Unit Service Latch
Using the Cutting-Unit Service Lubrication Latch Greasing the Bearings And When servicing the cutting units, use the service latch to prevent injury. Bushings 1. Center the cutting unit sidewinder with the traction Service Interval: Every 50 hours (Lubricate all bearings and unit. - Page 34 • • SideWinder cylinder ends 2 (Figure Rear lift-arm pivot and lift cylinder 2 (Figure Figure 37 • Left front lift-arm pivot and lift cylinder 2 (Figure Figure 35 • Steering pivot (Figure Figure 38 • Right front lift-arm pivot and lift cylinder 2 (Figure Figure 36 Figure 39...
- Page 35 • Steering cylinder (Figure 43). Figure 40 • Mow/Transport slide (Figure Figure 43 Note: If desired, install an additional grease fitting in the other end of the steering cylinder. Remove the tire, install the fitting, grease the fitting, remove the fitting, and install the plug (Figure 44).
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Page 36: Engine Maintenance
Engine Maintenance • Rear roller bearings (2 per cutting unit) (Figure Servicing the Air Cleaner Service Interval: Every 200 hours (More frequently in extreme dusty or dirty conditions) Inspect the air cleaner and hoses periodically to maintain G011349 maximum engine protection and to ensure maximum service Figure 46 life. -
Page 37: Changing The Engine Oil And Filter
6. Clean the dirt ejection port located in the removable cover. Remove the rubber outlet valve from the cover, clean the cavity, and replace the outlet valve. 7. Install the cover orienting the rubber, outlet valve in a downward position, between approximately 5 o'clock to 7 o'clock when viewed from the end (Figure 47). -
Page 38: Fuel System Maintenance
Fuel System Maintenance Replacing the Fuel-Pump Filter Service Interval: Every 400 hours Figure 50 DANGER 1. Air gap at 0.81 mm (0.032 inch) In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion 4. Set the air gap on each plug between the center and from gasoline can burn you and others and can side electrodes to 0.81 mm (0.032 inch). -
Page 39: Servicing The Fuel Tank
Electrical System Maintenance Caring for the Battery Service Interval: Every 25 hours—Check the electrolyte level. (If machine is in storage, check every 30 days.) The battery electrolyte level must be properly maintained and g021236 the top of the battery kept clean. If the machine is stored in a location where temperatures are extremely high, the battery Figure 52 will run down more rapidly than if the machine is stored in... -
Page 40: Fuses
Drive System WARNING Maintenance CALIFORNIA Proposition 65 Warning Torquing the Wheel Nuts Battery posts, terminals, and related accessories contain lead and lead compounds, Service Interval: After the first hour chemicals known to the State of California to cause cancer and reproductive harm. After the first 10 hours Wash hands after handling. -
Page 41: Cooling System Maintenance
Cooling System maximum force required to operate the throttle lever should not exceed 27 N-m (20 ft-lb). Maintenance Cleaning the Engine Cooling System Service Interval: Before each use or daily Every 2 years Remove debris from the radiator/oil cooler daily. Clean the radiator/oil more frequently in dirty conditions. -
Page 42: Brake Maintenance
Brake Maintenance Belt Maintenance Adjusting the Parking Brake Servicing the Engine Belts Service Interval: Every 200 hours—Check the parking brake Service Interval: After the first 8 hours—Check the adjustment. condition and tension of all belts. 1. Loosen the set screw securing the knob to the Every 200 hours—Check the condition and tension parking-brake lever (Figure... -
Page 43: Hydraulic System Maintenance
• Seek immediate medical attention if fluid is injected into skin. Use a genuine Toro replacement filter, Part No. 86-3010. Important: Use of any other filter may void the warranty on some components. 1. Position the traction unit on a level surface, lower the cutting units, stop the engine, engage the parking brake, and remove the key from the ignition. -
Page 44: Changing The Hydraulic Fluid
Changing the Hydraulic Fluid Service Interval: Every 400 hours Figure 60 If the fluid becomes contaminated, contact your local Toro 1. Hydraulic fill cap distributor because the system must be flushed. Contaminated fluid looks milky or black when compared to clean oil. -
Page 45: Maintaining The Cutting Unit
Mounting the Cutting Units to Maintaining the Cutting the Traction Unit Unit 1. Position the traction unit on a level surface and shut off the engine. Separating the Cutting Unit 2. Move the cutting unit into position in front of the from the Traction Unit traction unit. -
Page 46: Servicing The Cutter Blade
The blade must be replaced if a solid object is hit, the blade is out-of-balance, or if the blade is bent. Always use genuine If any of these measurements are not within specification, Toro replacement blades to be sure of safety and optimum proceed to Adjusting the Blade Plane (page 46). -
Page 47: Servicing The Front Roller
If this time is greater than 7 seconds, the braking valve needs to be adjusted. Call your Toro Distributor for assistance in making this adjustment. - Page 48 Assembling the Front Roller 3. Push the second bearing out in a press. 4. Inspect the roller housing, bearings, and bearing spacer 1. Press the first bearing into the roller housing (Figure for damage (Figure 68). Replace damaged components 68). Press on the outer race only or equally on the and assemble.
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Page 49: Storage
Engine Storage 1. Drain the engine oil from the oil pan and replace the drain plug. Storing the Battery 2. Remove and discard the oil filter. Install a new oil filter. If the machine will be stored more than 30 days, remove 3. - Page 50 Notes:...
- Page 51 Notes:...
- Page 52 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.