Related Manuals for Toro 74596
Summary of Contents for Toro 74596
- Page 1 Form No. 3377-239 Rev A DH 220 Lawn Tractor Model No. 74596—Serial No. 313000001 and Up G017868 *3377-239* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. -
Page 3: Table Of Contents
Safety ................4 Removing the Mower..........31 Safe Operation Practices for Riding Rotary Lawn Installing the Mower ..........31 Mowers .............. 4 Storage ................32 Toro Riding Mower Safety ........5 Troubleshooting ............33 Sound Pressure ............6 Schematics ..............35 Sound Power ............6 Vibration..............6 Slope Indicator ............ -
Page 4: Safety
Safety – Store fuel in containers specifically designed for this purpose. – Refuel outdoors only and do not smoke while Safe Operation Practices for refuelling. Riding Rotary Lawn Mowers – Add fuel before starting the engine. Never remove the cap of the fuel tank or add fuel while the engine is Read and understand the contents of this manual before running or when the engine is hot. -
Page 5: Toro Riding Mower Safety
– disengage the power take-off and lower the The following paragraph contains safety information specific attachments; to Toro products that is not included in the CEN standard. – change into neutral and set the parking brake; Use only Toro-approved attachments. The warranty may be –... -
Page 6: Sound Pressure
Sound Pressure This unit has a sound pressure level at the operator’s ear of 82 dBA, which includes an Uncertainty Value (K) of 1 dBA. The sound pressure level was determined according to the procedures outlined in EN 836. Sound Power This unit has a guaranteed sound power level of 100 dBA, which includes an Uncertainty Value (K) of 1 dBA. -
Page 7: Slope Indicator
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. Manufacturer's Mark 1. Indicates the blade is identified as a part from the original machine manufacturer. - Page 9 111-5630 1. Moving in reverse enabled 3. Empty the grass collector 2. Lights 4. Power Take-off (PTO) 119-2725 1. Warning—read the Operator's Manual. 111–5941 2. Warning—remove the spark plug wire before performing any maintenance on the machine. 1. Warning—keep hands away from moving parts. 3.
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Page 10: Product Overview
Product Overview Operation Note: Determine the left and right sides of the machine Controls from the normal operating position. Become familiar with the controls (Figure 4) before you start the engine and operate the machine. Adding Fuel Use unleaded regular gasoline suitable for automotive use (87 pump octane minimum). -
Page 11: Using Stabilizer/Conditioner
Using Stabilizer/Conditioner Use a fuel stabilizer/conditioner in the traction unit to provide the following benefits: • It keeps gasoline fresh during storage of 90 days or less. For longer storage it is recommended that the fuel tank be drained. G015675 Figure 5 •... -
Page 12: Hour Meter
Hour Meter The hour meter is located on the instrument panel (Figure 4) and shows the total operating hours of the machine. Using the Blade Control (PTO) The blade control (PTO) knob engages and disengages power to the blades. Engaging the Blades 1. -
Page 13: Stopping The Engine
CAUTION If the safety interlock switches are disconnected or damaged, the machine could operate unexpectedly, causing personal injury. • Do not tamper with the interlock switches. • Check the operation of the interlock switches daily and replace any damaged switches before operating the machine. -
Page 14: Testing The Safety Interlock System
G017873 Figure 12 1. Operating-in-reverse light 4. Operate the machine in reverse and complete your task. 5. Disengage the blades (PTO) to activate the interlock. 6. Remove the KeyChoice key and put it in a safe place out of the reach of children. Testing the Safety Interlock G017872 Figure 11... -
Page 15: Pushing The Machine Manually
Driving the Machine Forward 6. Shift the blade control (PTO) knob to the Disengage position: The operating-in-reverse warning light should or Backward turn off. The throttle control regulates the engine speed as measured in RPM (revolutions per minute). Place the throttle control in Pushing the Machine Manually the Fast position for best performance. -
Page 16: Using The Recycle On Demand
2. Disengage the blades (PTO). 2. Disengage the blades (PTO) and move the throttle to the Slow position. 3. Turn the ignition key to the Off position. 3. Pull the grass collector dump lever forward and tilt the 4. Set the parking brake if you leave the machine grass collector (Figure 16). -
Page 17: Using The Optional Towing Hitch
G017883 G017876 Figure 19 Figure 17 1. Locking latch 1. Locking latch 4. Mow the grass with the grass collector in the open 2. Disengage the blades (PTO) and move the throttle to position as desired. the Slow position. 5. Before returning the grass collector to the operating 3. -
Page 18: Operating Tips
Operating Tips • For the best performance, operate the engine at the maximum speed. The mower requires air to thoroughly cut grass clippings, so do not set the height-of-cut too low or completely surround the mower in uncut grass. Always leave one side of the mower free from uncut grass to allow the air to be drawn into the mower. -
Page 19: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 5 hours • Check the safety interlock system. •... -
Page 20: Engine Maintenance
Where to Add Grease 7. Wipe up any excess grease. Figure 21 Grease Locations Item Name Quantity Interval (hours) Lubricant (pumps) Front wheel—grease fittings Grease Steering ball joints Steering sector gear Grease Steering pinion gear Grease Steering shaft bearing Steering shaft bearing Motion lever Grease Shaft hub for lifting the mower housing... -
Page 21: Servicing The Engine Oil
Removing the Foam and Paper Cleaning the Foam and Paper Elements Elements Foam Element 1. Clean around the air cleaner to prevent dirt from 1. Wash the foam element in liquid soap and warm water, getting into the engine and causing damage. and rinse it thoroughly. -
Page 22: Changing The Engine Oil
13. Check the oil level again and add oil if necessary. Important: Do not overfill the crankcase with engine oil and run the engine; engine damage may result. Changing the Engine Oil Service Interval: After the first 5 hours Every 50 hours (Change the engine oil more frequently when operating the machine in extremely dusty or sandy conditions.) 1. -
Page 23: Servicing The Spark Plug
Servicing the Spark Plug 1. Drain the oil from the engine; refer to Changing the Engine Oil. Service Interval: Every 25 hours—Check the spark plug. 2. Remove the old filter and wipe off the adapter gasket Every 100 hours—Replace the spark plug. surface (Figure 27). -
Page 24: Fuel System Maintenance
Fuel System Maintenance Draining the Fuel Tank Drain the fuel tank when you will not be using the machine for more than 30 days. Figure 29 1. Center electrode insulator 3. Air gap (not to scale) DANGER 2. Side electrode In certain conditions, gasoline is extremely flammable and highly explosive. -
Page 25: Replacing The Fuel Filter
Electrical System Note: Now is the best time to install a new fuel filter because the fuel tank is empty. Maintenance 9. Install the fuel line onto the fuel filter. 10. Slide the hose clamp close to the fuel filter to secure Replacing the Headlight Bulbs both the fuel line and the fuel filter (Figure 30). -
Page 26: Replacing The Fuses
Replacing the Fuses 4. Remove the ignition key. 5. Lift up the seat to see the battery. The electrical system is protected by fuses. They are located beneath the hood, near the fuel tank (Figure 34). If a fuse 6. Lift the rubber cover up off the negative (black) cable. goes out, check the circuit wiring for a short. -
Page 27: Charging The Battery
4. Using the bolt and wing nut, connect the negative 4. Replace the filler caps. (black) cable to the negative (–) battery post (Figure 35). Slide the rubber cover over the battery post. Charging the Battery Checking the Electrolyte Level WARNING Service Interval: Before each use or daily Charging the battery produces gasses that can... -
Page 28: Drive System Maintenance
Checking the Brake Drive System Service Interval: Before each use or daily Maintenance 1. Park the machine on a level surface. 2. Disengage the blades (PTO). Checking the Tire Pressure 3. Set the parking brake. Service Interval: Every 25 hours/Yearly (whichever comes 4. -
Page 29: Servicing The Grass Collector
Cleaning the Grass Collector Servicing the Grass and Tunnel Collector 1. Disengage the blades (PTO). 2. Set the parking brake. Removing the Grass Collector 3. Stop the engine and wait for all moving parts to stop. 1. Lock the locking latch on the grass collector (Figure 39). 4. -
Page 30: Mower Deck Maintenance
Mower Deck Removing the Blades 1. Remove the mower; refer to Removing the Mower. Maintenance 2. Carefully tip the mower over. 3. Remove the bolts, washers, and blades (Figure 41). Servicing the Blades Wedge a block of wood between each blade and the mower to lock the blade when you are removing each Service Interval: Before each use or daily bolt. -
Page 31: Removing The Mower
11. Remove the pin between the front arm linkage and the mower housing (Figure 45). 12. Remove the V-belt from the engine pulley (Figure 45). 13. Slide the mower out from beneath the machine. Installing the Mower Reverse the procedure for Removing the Mower. Figure 44 3. -
Page 32: Storage
Storage 13. Remove and inspect the spark plug; refer to Servicing the Spark Plug. With the spark plug removed from the engine, pour 2 tablespoons of engine oil into the 1. Disengage the blades (PTO). spark plug hole. Use the electric starter to crank the 2. -
Page 33: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. The blade control (PTO) knob is 1. Move the blade control (PTO) knob to engaged. the Disengaged position. 2. The parking brake is not on. 2. Set the parking brake. 3. - Page 34 Problem Possible Cause Corrective Action There is abnormal vibration. 1. The blades are bent or unbalanced. 1. Install a new blades. 2. The blade mounting screws are loose. 2. Tighten the blade mounting screws. 3. The engine mounting bolts are loose. 3.
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Page 35: Schematics
Schematics G017998 Electrical Schematic (Rev. A) - Page 36 Notes:...
- Page 37 Notes:...
- Page 38 Notes:...
- Page 39 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 40 Toro's option, under warranty at no cost for parts the Operator's Manual have been performed.