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Related Manuals for Toro 04036
Summary of Contents for Toro 04036
- Page 1 2000 and 2600 Walk-Behind Mower Model No. 04036—Serial No. 311000001 and Up Model No. 04037—Serial No. 311000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. The model and serial numbers are located on a plate on the rear frame. -
Page 3: Table Of Contents
Sound Pressure............. 6 Setting the Machine to Match Turf Sound Power ............6 Conditions ............. 34 Vibration (Model 04036) ........6 Servicing the Bedbar........... 35 Vibration (Model 04037) ........6 Backlapping the Reel .......... 35 Safety and Instructional Decals ......7 Storage............... -
Page 4: Safety
Safety • Warning—Fuel is highly flammable. Take the following precautions: This machine meets or exceeds CEN standard – Store fuel in containers specifically designed for EN 836:1997, ISO standard 5395:1990, and ANSI this purpose. B71.4-2004 specifications in effect at the time of –... -
Page 5: Toro Mower Safety
The following list contains safety information specific • Do not operate the mower under the influence of to Toro products or other safety information that you alcohol or drugs must know that is not included in the CEN, ISO, or •... -
Page 6: Sound Pressure
Keep everyone away. • To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum engine speed with a tachometer. Maximum governed engine speed should be 3600 ±100 RPM. -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-9356 1. Entanglement hazard—stay away from moving parts. 93-7348 1. - Page 8 112-9408 1. Engine—stop 2. Engine—run 93-6085 1. Fast 3. Slow 2. Continuous variable setting 93-9886 1. Use unleaded gasoline. 115-1614 1. Warning—read the Operator’s Manual. 3. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Warning—do not operate the machine unless you are trained. 4. Warning—stay away from moving parts; keep all guards in place.
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle Install the handle. Cable tie Lift handle Clamp Install the lift handles. Lock nut Kickstand assembly Spring Small spacer Large spacer Install the kickstand (model 04037 only). -
Page 10: Installing And Adjusting The Handle
Installing and Adjusting the Handle Parts needed for this procedure: Handle Cable tie Figure 3 1. Handle end Installing the Handle 1. Remove the bolt, washer, and lockwasher from the 6. Secure the handle ends to the mounting pins with the mounting pin on each side of the mower (Figure 2). -
Page 11: Install The Lift Handles
Install the Lift Handles Installing the Kickstand (Model 04037 Only) Parts needed for this procedure: Parts needed for this procedure: Lift handle Clamp Kickstand assembly Lock nut Spring Small spacer Procedure Large spacer Large bolt 1. Loosely mount a lift handle to each side of the handle with 2 clamps and 4 locknuts (Figure 4). -
Page 12: Installing The Transport Wheels
Installing the Transport Wheels Parts needed for this procedure: Wheel shaft, right Wheel shaft, left Transport wheels (obtain separately) Procedure 1. Push the kick stand down with your foot and pull Figure 5 up on the handle to support the mower on the kick stand. -
Page 13: Adjusting The Cutting Unit
Installing the Grass Basket Parts needed for this procedure: Grass basket Procedure Grasp basket by top lip and slide it onto the basket mounting rods (Figure 9). Figure 8 1. Locking clip 7. Rotate wheel back and forth until it slides completely onto axle and locking clip is secured in groove on axle shaft. -
Page 14: Product Overview
Product Overview the service brake to release the parking brake. You must release the brake before traction drive is engaged. Controls Figure 10 1. Traction drive lever 4. Service brake 2. Throttle control 5. Parking brake 3. On/off switch Traction Drive Lever The traction drive lever (Figure 10) is located on the front right side of the control panel. -
Page 15: Specifications
The valve has two positions: Closed Authorized Service Dealer or Distributor or go to and Open. Move the lever to the closed position when www.Toro.com for a list of all approved attachments storing or transporting machine. Open the valve before and accessories. -
Page 16: Operation
Operation DANGER In certain conditions, gasoline is extremely Note: Determine the left and right sides of the flammable and highly explosive. A fire or explosion machine from the normal operating position. from gasoline can burn you and others and can damage property. -
Page 17: Checking The Interlock Switch Operation
Starting and Stopping the DANGER Engine In certain conditions during fueling, static electricity can be released causing a spark which Note: For illustrations and descriptions of the controls can ignite the gasoline vapors. A fire or explosion referenced in this section, refer to the Controls section from gasoline can burn you and others and can in Product Overview. -
Page 18: Preparing To Mow
2. To release the kickstand, pull up on the handle, position, stop the engine and push the reel drive push the mower forward, and then lower the rear of lever into the Disengage position. mower onto the transport wheels. 5. Empty the grass basket of clippings, install the grass 3. -
Page 19: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 8 hours • Clean the fuel filter. After the first 25 hours •... -
Page 20: Daily Maintenance Checklist
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check the fuel level. Check the engine oil level. -
Page 21: Lubrication
Lubrication Greasing the Machine Service Interval: Every 25 hours Lubricate the 13 grease fittings on the mower using a No. 2 multipurpose lithium base grease. A hand operated grease gun is recommended for best results. The grease fitting locations are as follows: Figure 18 •... -
Page 22: Engine Maintenance
Engine Maintenance Servicing the Engine Oil Service Interval: After the first 8 hours—Change the engine oil. Before each use or daily—Check the engine oil level. Every 50 hours—Change the engine oil. (More frequently in dusty or dirty conditions) Crankcase capacity: 20 oz. (.59 l) The engine uses any high-quality oil having the American Figure 21 Petroleum Institute - APl - “service classification"... -
Page 23: Servicing The Air Cleaner
4. Push down on the handle to tip the mower and the engine backward, allowing more oil to run into the drain pan. 5. Install the drain plug and refill the crankcase with the proper oil; refer to Checking the Engine Oil Level. Servicing the Air Cleaner Service Interval: Every 25 hours—Clean and oil the air cleaner foam element. -
Page 24: Fuel System Maintenance
Fuel System 3. Set the air gap at 0.028 to 0.032 inch (0.05 to 0.07 cm) (Figure 26). Maintenance Cleaning the Fuel Filter Service Interval: After the first 25 hours Every 50 hours 1. Close the fuel shut off valve and unscrew the bowl Figure 26 from the filter body (Figure 27). -
Page 25: Electrical System Maintenance
Brake Maintenance Electrical System Maintenance Adjusting the Service/Parking Brake Servicing the Interlock Switch If service/parking brake slips when operated, an Use the following procedure if the switch needs adjustment is required. adjustment or replacement. 1. Engage the service brake, push in on the parking 1. - Page 26 Figure 32 (Bracket at the base of the engine shown) Figure 30 2. Front jam nut 1. Service/parking brake 1. Rear pressure on service brake lever cable 3. Loosen the retainer securing the V-belt cover and 5. Close the cover and secure the retainer. pivot the cover open (Figure 31).
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Page 27: Belt Maintenance
Belt Maintenance Important: Do not over tension the belt. B. Tighten the nut to lock the adjustment. Adjusting the Belts 4. Install the belt cover by placing it in position. 5. While maintaining a slight gap between the cover Service Interval: Every 300 hours—Check the seal and the side plate, install each mounting bolt condition and tension of belts. - Page 28 Adjusting the Primary V-Belts the belt until the desired belt tension is attained (Figure 36). 1. To adjust the belt tension on primary V-belts, first Important: Do not over tension the belt. check the adjustment of the traction control. Refer to Adjusting the Traction Control.
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Page 29: Replacing The Differential Belt
Figure 39 Figure 40 1. Primary V-belts 3. Idler pulley 3. Right rear bearing housing 1. Differential cover sections 2. Belt guide 2. Front clutch housing 7. Tighten the mounting screws and check the 5. Loosen the idler pulley mounting nut on the alignment. -
Page 30: Controls System Maintenance
Controls System Cutting Unit Maintenance Maintenance Leveling the Rear Drum to the Reel Adjusting the Traction Control 1. Position the machine on a flat, level surface, If traction control does not engage or it slips during preferably a precision steel work plate. operation, an adjustment is required. -
Page 31: Adjusting The Bedknife To The Reel
1. Position the machine on a flat, level work surface. edges needed for precision cutting; refer to the Toro reel sharpening manual. 2. Ensure that the reel contact is removed by turning the bedbar adjusting screws counterclockwise (Figure 44 ). -
Page 32: Adjusting The Grass Shield Height
ensures the height-of-cut is identical at both ends of the bedknife. 7. Tighten nuts to lock the adjustment. Important: To avoid scalping on undulating turf, ensure that the roller supports are positioned rearward (the roller closer to the reel). Note: The front roller can be put in three different positions (Figure 49), depending on the application and needs of the user. -
Page 33: Adjusting The Cut-Off Bar
Bedbar Identification the shield to the side plate and adjust the shield to the correct height. To determine if the bedbar is standard or aggressive, 3. Tighten the fasteners. check the left bedbar mounting ears. If the mounting ears are rounded it is a standard bedbar. If the mounting Note: The shield can be lowered for drier ears have a notch in them, it is an aggressive bedbar conditions (clippings fly over top of basket) or raised... -
Page 34: Setting The Machine To Match Turf Conditions
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions. Greensmower Cutting Unit Set Up Matrix Bedbars: Standard and Optional Part Number Description Mower Aggressiveness Comments 112-9281-01 Standard Greensmaster 2000 Less 112-9279-03 Aggressive Greensmaster 2000... -
Page 35: Servicing The Bedbar
3. On each side of the machine, loosen the jam nut backlapping machine, into the square hole in the securing the bedbar bolt (Figure 54). center of the reel pulley. 3. Backlap according to the procedure in the Toro Sharpening Reel and Rotary Mowers Manual, Form No. 80-300 PT. DANGER Contact with the reel or other moving parts can result in personal injury. -
Page 36: Storage
Storage 1. Remove grass clippings, dirt, and grime from the external parts of the entire machine, especially the engine. Clean dirt and chaff from the outside of the engine’s cylinder head fins and blower housing. Important: You can wash the machine with mild detergent and water. - Page 37 Notes:...
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Page 40: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer.