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FORM NO. 3321-319 Rev A
OPERATOR'S
MODEL NO. 04380—8
0001
& UP
MANUAL
®
®
GREENSMASTER
3200
To understand this product, and for safety and
optimum performance, read this manual
before starting operation. Pay special attention
to SAFETY INSTRUCTIONS highlighted by
this symbol.
© The TORO Company 1998
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Table of Contents
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Summary of Contents for Toro 04380
- Page 1 MODEL NO. 04380—8 0001 & UP MANUAL ® ® GREENSMASTER 3200 To understand this product, and for safety and optimum performance, read this manual before starting operation. Pay special attention to SAFETY INSTRUCTIONS highlighted by this symbol. © The TORO Company 1998...
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Page 2: Table Of Contents
NOTE emphasizes general product information worthy of special attention. Whenever you have questions or need service, contact your local authorized Toro Distributor. In addition to having a complete line of accessories and professional turf care service technicians, the distributor has a complete line of genuine TORO replacement parts to keep your machine operating properly. -
Page 3: Safety Instructions
Safety Instructions Training • Store fuel in containers specifically designed for this purpose. Read the instructions carefully. Be familiar with the • Refuel outdoors only and do not smoke while controls and the proper use of the equipment. refueling. • Add fuel before starting the engine. -
Page 4: Maintenance And Storage
Safety Instructions • never mow across the face of the slope, unless lawn mower; the lawn mower is designed for this purpose. • after striking a foreign object. Inspect the lawn mower for damage and make repairs before 6. Use care when pulling loads or using heavy restarting and operating the equipment. - Page 5 Safety Instructions Vibration Levels This unit has a vibration level of 2.5 m/s at the posterior, based on measurements of identical machines per ISO 5349 procedures. This unit does not exceed a vibration level of 0.5 m/s the posterior based on measurements of identical machines per ISO 2631 procedures.
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Page 6: Symbol Glossary
Symbol Glossary Caustic liquids, Poisonous Electrical shock, High pressure High pressure High pressure Crushing of Crushing of chemical burns to fumes or toxic electrocution fluid, injection spray, erosion of spray, erosion of fingers or hand, toes or foot, force fingers or hand gases, asphyxiation into body flesh... - Page 7 Safety Instructions Eye protection Head protection Hearing Caution, toxic First aid Flush with water Engine Transmission must be worn must be worn protection must risk be worn Hydraulic Brake system Coolant (water) Intake air Exhaust gas Pressure Fire, open light system &...
- Page 8 Symbol Glossary, continued Engine coolant Engine coolant f Engine Engine intake/ Engine intake/ Engine intake/ Engine start Engine stop pressure ilter lubricating oil combustion air combustion air air filter pressure pressure n/min Engine failure/ Engine rotational Choke Primer (start aid) Electrical preheat Transmission oil Transmission oil Transmission oil malfunction...
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Page 9: Specifications
(no load). Optional 2300 rpm for mowing or transport. electrical on/off. Reel motors have 1.85 cm/rev displacement, low pressure case drains, and Toro Frame: Welded steel tube construction in an “A” frame exclusive “twist-mount” partial flange cut-away for fast configuration. - Page 10 Specifications Interlocks: The traction pedal locks when the functional control lever is in neutral. Engine cranking requires the functional control lever in neutral, operator does not have to be in seat. The engine will shut off if operator leaves seat without the functional control lever in neutral.
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Page 11: Before Operating
FULL mark on the dipstick. explosive and dangerous to inhale. THE TORO COMPANY STRONGLY RECOMMENDS THE USE OF FRESH, CLEAN, UNLEADED REGULAR GRADE GASOLINE IN TORO GASOLINE POWERED PRODUCTS. UNLEADED... -
Page 12: Check Hydraulic System Fluid
Before Operating DAMAGE COULD RESULT. The cooling system is filled with a 50/50 solution of water and permanent ethylene glycol anti-freeze. Check 1. Clean the area around the fuel tank cap. the level of coolant at beginning of each day before starting the engine. -
Page 13: Inspect The Fuel Filter
Pennzoil IAW Hyd Oil 68 for 22 L of hydraulic fluid. Order Part No. 44- Phillips Magnus A 315 2500 from your Authorized Toro Distributor. Standard Industron 53 Texaco Rando HD68 Position the machine on a level surface. Make sure... -
Page 14: Check Tire Pressure
Before Operating Mobil DTE 26 or equivalent hydraulic fluid until the level reaches the bottom of the screen. DO NOT OVERFILL. IMPORTANT: To prevent system contamination, clean the tops of hydraulic fluid containers before puncturing them. Assure the pour spout and funnel are clean. -
Page 15: Controls
Controls Traction Pedal (Fig. 7)—The traction pedal has three move the choke control forward. After the engine starts, functions: 1) to make the machine move forward, 2) to regualte the chokd to keep the engine running smoothly. move it backward and 3) to stop the machine. Depress As soon as possible, move the choke rearward.. - Page 16 Controls forward to tighten adjustment. Water Temperature Light (Fig. 9)—This light glows and the engine automatically shuts-down when the engine coolant temperature gets too high.. Two-Speed Transport Switch (Fig. 9)—When the switch is moved to the forward position, the engine will Figure 11 runt at maximum engine speed (2800 rpm).
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Page 17: Operating Instructions
Operation BREAK-IN PERIOD in the neutral position. Turn the starter key to OFF. Remove the key. Only 8 hours of mowing operation is required for the Greensmaster 3200 break-in period. CAUTION Since the first hours of operation are critical to Shut off the engine and wait for all moving parts future dependability of the machine, monitor its to stop before checking for oil leaks, loose parts... -
Page 18: Preparing The Machine For Mowing
Correct the problem Before mowing greens with the GREENSMASTER if the system is not operating 3200, The Toro Company suggests that you find a clear properly. area and practice starting and stopping, raising and lowering cutting units, turning, etc. This training period Sit on the seat, engage the parking brake, put the will be beneficial to the operator in gaining confidence in... -
Page 19: Transport Operation
In case of emergency, the Greensmaster 3200 can be towed for a short distance. However, Toro does not IMPORTANT: The Greensmaster 3200 should recommend this as a standard procedure. - Page 20 Operation Figure 14 1. By-pass valve Before starting the engine, close by-pass valve by rotating it 90°. Do not start the engine when valve is open.
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Page 21: Maintenance
Maintenance Quick Reference Aid Check/service (daily) Oil Level, engine Air cleaner Oil level, hydraulic tank Radiator screen Brake function Tire pressure Interlock system: Battery 4a. Seat interlock Grease point (8) 4b. Neutral sensor Fuel 4c. Mow sensor Wheel nut torque Leak detector alarm Fan/alternator/water pump belt... -
Page 22: Daily Maintenance Checklist
Maintenance Maintenance Schedule Maintenance Procedure Maintenance Interval & Service Check fan/alternator belt tension Every 50 Every Every Every Every Check battery fluid level hours Check battery cable connections hours hours hours hours Service the air filter Lubricate all grease fittings Change the engine oil Replace the engine oil filter Replace the air filter element... -
Page 23: Lubrication
Maintenance LUBRICATION CAUTION Before servicing or making adjustments to the machine, stop the engine and remove the key from the switch. The traction unit has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after Figure 16 every 50 hours of operation. -
Page 24: General Air Cleaner Maintenance
Maintenance GENERAL AIR CLEANER Washing Method MAINTENANCE A. Prepare a solution of the filter cleaner and water and soak the filter element about 15 minutes. Refer to directions on the filter CAUTION cleaner carton for complete information. Before servicing or making adjustments to the B. -
Page 25: Changing The Engine Oil And Filter
Maintenance Working from the fan side of the radiator, blow out DANGER the radiator with compressed air. Because diesel fuel is highly flammable, use Clean the screen and re-install. caution when storing or handling it. Do not smoke while filling the fuel tank. Do not fill the fuel tank while the engine is running, hot, or when th in an enclosed area. -
Page 26: Changing Hydraulic Oil And Filter
After that, change the hydraulic oil and filter after every 800 operating hours. If the oil becomes a doctor familiar with this form of injury or gangrene contaminated, contact your local TORO distributor may result. because the system must be flushed. Contaminated oil looks milky or black when compared to clean oil. -
Page 27: Adjust Valve Clearance
Maintenance Remove the breather hose and cylinder head cover from the engine. Figure 23 Flow control valve Figure 24 3. Loosen the set screw in the adjusting knob on the Using the sequence in Figure 24, torque the head flow control. bolts to 34 Nm. -
Page 28: Battery Storage
Maintenance with water after cleaning. Do not remove the fill FUSES (Fig. 29) caps while cleaning. The fuses in the machine’s electrical system are located Battery cables must be tight on the terminals to under the seat. provide good electrical contact. If corrosion occurs at the terminals, disconnect cables, negative (–) cable first and scrape clamps and terminals separately. -
Page 29: Identification And Ordering
Note: Do not order by reference number if a parts catalog is being used; use the part number. To order replacement parts from an Authorized TORO Service Dealer, supply the following information: Model and serial numbers of the mower.