Toro 04530 Operator's Manual
Traction unit
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Summary of Contents for Toro 04530
- Page 1 Form No. 3385-965 Rev A Greensmaster ® 3320 TriFlex ™ Traction Unit Model No. 04530—Serial No. 314004001 and Up g014597 *3385-965* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
Important calls attention to special mechanical information product properly and safely. and Note emphasizes general information worthy of special You may contact Toro directly at www.Toro.com for product attention. and accessory information, help finding a dealer, or to register your product. -
Page 3: Table Of Contents
Safety ................4 Hydraulic System Maintenance ........41 Safe Operating Practices........... 4 Changing the Hydraulic Oil and Filter......41 Toro Mower Safety ..........6 Checking the Hydraulic Lines and Hoses....42 Sound Power Level ..........7 Cutting Unit Maintenance ...........42 Sound Pressure Level..........7 Backlapping the Reels ..........42... -
Page 4: Safety
Safety ◊ lack of awareness of the effect of ground conditions, especially slopes. ◊ The owner/user can prevent and is responsible This machine meets or exceeds CEN standard EN for accidents or injuries occurring to people, or 836:1997, ISO standard 5395:1990, and ANSI B71.4-2012 damage to property. -
Page 5: Maintenance And Storage
• interlocks are attached, adjusted properly, and functioning Be certain that the seat belt can be released quickly in properly. the event of an emergency. • Do not change the engine governor settings or overspeed • Check the area to be mowed and never fold down a the engine. -
Page 6: Toro Mower Safety
A damaged reel or bedknife must be repaired or replaced The following list contains safety information specific to Toro before operation is continued. products or other safety information that you must know that •... -
Page 7: Sound Power Level
Authorized Toro Distributor. • To assure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty. -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 119-9345 115-8156 1. Reel height 3. 8 Blade cutting unit 5. - Page 9 121–6670 1. Engage the reels. 2. Disengage the reels. 121–5171 1. Choke 3. Engine run 2. Engine—start 4. Engine—stop 117–2718 119-9346 121–5172 1. Press pedal to unlock 2. Read the Operator's 1. Off 3. On Manual for more 2. Headlights information.
- Page 10 121–2641 121–2640 1. Warning—read the 4. Tipping hazard—slow 1. Warning—read the 4. Tipping hazard—do not Operator’s Manual, do machine before turning, Operator’s Manual, do drive across slopes greater not operate this machine do not turn at high speeds. not operate this machine than 15 degrees or down unless you are trained.
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Roll bar Bolt (1/2 x 3-3/4 inches) Install the roll bar. Flange-nut (1/2 inch) Seat Install the seat to the base. Seat wiring harness Steering wheel Locknut (1-1/2 inches) Install the steering wheel. -
Page 12: Installing The Roll Bar
Installing the Roll Bar Installing the Seat Parts needed for this procedure: Parts needed for this procedure: Roll bar Seat Bolt (1/2 x 3-3/4 inches) Seat wiring harness Flange-nut (1/2 inch) Procedure Procedure Note: Mount the seat in the front set of mounting holes to gain an additional 7.6 cm (3 inches) in the forward adjustment, 1. -
Page 13: Installing The Steering Wheel
4. Locate the open connector on the main wiring harness to the right of the seat and connect it to the wiring harness that came with the seat. 5. Route the seat wiring harness around the seat slides, Activating and Charging the ensuring that it will not be pinched when the seat moves, and connect it to the port on the bottom of Battery... - Page 14 4. Allow approximately 20 to 30 minutes for the 7. Place the battery on the battery tray and secure it with electrolyte to soak into the plates. Fill as necessary to the battery clamp and fasteners removed previously bring the electrolyte to within about 6 mm (1/4 inch) (Figure 8).
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Page 15: Installing The Optional Oil Cooler
Installing the Optional Oil Installing the Cutting Units Cooler Parts needed for this procedure: No Parts Required Gauge bar Cutting unit (model 04613, 04614, or 04615) Procedure Cutting unit upper weight Hex head screws If you are operating the machine in hot climates, where the ambient temperature is above 29°... - Page 16 2. Apply grease to the inside diameter of the drive coupler. 3. The cutting unit is shipped without a front roller. Obtain a roller (Model No. 04625, 04626 or 04627) from your local Toro Distributor. Install the roller using the loose parts supplied with the cutting unit and g014602 installation instructions included with the roller.
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Page 17: Adding Rear Weight
g01461 1 Figure 14 1. Suspension-arm bar 2. Cutting-unit bar 10. Close the latches down and around the cutting-unit bar Figure 15 and lock them in place (Figure 13). 1. Reel motor 3. Cavity Note: A “click” can be heard and felt when the latches 2. -
Page 18: Installing Eu Decals
Product Overview Installing EU Decals Parts needed for this procedure: Warning decal 121–2640 Procedure If this machine will be used in the EU, affix the warning decal 121–2640 over warning decal 121–2641. g014674 Figure 16 1. Engine 5. Steering wheel 2. -
Page 19: Throttle Control
g014603 Figure 17 G017945 Figure 19 1. Traction pedal—forward 3. Steering arm locking pedal 2. Taction pedal—reverse 1. Ignition switch 4. Raise/Lower Mow Control 2. Choke 5. Throttle control 3. Functional control lever 6. InfoCenter Choke To start a cold engine, close the carburetor choke by pulling the choke control (Figure 19) out to the Closed position. -
Page 20: Ignition Switch
Ignition Switch Using the InfoCenter LCD Display Insert the key into the switch (Figure 19) and turn it clockwise The InfoCenter LCD display shows information about your as far as possible to the Start position to start the engine. machine such as the generator status, the speed, and various Release the key as soon as the engine starts;... - Page 21 • Hour meter—indicates the total hours the machine has operated. It starts to function whenever the key switch is rotated to On. • PTO speed—indicates the PTO speed. • Glow plug—indicates that the glow plug is active. • Battery voltage—indicates the battery potential in Volts. •...
- Page 22 Refer to the Service Language Controls the language used Manual or your Authorized on the InfoCenter. Toro Distributor for more information on the Faults LCD Backlight Controls the brightness of the menu and the information LCD display.
- Page 23 0.350 0.400 Note: If the user defined passcode is forgotten, a temporary passcode can be obtained through your authorized Toro 0.450 distributor. Setting the Reel Speed Diagnosing the Fault Log Indicator To achieve a consistent, high quality–of–cut and a uniform...
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Page 24: Fuel Shutoff Valve
Parking Brake Lever Pull up on the brake lever (Figure 24) to set the parking brake. Disengage it by pushing it forward and down. Set the parking brake any time you leave the machine. An icon will appear on the InfoCenter screen when the parking brake is set. g014628 Figure 25 1. -
Page 25: Specifications
Cutting Unit Power Disconnect its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved Before installing, removing, or working on the cutting attachments and accessories. units, disconnect the cutting units from the power supply... -
Page 26: Operation
Operation Important: Check the oil level every 8 operating hours or daily. Note: Determine the left and right sides of the machine 5. Install the filler cap and dipstick firmly in place. from the normal operating position. Filling the Fuel Tank Think Safety First •... -
Page 27: Checking The Hydraulic Fluid Level
Toro Premium All Season Hydraulic Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro container and slow the loss of any static charge. distributor for part numbers.) •... -
Page 28: Checking The Reel-To-Bedknife Contact
4. Install the reservoir cap. Wipe up any fluid that may is sufficient for 15-22 L (4-6 gallons) of hydraulic oil. Order have spilled. part no. 44-2500 from your authorized Toro distributor. This Important: Check level of hydraulic fluid before red dye is not recommended for use with biodegradable engine is first started and daily thereafter. -
Page 29: Starting The Engine
Only 8 hours of mowing operation is required for the break-in Toro Distributor for assistance and, if necessary, period. replacement parts. Important: A trace of oil on the motor or Since the first hours of operation are critical to future dependability of the machine, monitor its functions and wheel seals is normal. -
Page 30: Installing And Removing The Cutting Units
lever to mow or transport and try to start the engine. The engine should not crank, which means that the interlock system is operating correctly. Correct the problem if it is not operating properly. 3. Sit on the seat, move the traction pedal to Neutral, move the functional control lever to Neutral, and engage the parking brake. - Page 31 Note: A “click” can be heard and felt when the latches 2. Park the machine on a clean level surface, lower are properly locked in place. the cutting units to the ground until the suspension hydraulics are fully extended, stop the engine, and set 6.
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Page 32: Training Period
motors or hoses could result. If you must move the with a point that is always kept the same distance away machine without the cutting units installed, secure from the front of the machine (Figure 38). them to the suspension arms using cable ties. 5. -
Page 33: Transporting The Machine
Towing the Machine In case of an emergency the machine can be towed for a short distance (less than 0.4 km (1/4 mile)). However, Toro does not recommend this as standard procedure. Important: Do not tow the machine faster than 3-5 km/h (2-3 mph) because the drive system may be damaged. -
Page 34: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Important: Refer to your engine Operator's Manual for additional maintenance procedures. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. -
Page 35: Daily Maintenance Checklist
Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Notation for Areas of Concern... -
Page 36: Lubrication
Lubrication Engine Maintenance Greasing the Machine Servicing the Air Cleaner Service Interval: Every 400 hours Service Interval: Every 50 hours—Service the air cleaner foam pre-cleaner (more frequently when Lubricate the grease fitting with No. 2 general-purpose, operating conditions are dusty or dirty). lithium-base grease. -
Page 37: Changing The Engine Oil And Filter
3. Screw the filter on by hand until the gasket contacts the filter adapter, then tighten 1/2 to 3/4 turn further. Do not overtighten. 4. Add oil to the crankcase; refer to Checking the Engine Oil (page 26). 5. Dispose of the used oil properly. Replacing the Spark Plugs Service Interval: Every 800 hours The recommended air gap is 0.76 mm (0.030 inch) -
Page 38: Fuel System Maintenance
Fuel System Electrical System Maintenance Maintenance Replacing the Fuel Filter Servicing the Battery Service Interval: Every 800 hours (Replace sooner if the fuel Properly maintain the battery electrolyte and keep the top of flow is restricted.) the battery clean. Store the machine in a cool place to prevent the battery from running down. -
Page 39: Servicing The Fuses
Drive System WARNING Maintenance CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related Adjusting the Transmission accessories contain lead and lead compounds, for Neutral chemicals known to the State of California to cause cancer and reproductive harm. If the machine creeps when the traction control pedal is in Wash hands after handling. -
Page 40: Adjusting The Transport Speed
Adjusting the Transport Speed Adjusting the Mowing Speed The machine is adjusted at the factory, but speed may be Obtaining the Maximum Transport varied if desired. Speed 1. Loosen the jam nut on the trunnion bolt (Figure 49). The traction pedal is adjusted for maximum transport speed 2. -
Page 41: Brake Maintenance
Service Manual for more information. Service Interval: After the first 50 hours Every 800 hours If the oil becomes contaminated, contact your local Toro distributor because the system must be flushed. Contaminated oil looks milky or black when compared to clean oil. -
Page 42: Checking The Hydraulic Lines And Hoses
Checking the Hydraulic Lines Cutting Unit Maintenance and Hoses Backlapping the Reels WARNING WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Contact with the reels or other moving parts can result in personal injury. • Make sure all hydraulic fluid hoses and lines are •... -
Page 43: Storage
Storage engine. After completing adjustments, repeat steps 4 through 9. 12. Repeat the procedure for all cutting units you want to If you wish to store the machine for a long period of time, the backlap. following steps should be performed prior to storage: 13. -
Page 44: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.