COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL 1. SAFETY AND CE COMPLIANCE Before installing and operating this equipment read these safety instructions and warnings carefully. Also read and obey all the warning signs attached to the equipment. Make sure that the warning labels are kept in a legible condition and replace any missing or damaged labels.
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Do not allow children or the general public to access or approach this equipment. Do not install the inverter where ambient conditions exceed the specified protection rating. IP ratings: COMBIMASTER – IP55; MICROMASTER Integrated – IP65. Keep operating instructions within easy reach and give them to all users.
Take suitable precautions to prevent transmission elements from being touched. If the COMBIMASTER is started up without a transmission element attached, the featherkey must be secured in position to prevent it from flying off while the shaft is rotating.
COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL 3.2 Mechanical Installation I MICROMASTER Integrated The motor / MICROMASTER Integrated First fit the Motor Interface Plate (MIP) to combination should be installed according the motor. In most cases the MIP makes to guidelines similar to those given for the use of the existing motor gasket.
4.1 General Wiring Guidelines The Case size A (CS A) and Case Size B Use screened leads for connections to the (CS B) COMBIMASTER is designed to control circuitry. Terminate the ends of the operate in an industrial environment where...
COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Star connection Delta connection wires Earth connection Earth connection Figure 1 Motor Wire Connection. WARNING It is essential that the MIP is correctly earthed to the motor. This is usually achieved using a short earth cable connected between the MIP and a suitable connection point on the motor.
COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL 4.5 Control Cable Connections CAUTION The control and power supply cables must be laid separately. They must not be fed through the same cable conduit / trunking. Use screened cable for the control lead.
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL 1.8mm max. screwdriver Figure 6 Cable Connections with Drip Loop Figure 5 Connecting Control Wires to PL800 Nom inal: 1/3 AC 208-240V 3 AC 380 - 500 V PL700 CS A L1, L2, L3 PL800 CS B P10+ (10 m A ) m a x.
All settings must only be entered by qualified personnel, paying particular attention to the safety precautions and warnings. 5.1 General For basic operation of COMBIMASTER & Parameter settings can only be changed by MICROMASTER Integrated, no additional using either the serial interface (SK200) or equipment is required.
COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Using a combination of the internal Apply mains power. The green and potentiometer and a run/stop switch: yellow LEDs will illuminate to show that power is applied. Connect a run/stop switch between DIN1 (pin 5) and P10+ (pin 1) on Set the external run/stop switch to ON.
2V to stop. 5.6 If the Motor Does Not Start Up Check the LEDs on the side of the inverter: LED State COMBIMASTER / MICROMASTER Integrated Status Green Yellow Mains power on, inverter not running (STANDBY) Inverter running, as per control commands (ON)
COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL 5.8 Closed Loop Control Note: The closed loop function Closed loop control is only possible when an OPm2 or a serial link is connected to the designed for speed control, but can be COMBIMASTER.
‘**’ This value is software version dependent. fmax V2.37: COMBIMASTER – fmax = 120Hz; MMI – fmax = 120Hz V 3.00: COMBIMASTER – Motor dependent; MMI – fmax = 400Hz [!!!] Indicates that the value of this factory setting depends on the rating of the motor.
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Parameter Function Range Description / Notes [Default] P002 • • • • Ramp up time 0.50- This is the time taken for the motor to accelerate from standstill to the maximum frequency as set in P013.
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Parameter Function Range Description / Notes [Default] P005 • • • • Digital frequency 0 – fmax** Sets the frequency that the inverter will run at when operated in digital mode. Only effective if P006 set to ‘0’.
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Parameter Function Range Description / Notes [Default] P014 • • • • Skip frequency 1 (Hz) 0 – fmax** A skip frequency can be set with this parameter to avoid the effects of mechanical resonance. Frequencies within +/- [0.00]...
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Parameter Function Range Description / Notes [Default] P021 • • • • Minimum analogue 0-fmax** Frequency corresponding to the lowest analogue input value, i.e. 0 V / 0 mA or 2 V / 4 mA. This can be set to a frequency (Hz) [0.00]...
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Parameter Function Range Description / Notes [Default] P031 • • • • Jog frequency right 0 - fmax** Jogging is used to advance the motor by small amounts. It is controlled via the JOG button or with a non-latching switch (Hz) [5.00]...
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Parameter Function Range Description / Notes [Default] P048 • • • • Fixed frequency 7 0 - fmax** Valid if P006 = 2 and P051 = P052 = P053 = 17. (Hz) [35.00] P050...
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Parameter Function Range Description / Notes [Default] P051 Value Function of Function Function Selection control 0-19 P051 to P053 low state high state function, DIN 1 (terminal 5), fixed Input disabled frequency 3 or binary...
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Parameter Function Range Description / Notes [Default] P056 Digital input debounce 0 – 2 Use a fast response time only when a ‘clean’ input signal is used, e.g. from a PLC. Use a slow response time to allow time filtering of the signal if a noisy input (e.g.
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Parameter Function Range Description / Notes [Default] P064 External brake 0 - 20.0 As P063, only effective if the relay output is set to control an external brake (P061 = 4) or the electro-mechanical brake stopping time [1.0]...
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Parameter Function Range Description / Notes [Default] P074 • • • • 0 - 1 t motor de-rating 0 = Disabled 1 = Enabled. Causes an F074 trip if the motor I t calculation reaches its limit.
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P089 • • • • 0.01- COMBIMASTER :Set in the factory. Do not adjust! Stator resistance (Ω) 100.00 MMI : Set for value for Siemens motor. Adjust if required for [!!!] other motors P091 • • • • Serial link slave...
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Parameter Function Range Description / Notes [Default] P122 Enable/disable 0 - 1 0 = FORWARD/REVERSE button disabled. 1 = FORWARD/REVERSE button enabled (only FORWARD/REVERSE possible if P007 = 1). button P123 Enable/disable JOG 0 - 1 0 = JOG button disabled.
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Parameter Function Range Description / Notes [Default] P152 • • • • Yellow LED function 0 - 5 0 = Off 1 = On 2 = Fault mode: On = Tripped Flashing = Warning...
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Parameter Function Range Description / Notes [Default] P723 State of digital inputs 0 - 7 DIN3 DIN2 DIN1 P845 Motor current limit for 0 - 250 The motor current can be limited with this parameter. If...
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Parameter Function Range Description / Notes [Default] P928 • • • • Local or Remote 0 – 3 Specific to PROFIBUS-DP/CAN. See PROFIBUS / CAN Handbooks for further details. (Access only possible control of drive with P099 = 1 or 2).
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Parameter Function Range Description / Notes [Default] P965 Specific to CAN (Access only possible with P099 = 2). Special Baud Rate 2 0 – 255 Version : 3.00 onwards) P966 Specific to CAN (Access only possible with P099 = 2).
Fault codes are only available when an OPm2 is connected to the COMBIMASTER. In the event of a failure, the COMBIMASTER switches off and a fault code appears on the LCD screen. The last fault that occurred is stored in parameter P930. e.g. ‘0003' indicates that the last error was F003.
As well as enabling direct control of the motor, the OPm2 extends the functionality of the The OPm2 module provides a multi-language COMBIMASTER by providing access to a user-friendly interface to the inverter. comprehensive range of adjustable parameters. Setting these parameters will allow you to customise the operation of the COMBIMASTER to meet almost any application requirement.
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL The user is offered a text-driven format for All the main functions are accessible from the commissioning, parameterising, configuring and main menu screen: operating the inverter. The following features are included: Upread parameter sets...
Function, information NC (not connected) External TxD External RxD External RTS This option allows the COMBIMASTER to be controlled via a PROFIBUS-DP serial bus Isolated 0V (SINEC L2-DP). Table 2: Terminal functions of the RS232 PROFIBUS-DP is a cost-effective high speed...
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PROFIBUS It can be used with other PROFIBUS- link. It can be fitted to the last DP/SINEC L2-DP peripheral devices on COMBIMASTER T piece in the link. the serial bus. Data format conforms to • the VDI/VDE directive 3689 “PROFIBUS CM PROFIBUS Cable 1m - 1 metre Profile for Variable Speed Drives”.
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL COMBIMASTER COMBIMASTER COMBIMASTER SK200 SK200 SK200 CB155 CB155 CB155 Cable A Cable B T CONNECTOR T CONNECTOR T CONNECTOR Cable C INTERCONNECTING CABLES - One or TERMINATOR more cables joined by cable links. BUS MASTER...
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Parameter read access is permanently For reliable operation of the serial bus system, enabled, allowing continuous read out of drive the cable must be terminated at both ends data, diagnostics, fault messages etc. A using terminating resistors.
SIMATIC S7 including The SIMOVIS drive commissioning software DVA_S7 and Object operates under Windows 95 or NT and can be Manager used to configure the COMBIMASTER, Table 7: SIMOVIS Ordering Information MICROMASTER, MICROMASTER Vector and MIDIMASTER Vector drives. Standalone Operation of SIMOVIS...
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Open, save and Edit menu close Project On-line access to selected drive Figure 13 Example Screen From Buskon Program Showing a Project Where 3 Drives are Connected to the PC SIMOVIS is then started by selecting the drive from the list and selecting drive parameterisation from the edit menu.
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Direct Access Parameter screen view, Parameter set in Drive data (parameter to drive process full list or specific RAM, EEPROM sets) save, open, data parameter groups or PC drive upload, download Drives found on Bus...
Table 8: Brake Options Ordering Information The electromechanical brake control, allows * Product release date expected August 1999, the COMBIMASTER to directly control an please contact your local Siemens sales office electromechanical brake. for further information. The brake control fits in place of the standard cover for the inverter unit.
COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL 7.6 Motor Interface Plate Options The Motor Interface Plate (MIP) arrangements differ between motor types and inverter case sizes. For a full description of the MIP options, please refer to section 9.2 of this document.
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Resistor Brake (incl. Heatsink) Mechanical Brake (for Dimension TH for Case Size B , please refer to table on Page 54) For detailed Motor Dimension drawings, please refer to Siemens Catalogue M11 (ref.: E20002-K1711- A101-A3-7600), Section 8 Dimension Drawings. Dimensions in mm.
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL MICROMASTER Integrated - Case Size B With Pulse Resistor With Electromechanical With Normal Cover Brake Unit Cover Brake Unit Cover (also used for : 4kw,5.5kW & 7.5kW class B filter units) Dimensions in mm.
COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL 8.3 De-rating Information De-rating with altitude Maximum rated input voltage Maximum rated continuous torque. (M/Mn) %. Installation Altitude Installation Altitude in m above sea level in m above sea level 500 1000 2000 3000...
* [z] = filter option: U = Unfiltered, A = Class A filter, B = Class B filter. Position 12 (shown as “.”) is for the construction type from the Siemens catalogue, M11 (Ref. No.E2002-K1711-A201-A2-7600). CS A Low Voltage Three Phase Units...
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* [zz] = filter option: U = Unfiltered, A = Class A filter, B = Class B filter and mains voltage code: 2 = 380 – 500V, 3 = 460 – 500V/60Hz . Allowed combinations: A2, B2, U2 and U3. Position 12 (shown as “.”) is for the construction type from the Siemens catalogue, M11 (Ref. No. E2002-K1711-A201-A2-7600).
COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL 8.6 Output Current Ratings - MICROMASTER Integrated The MICROMASTER Integrated is designed to be fitted to a motor, and in most cases, to use air from the motor fan for cooling of the inverter. For this reason it is not possible to specify continuous current ratings which will be achieved under all circumstances.
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Continuous Current Ratings. Position of the Inverter As explained above, the continuous rating Ideally, the inverter should be positioned so depends on the amount of cooling available for that the hole in the motor fan cover is centered the inverter from the motor fan.
COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL 9. SUPPLEMENTARY INFORMATION 9.1 Application Example Set-up Procedure for a Simple Application Application requirements: Normal operating frequency set within range 15 - 50 Hz via an external potentiometer. Counter-clockwise rotation required. COMBIMASTER used: Any model.
The 1LA5 and 1LA7 interface plates are for use with the Siemens motors. The ‘Universal’ plate has been designed to simplify adapting the COMBIMASTER for other motors. In most cases, the ‘Universal’ motor interface plate can be used with a simple flat metal ‘Base Plate’ and no tooling is required.
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Siemens 1LA5 Motor Case Size A Inverter Description Standard MIP for 1LA5 Motors and CS A inverters. Availability Discontinued Variants 1 for all motor frame sizes – 6SE9996-0XA43 Topside Underside Siemens 1LA5 Motor Case Size B Inverter...
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Siemens 1LA7 Motor Case Size A Inverter Description Standard MIP for 1LA7 Motors and CS A inverters. The variant for Motor frames 80 and 90 uses a base plate (shown) Variants Motor Frame 56 to 71 – 6SE9996-0XA51 Motor Frame 80 to 90 –...
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL ‘Universal’ MIP Case Size A Inverter Description ‘Universal’ MIP for non-Siemens motors, and CS A Inverters. It will normally be used with a simple flat metal base plate to adapt the MIP to the specific motor. Variants MIP Assembly –...
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL MIP PCB Assembly Description The motor interface plate PCB’s have been made available for customers who have designed their own MIP. They are supplied in order quantities of 50. Variants PCB for CS A inverters – 6SE9996-0XA47 PCB for CS B inverters –...
COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL 9.3 Electro-Magnetic Compatibility (EMC) standards which have been officially All manufacturers / assemblers of electrical published in the Official Journal of the apparatus which performs a complete European Community can be cited in the intrinsic function which is placed on the manufacturer's declaration.
Burst Interference EN 61000-4-4 1 kV power cables, 0.5 kV control The COMBIMASTER is intended exclusively for professional applications. Therefore, it does not fall within the scope of the harmonics emissions specification EN 61000-3-2. 9.4 Environmental Aspects Transport and Storage...
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COMBIMASTER & MICROMASTER Integrated REFERENCE MANUAL Parameter Default Your Parameter Default Your setting setting P702 See PROFIBUS P960 See PROFIBUS /CAN handbook [0] handbook P723 P962 See CAN handbook P845 P963 See CAN handbook P880 See PROFIBUS P964 See CAN handbook...
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Web Site: http://www.con.siemens.co.uk Herausgegeben vom Bereich Automatisierungs- und Antriebstechnik (A&D) Geschäftsgebiet Standard Drives Postfach 3269, D-91050 Erlangen Issued by Siemens plc Drives and Standard Products Group Siemens House Varey Road Congleton Cheshire CW12 1PH England Excellence in G85139-H1731-U300-D2 Automation &...