ABB TZIDC-110 Operating Instructions Manual
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ABB TZIDC-110 Operating Instructions Manual

ABB TZIDC-110 Operating Instructions Manual

Electro pneumatic positioner
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Operating Instructions
Electro-Pneumatic Positioner
TZIDC-110
41/18 77 EN
for PROFIBUS PA
®
P R O F I
PROCESS FIELD BUS
B U S

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Summary of Contents for ABB TZIDC-110

  • Page 1 Operating Instructions Electro-Pneumatic Positioner TZIDC-110 41/18 77 EN for PROFIBUS PA ® P R O F I PROCESS FIELD BUS B U S...
  • Page 2 More information, e.g. regarding configuration, operation and ordering details, is available on CD. © Copyright 2005 by ABB Automation Products GmbH Modifications reserved This document is subject to copyright. It is intended to help the user operate the equipment safely and efficiently.

  • Page 3: Table Of Contents

    Mounting the positioner to linear actuators........... 12 3.1.4 Mounting the positioner to rotary actuators ..........17 Pneumatic connection ...................20 3.2.1 Safety instructions ..................20 3.2.2 Making the pneumatic connections .............. 20 3.2.3 Mounting the splash guard cap ..............21 41/18-77 EN Electro-pneumatic positioner TZIDC-110...
  • Page 4 Parameter setting example ................29 Functional test / maintenance ................30 3.5.1 Functional test of the shutdown module ............31 4 Technical data ......................32 Basic model......................32 Options ........................36 5 Certificates ........................38 Appendix A: Configuration overview ................ 56 Electro-pneumatic positioner TZIDC-110 41/18-77 EN...

  • Page 5: Important Information

    If the information in this document is insufficient in any situation, please contact our service de- partment, who will be happy to help you. Please read this document carefully before installation and commissioning. 41/18-77 EN Electro-pneumatic positioner TZIDC-110...

  • Page 6: Safety Summary

    • careful maintenance The regulations, standards and directives referred to in this manual are applicable in Ger- many. When using the TZIDC-110 positioner outside the German jurisdiction, the rele- vant regulations, standards and directives applicable in the country where the device is used must be observed.

  • Page 7: Device-Specific Safety Instructions

    Only the manufacturer or an expert for explosion protection are authori- zed to modify the device. • Before re-using a TZIDC-110 positioner that has already been used in WARNING another installation place always reset the device to the factory setting.

  • Page 8: Electrical Safety

    All cable shields must be kept as short as possible and have to be connected to protective ground on both sides (use the grounding screw in the TZIDC-110 connection compartment on the device side). • Keep the case closed. When the case is open, the positioning action may be affected through electromagnetic interference.

  • Page 9: Explosion Protection

    1.5 Qualified personnel Only those persons familiar with the installation, commissioning, operation and mainte- nance of the TZIDC-110 positioner or similar instruments who have the required qualifi- cation and have read and understood the operating instructions are authorized to work on the TZIDC-110 positioner.

  • Page 10: Manufacturer's Information

    18-0.23 EN. 2.2 CE compliance information We declare that we are the manufacturer of the TZIDC-110 positioner and that the pro- duct conforms with the EMC Directive 89/336/CEE as of May 1989 and meets the requirements of the following standards: •...

  • Page 11: Installing And Commissioning

    120° for moun- ting to rotary actua- TZID-C tors. The minimum angle is always 25°. Operating range for linear actuators -30° Operating range for rotary actuators -60° Fig. 3 Positioner ranges 41/18-77 EN Electro-pneumatic positioner TZIDC-110...

  • Page 12: Operating Conditions At The Installation Site

    3.1.2 Operating conditions at the installation site Before installing check to ensure that the specifications in terms of safety and control applicable to the TZIDC-110 positioner will not be exceeded at the installation site of the actuator or final control element.
  • Page 13 • Slip the plain washer (8) onto the screw (7), insert the screw into the lever and counter with the nut (9). Fig. 6 Assembling the lever 41/18-77 EN Electro-pneumatic positioner TZIDC-110...
  • Page 14 • Hold the preassembled TZIDC-110 with the angle bracket (5) still loose in such a way against the actuator that the follower pin on the lever introduces into the follower guide, in order to determine the bore holes of the TZIDC-110 to be used for the angle bracket.
  • Page 15 (5). Hand-tighten the nuts evenly. Fig. 9 Mounting to columnar yoke Adjust the height of the TZIDC-110 positioner at the cast iron yoke or the columnar yoke until the lever is horizontal (at visual check) at half valve stroke. IMPORTANT Check the unit for proper mounting after having made the pneumatic and electrical connection (see chapter "Commissioning"...
  • Page 16 Minimum angle: 25° After mounting, check whether the positioner operates within the sensor range. Check the unit for proper mounting after having made the pneumatic and IMPORTANT electrical connection (see chapter "Commissioning" on page 25). Electro-pneumatic positioner TZIDC-110 41/18-77 EN...

  • Page 17: Mounting The Positioner To Rotary Actuators

    (2.1), four spring washers (2.2), and four plain washers (2.3) for fastening the bracket to the actuator Fig. 11 Mounting kit for rotary actuators Tools required: Wrench 10 mm /13 mm Allen key 3 mm 41/18-77 EN Electro-pneumatic positioner TZIDC-110...
  • Page 18 Fig. 12 Mounting the adapter feedback shaft with the flat. 2. Attach the mounting bracket (1) to the positioner M6 screws Fig. 13 Attaching the mounting bracket to the positioner Electro-pneumatic positioner TZIDC-110 41/18-77 EN...
  • Page 19 After mounting, check whether the actuator’s operating range is in accordance with the positioner’s sensor range. IMPORTANT Check the unit for proper mounting after having made the pneumatic and electrical connection (see chapter "Commissioning" on page 25). 41/18-77 EN Electro-pneumatic positioner TZIDC-110...

  • Page 20: Pneumatic Connection

    We recommend pipes with the dimension 6 x 1 mm for the pneumatic piping. The amount of supply pressure has to be matched to the working pressure necessary for the actuation. The positioner's operating range is between 1.4 and 6 bar. Electro-pneumatic positioner TZIDC-110 41/18-77 EN...

  • Page 21: Mounting The Splash Guard Cap

    Screw the splash guard cap delivered with your positioner into the appropriate hole in the bottom plate of the case, as seen in the illustration below. Do not use a screw driver for this purpose! Fig. 16 Mounting the splash guard cap 41/18-77 EN Electro-pneumatic positioner TZIDC-110...

  • Page 22: Electrical Connection

    When connecting a power source for test purposes without establishing a bus communication (e.g. when executing the Autoadjust function), a supply voltage between 9.0 V DC and a maximum of 32 V DC can be applied. Electro-pneumatic positioner TZIDC-110 41/18-77 EN...

  • Page 23: Overview

    (use the grounding screw in the TZIDC-110 connection compartment on the device side). • Keep the case closed. Otherwise, the positioning action may be affec- ted through EMI, resulting in a permanent positioning error, especially when the Autoadjust function is performed with the case open.
  • Page 24 24V, max. 2A Proximity switches Supply 5…11VDC Signal L < 1mA, H > 2 mA Fieldbus, bus powered 9…32V Keep cable shields as short as possible and connect to ground on both sides Fig. 19 Wiring diagram Electro-pneumatic positioner TZIDC-110 41/18-77 EN...

  • Page 25: Commissioning

    4. Return to the remote level. Press and hold MODE ENTER Wait until the countdown has run down from 3 to 0, then release MODE ENTER ° is displayed. conf 41/18-77 EN Electro-pneumatic positioner TZIDC-110...
  • Page 26 Re-adjust if required (see chapter 3.1.3 or chapter 3.1.4 for details) and then start stan- dard Autoadjustment again. The zero position is automatically determined and saved by the standard autoadjustment function: turning counter-clockwise (CTCLOCKW) for linear and clockwise (CLOCKW) for rotary actuators. Electro-pneumatic positioner TZIDC-110 41/18-77 EN...

  • Page 27: Setting The Bus Address

    3 to 0. Release ENTER • Return from the operating level to the remote level: Press and hold MODE simultaneously until the countdown has run down from 3.0. Release ENTER MODE ENTER 41/18-77 EN Electro-pneumatic positioner TZIDC-110...

  • Page 28: Requesting Information

    Manual adjustment* within the opera- ting range. Press to adjust.** conf conf ° ° Manual adjustment* within the sensor range. Press to adjust.** conf conf *) Positioning not active **) For quick motion: Press together. Electro-pneumatic positioner TZIDC-110 41/18-77 EN...

  • Page 29: Parameter Setting Example

    In addition 2 x briefly press ° is displayed. conf Release MODE ENTER ° is displayed. conf 4. Select parameter 3.2 "Zero position”: Press and hold MODE In addition, 2 x briefly press ° is displayed. conf Release MODE 41/18-77 EN Electro-pneumatic positioner TZIDC-110...

  • Page 30: Functional Test / Maintenance

    IMPORTANT The TZIDC-110 positioner is virtually maintenance free. To ensure error-free and maintenance-free operation always supply the positioner with instrument air exempt from oil, water and dust according to DIN/ISO 8573-1 (purity and oil content acc.

  • Page 31: Functional Test Of The Shutdown Module

    ("Off1" or "Off2") and check that the actuator is depres- surized properly. Off1 Off2 Fig. 20 Slide switch (service switch) of the shutdown module 3. Set the slide switch to the "On" position in the middle again. 4. Replace the cover. 41/18-77 EN Electro-pneumatic positioner TZIDC-110...

  • Page 32: Technical Data

    /h = 6.0 scfm (Booster, for increasing air capacity, on request) Output function for single or double acting actuators, air is vented from actuator or actuator is blocked in case of an electrical power failure Electro-pneumatic positioner TZIDC-110 41/18-77 EN...
  • Page 33 < 0.5 % Tolerance band 0.3...10 %, adjustable Dead band 0.1...10 %, adjustable Resolution (A/D conversion) > 16,000 steps Sample rate 20 msec Influence of ambient temperature < 0.5 % for every 10 °C change in temperature 41/18-77 EN Electro-pneumatic positioner TZIDC-110...
  • Page 34 2 threads 1/2-14 NPT or M20x1.5 (1 with cable gland and 1 with pipe plug) Pneumatic connections Threads G 1/4 or 1/4-18 NPT Weight 1.7 kg Mounting orientation any orientation allowed Dimensions see dimensional drawings in data sheet 10/18-0.23 EN Electro-pneumatic positioner TZIDC-110 41/18-77 EN...
  • Page 35 Ui = 24 V Current Ii = 380 mA Ii = 360 mA Ii = 250 mA Power Pi = 5.32 W Pi = 2.52 W Pi = 1.2 W Characteristic line rectangular trapezoidal linear 41/18-77 EN Electro-pneumatic positioner TZIDC-110...

  • Page 36: Options

    > Lim. 2 SJ2-SN (NC) SJ2-S1N (NO) When using proximity switch type SJ2-S1N (NO) the TZIDC-110 positioner may be exposed to an ambient temperature of -25 °C ... +85 °C, only. NOTICE 1. The ’digital position feedback’ option is directly actuated by the rotating shaft of the positioner and can only be used together with the (optional) mechanical position indicator.
  • Page 37 Indicator disk in enclosure cover, linked with positioner feedback shaft 1. The ’digital position feedback’ option is directly actuated by the rotating shaft of the positioner and can only be used together with the (optional) mechanical position indicator. 41/18-77 EN Electro-pneumatic positioner TZIDC-110...

  • Page 38: Certificates

    Certificates Electro-pneumatic positioner TZIDC-110 41/18-77 EN...
  • Page 39 41/18-77 EN Electro-pneumatic positioner TZIDC-110...
  • Page 40 Electro-pneumatic positioner TZIDC-110 41/18-77 EN...
  • Page 41 41/18-77 EN Electro-pneumatic positioner TZIDC-110...
  • Page 42 Electro-pneumatic positioner TZIDC-110 41/18-77 EN...
  • Page 43 41/18-77 EN Electro-pneumatic positioner TZIDC-110...
  • Page 44 Electro-pneumatic positioner TZIDC-110 41/18-77 EN...
  • Page 45 Certificate No.: IECEx TUN 04.0015X Issue No.: Status: Current Date of Issue: 2004-07-29 Page Applicant: ABB Automation Products GmbH Schillerstraße 72 32425 Minden Germany Electrical Apparatus: Positioner type TZIDC-xxx Optional accessory: Type of Protection: Intrinsic safety; Type of protection "n"...
  • Page 46 Conformity Certificate No.: IECEx 04.0015X Date of Issue: 2004-07-29 Issue No.: Page Manufacturer: ABB Automation Products GmbH Schillerstraße 72 32425 Minden Germany Manufacturing location(s): Automation Products GmbH Schillerstraße 72 32425 Minden Germany This certificate is issued as verification that a sample(s), representative of production, was assessed and tested and found to comply with the IEC Standard list below and that the manufacture’rs quality system, relating to the Ex products...
  • Page 47 The Positioner type TZIDC resp. TZIDC-200 transfers the reference value by means of an impressed signal current of 4…20 mA. The Positioner type TZIDC-110, TZIDC-210, TZIDC-120 resp. TZIDC-220 transfers the reference value via a field bus signal. An integrated distance sensor measures the current position of the valve drive. An integrated current/pressure transformer (I/P) is used for the pneumatic auxiliary power.
  • Page 48 IECEx Certificate of Conformity Certificate No.: IECEx 04.0015X Date of Issue: 2004-07-29 Issue No.: Page Additional information: Electro-pneumatic positioner TZIDC-110 41/18-77 EN...
  • Page 49 The effective internal inductance is negligibly small. The intrinsically safe circuits themselves are safe galvanically separated up to a voltage of 60 V. The “Local interface for communication (LKS)” is connected with the signal circuit. 41/18-77 EN Electro-pneumatic positioner TZIDC-110...
  • Page 50 D-30519 Hannover Annexe to IECEx TUN 04.0015X TÜV NORD CERT Page 2 of 3 Electrical data for type TZIDC-110, TZIDC-210, TZIDC-120 resp. TZIDC-220 with marking Ex ia IIC T6 Input circuit in type of protection “Intrinsic Safety” Ex ia IIC resp. Ex ib IIC (terminals +11, -12 resp.
  • Page 51 Annexe to IECEx TUN 04.0015X TÜV NORD CERT Page 3 of 3 Electrical data for type TZIDC, TZIDC-110 resp. TZIDC-120 with marking Ex nA II T6 Type TZIDC resp. TZIDC-200 Signal circuit U = 8.7 VDC; 4...20 mA, max. 21.5 mA...
  • Page 52 Electro-pneumatic positioner TZIDC-110 41/18-77 EN...
  • Page 53 41/18-77 EN Electro-pneumatic positioner TZIDC-110...
  • Page 54 Electro-pneumatic positioner TZIDC-110 41/18-77 EN...
  • Page 55 41/18-77 EN Electro-pneumatic positioner TZIDC-110...

  • Page 56: Appendix A: Configuration Overview

    Electro-pneumatic positioner TZIDC-110 41/18-77 EN...
  • Page 57 41/18-77 EN Electro-pneumatic positioner TZIDC-110...
  • Page 58 Electro-pneumatic positioner TZIDC-110 41/18-77 EN...
  • Page 59 ABB has Sales & Customer Support The Company’s policy is one of continuous product expertise in over 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com Printed in the Fed. Rep. of Germany (04.05) ©...

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