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www.freeservicemanuals.info
DVD + VCR Combi
Service
Service
Service
Service Manual
Contents
Chapter
Sec. 1:
Technical Specifications
Schematic Diagrams and CBA's
Exploded Views
Mechanical and Electrical Parts Lists
Sec. 2: Standard Maintenance
Mechanism Alignment Procedures
Disassembly / Assembly of Mechanism
Deck Exploded Views
c Copyright 2004 Philips Consumer Electronics B.V. Eindhove, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.
Published by FU 0420 Service AVE
Version 1.0
Survey of versions:
/00
/05
/02
Printed in The Netherlands
DVP620VR
PAL I
PAL B/G
PAL B/G,L,L' & SECAM B/G,L,L'
Subject to modification
/00/05/02
CLASS 1 LASER PRODUCT
KLASSE 1 LASER PRODUKT
KLASS 1 LASER APPARAT
CLASSE 1 PRODUIT LASER
GB
3139 785 30560

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Summary of Contents for Philips DVP620VR/00

  • Page 1 CLASS 1 LASER PRODUCT KLASSE 1 LASER PRODUKT KLASS 1 LASER APPARAT c Copyright 2004 Philips Consumer Electronics B.V. Eindhove, The Netherlands CLASSE 1 PRODUIT LASER All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
  • Page 2 www.freeservicemanuals.info MAIN SECTION DIGITAL VIDEO DISC PLAYER & VIDEO CASSETTE RECORDER Sec. 1: Main Section I Adjustment Procedures I Schematic Diagrams and CBA’s I Exploded Views I Mechanical and Electrical Parts List TABLE OF CONTENTS LASER BEAM SAFETY PRECAUTIONS ........... . . 1-1-1 IMPORTANT SAFETY PRECAUTIONS .
  • Page 3 www.freeservicemanuals.info LASER BEAM SAFETY PRECAUTIONS This DVD player uses a pickup that emits a laser beam. Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30cm away from the pickup lens when the diode is turned on.
  • Page 4 www.freeservicemanuals.info IMPORTANT SAFETY PRECAUTIONS Product Safety Notice J. Use care that foreign objects (screws, solder drop- lets, etc.) do not remain inside the set. Some electrical and mechanical parts have special K. Crimp type wire connector safety-related characteristics which are often not evi- The power transformer uses crimp type connectors dent from visual inspection, nor can the protection they which connect the power cord and the primary side...
  • Page 5 www.freeservicemanuals.info Safety Check after Servicing Examine the area surrounding the repaired location for Chassis or Secondary Conductor damage or deterioration. Observe that screws, parts, and wires have been returned to their original posi- tions. Afterwards, do the following tests and confirm Primary Circuit Terminals the specified values to verify compliance with safety standards.
  • Page 6 www.freeservicemanuals.info STANDARD NOTES FOR SERVICING Circuit Board Indications Pb (Lead) Free Solder When soldering, be sure to use the Pb free solder. a. The output pin of the 3 pin Regulator ICs is indi- cated as shown. How to Remove / Install Flat Pack-IC Top View Bottom View 1.
  • Page 7 www.freeservicemanuals.info 3. The flat pack-IC on the CBA is affixed with glue, so With Soldering Iron: be careful not to break or damage the foil of each (1) Using desoldering braid, remove the solder from all pin or the solder lands under the IC when removing pins of the flat pack-IC.
  • Page 8 www.freeservicemanuals.info (4) Bottom of the flat pack-IC is fixed with glue to the 2. Installation CBA; when removing entire flat pack-IC, first apply (1) Using desoldering braid, remove the solder from soldering iron to center of the flat pack-IC and heat the foil of each pin of the flat pack-IC on the CBA so up.
  • Page 9 www.freeservicemanuals.info Instructions for Handling Semi-conductors Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electro- static charge during unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1MΩ) that is prop- erly grounded to remove any static electricity that may be charged on the body.
  • Page 10 www.freeservicemanuals.info FUNCTION INDICATOR SYMBOLS Note: If a mechanical malfunction occurs, the power is turned off. When the power comes on again after that by pressing [STANDBY-ON] button, an error message is displayed on the TV screen for 5 seconds. MODE INDICATOR ACTIVE When reel or capstan mechanism is not “EJECT R”...
  • Page 11 www.freeservicemanuals.info PREPARATION FOR SERVICING How to Enter the Service Mode About Optical Sensors Caution: An optical sensor system is used for the Tape Start and End Sensors on this equipment. Carefully read and follow the instructions below. Otherwise the unit may operate erratically.
  • Page 12 www.freeservicemanuals.info OPERATING CONTROLS AND FUNCTIONS 1-6-1 H9720IB...
  • Page 13 www.freeservicemanuals.info 1-6-2 H9720IB...
  • Page 14 www.freeservicemanuals.info SIGNAL NAME ABBREVIATIONS Signal Name Function Signal Name Function C-CONT Capstan Motor Control Signal FIP Drive Power Supply Capstan Motor FWD/REV Control C-F/R Control SCART 1 8Pin Level by Signal (FWD=”L”/REV=”H”) 8POUT-1 using 8POUT-1 and 8POUT-2 Capstan Motor Rotation Detection C-FG Control SCART 1 8Pin Level by Pulse...
  • Page 15 www.freeservicemanuals.info Signal Name Function Signal Name Function DVD-OPEN/ LINE- MUTE Audio Mute Control Signal DVD Open/Close at High CLOSE LM-FWD/REV Loading Motor Control Signal DVD-P- +12V at DVD Power-On Signal ON+12V MOD-A Modulator Audio Output Signal DVD-P- +3.3V at DVD Power-On Signal MOD-V Modulator Video Output Signal ON+3.3V...
  • Page 16 www.freeservicemanuals.info Signal Name Function T-REEL Take Up Reel Rotation Signal TIMER+5V +5V at Timer Special Playback = “H” in SECAM TRICK-H Mode TU-AUDIO Tuner Audio Input Signal TU-VIDEO Tuner Video Input Signal V(L) Video L Head V(R) Video R Head V-COM Video Head Common V-ENV...
  • Page 17 www.freeservicemanuals.info CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart REMOVAL This flowchart indicates the disassembly steps to gain REMOVE/*UNHOOK/ LOC. PART Fig. access to item(s) to be serviced. When reassembling, UNLOCK/RELEASE/ Note follow the steps in reverse order. Bend, route, and UNPLUG/DESOLDER dress the cables as they were originally.
  • Page 18 www.freeservicemanuals.info Reference Notes CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile. Be careful not to break them. (S-1) (S-1) 1-1. Release three Locking Tabs (L-1). [1] Top Case 1-2. Release three Locking Tabs (L-2), then remove the Front Assembly. CAUTION 2: Electrostatic breakdown of the laser (S-1) diode in the optical system block may occur as a...
  • Page 19 www.freeservicemanuals.info CN401 (S-3) CN601 (S-9) (S-8) (S-3) (S-8) [4] DVD Mecha (S-9) Assembly (S-3) (S-4) [5] Partition Plate (S-8) (S-10) (S-5) (S-6) CN501 (S-10) [9] VCR Chassis Unit [7] Loader Holder [6] Power Supply CBA (L-3) Fig. D5 Fig. D3 (S-7) (S-7) [8] DVD Main...
  • Page 20 www.freeservicemanuals.info Cylinder Assembly FE Head ACE Head Assembly [10] Deck Assembly SW507 Lead with blue stripe Lead with blue stripe LD-SW Desolder [14] Jack-A CBA (S-11) (S-13) [13] Main CBA [10] Deck Assembly [12] Power SW CBA Cam Gear [13] Main CBA Desolder (S-11) Hole...
  • Page 21 www.freeservicemanuals.info HOW TO EJECT MANUALLY 1. Remove the Top Case. 2. Rotate the roulette in the direction of the arrow as shown below. 3. Pull the tray slowly with a hand. View for A Rotate this roulette in the direction of the arrow DVD Mecha 1-8-5 H9720DC...
  • Page 22 www.freeservicemanuals.info ELECTRICAL ADJUSTMENT INSTRUCTIONS General Note: "CBA" is an abbreviation for "Circuit Board Assembly." NOTE: Figure 1 1.Electrical adjustments are required after replacing circuit components and certain mechanical parts. It is important to do these adjustments only after all repairs and replacements have been com- EXT.
  • Page 23 www.freeservicemanuals.info FIRMWARE RENEWAL MODE 1. Turn the power on and remove the disc on the tray. 5. After programming is finished, the tray opens auto- 2. To put the DVD player into version up mode, press matically. Fig. e appears on the screen and the [9], [8], [7], [6], and [SEARCH MODE] buttons on checksum in (*3) of Fig.
  • Page 24 www.freeservicemanuals.info BLOCK DIAGRAMS <VCR SECTION> Servo/System Control Block Diagram H9720BLS 1-11-1...
  • Page 25 www.freeservicemanuals.info Video Block Diagram H9720BLV 1-11-2...
  • Page 26 www.freeservicemanuals.info Audio Block Diagram H9720BLA 1-11-3...
  • Page 27 www.freeservicemanuals.info Hi-Fi Audio Block Diagram H9720BLH 1-11-4...
  • Page 28 www.freeservicemanuals.info Power Supply Block Diagram H9720BLP 1-11-5...
  • Page 29 www.freeservicemanuals.info BLOCK DIAGRAMS <DVD SECTION> DVD System Control / Servo Block Diagram H9720BLSD 1-11-6...
  • Page 30 www.freeservicemanuals.info Digital Signal Process Block Diagram H9720BLD 1-11-7...
  • Page 31 www.freeservicemanuals.info DVD Video / Audio Block Diagram H9720BLVD 1-11-8...
  • Page 32 www.freeservicemanuals.info SCHEMATIC DIAGRAMS / CBA'S AND TEST POINTS Standard Notes Notes: WARNING 1. Do not use the part number shown on these draw- ings for ordering. The correct part number is Many electrical and mechanical parts in this chassis shown in the parts list, and may be slightly different have special characteristics.
  • Page 33 www.freeservicemanuals.info Main 1/10 Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position Ref No. Position CONNECTORS CAPACITORS RESISTORS C505 CN501 R552 C506 CN502 R555 C507 CN504 R558 C508 DIODES R560 C509 D510 R565 C510 D511 R567 C511 D512 R568 C512 D555...
  • Page 34 Voltage indications for PLAY, REC and DVD modes Voltage 0.00 ~ 0.51V REC/OTR -------------- on the Schematic Diagrams are as shown below: MODEL MARK 0.51 ~ 0.92V POWER STOP/EJECT DVP620VR/00 OUTPUT-SELECT PLAY MODE 0.92 ~ 1.27V PLAY DVP620VR/05 REC MODE 1.27 ~ 1.61V ---------------- (2.5) DVD MODE <...
  • Page 35 SACD “ “ = SMD Voltage indications for PLAY, REC and DVD modes PSCAN REPEAT MODEL MARK on the Schematic Diagrams are as shown below: DVP620VR/00 PLAY MODE DVP620VR/05 REC MODE (2.5) DVD MODE DVP620VR/02 < > THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE PLAY,REC &...
  • Page 36 www.freeservicemanuals.info MAIN 2/10 Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position CAPACITORS RESISTORS C502 R525 C612 R526 C614 R527 C615 R528 C616 R529 C703 R530 C706 R531 C709 R532 C711 R533 C712 R601 C714 R602 C715 R603 C716 R604 CONNECTORS...
  • Page 37 www.freeservicemanuals.info MAIN 3/10 Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position Ref No. Position Ref No. Position CAPACITORS CAPACITORS TRANSISTORS RESISTORS C251 C348 Q404 R402 C252 C349 Q405 R404 C253 C350 Q406 R405 C254 C402 Q775 R406 C301 C403 Q776...
  • Page 38 “ “ = SMD Voltage indications for PLAY, REC and DVD modes Models and Marks on the Schematic Diagrams are as shown below: MODEL MARK PLAY MODE DVP620VR/00 REC MODE (2.5) DVD MODE DVP620VR/05 < > THE SAME VOLTAGE FOR...
  • Page 39 www.freeservicemanuals.info Main 4/10 Schematic Diagram < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: PLAY MODE REC MODE (2.5) DVD MODE < > THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE PLAY,REC &...
  • Page 40 www.freeservicemanuals.info Main 5/10 Schematic Diagram < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: PLAY MODE REC MODE (2.5) DVD MODE < > THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE PLAY,REC &...
  • Page 41 “ “ = SMD Voltage indications for PLAY, REC and DVD modes Models and Marks on the Schematic Diagrams are as shown below: MODEL MARK PLAY MODE DVP620VR/00 REC MODE (2.5) DVP620VR/05 DVD MODE < > THE SAME VOLTAGE FOR...
  • Page 42 www.freeservicemanuals.info MAIN 6/10 Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position CAPACITORS COILS C104 AH-2 L121 AG-3 C107 AH-3 L122 AG-3 C109 AG-4 TRANSISTORS C112 AH-4 Q104 AH-2 C113 AH-4 Q105 AE-3 C114 AG-1 Q107 AE-4 C116 AH-4 Q108 AE-4...
  • Page 43 www.freeservicemanuals.info MAIN 7/10 Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position CAPACITORS RESISTORS C056 AM-4 R051 AL-4 C057 AM-3 R052 AL-4 C058 AM-3 R053 AL-4 C059 AM-2 R054 AN-4 C060 AM-3 R055 AM-4 C062 AM-3 R056 AM-3 C063 AM-3 R058...
  • Page 44 www.freeservicemanuals.info Main 7/10 & DVD Open/Close Schematic Diagrams < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: PLAY MODE REC MODE (2.5) DVD MODE < >...
  • Page 45 www.freeservicemanuals.info Main 8/10 Schematic Diagram < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: PLAY MODE REC MODE (2.5) DVD MODE < > THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE PLAY,REC &...
  • Page 46 Main 9/10 Schematic Diagram ( C ) < VCR Section > Comparison Chart of Models and Marks MODEL MARK DVP620VR/00 “ “ = SMD Voltage indications for PLAY, REC and DVD modes DVP620VR/05 on the Schematic Diagrams are as shown below:...
  • Page 47 www.freeservicemanuals.info Main 10/10 Schematic Diagram < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: PLAY MODE REC MODE (2.5) DVD MODE < > THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE PLAY,REC &...
  • Page 48 www.freeservicemanuals.info Main CBA & Sensor CBA Top View Sensor CBA Top View BHF300F01011A TP751 TP301 BHF300F01011B V-OUT C-PB VR501 SW-P TP504 RF-SW TP501 S-INH TP503 1-12-27 1-12-28 BH9700F01014A...
  • Page 49 www.freeservicemanuals.info Main CBA Bottom View PIN 6 OF IC1403 PIN 19 OF CN1601 PIN 16 OF CN1601 PIN 14 OF CN1601 PIN 10 OF CN1601 PIN 1 OF CN1601 1-12-29 1-12-30 BH9700F01014A...
  • Page 50 www.freeservicemanuals.info Main CBA Parts Location Guide Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position CAPACITORS CAPACITORS CAPACITORS CAPACITORS...
  • Page 51 www.freeservicemanuals.info Power SW CBA Top View Power SW CBA Bottom View BH9700F01014B DVD Open/Close DVD Open /Close CBA Top View CBA Bottom View BH9700F01014C 1-12-34 1-12-33...
  • Page 52 For continued protection against fire hazard, Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. DVP620VR/00 replace only with the same type fuse. If Main Fuse (F1001) is blown, check to see that all components in the power supply...
  • Page 53 www.freeservicemanuals.info Power Supply CBA Top View Power Supply CBA Bottom View BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER CAUTION ! CAUTION ! SUPPLY CIRCUIT , AN ISOLATION TRANSFORMER MUST BE USED. For continued protection against fire hazard, Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.
  • Page 54 www.freeservicemanuals.info Jack-A Schematic Diagram JACK-A CBA JACK-A Schematic Diagram Parts Location Guide Parts Location Guide Ref No. Position Ref No. Position CAPACITORS CAPACITORS C101 C101 C102 C102 C103 C103 C105 C105 C106 C106 C108 C108 C110 C110 C111 C111 C119 C119 CONNECTOR CONNECTOR...
  • Page 55 Models and Marks AFV Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position MODEL MARK CAPACITORS CONNECTOR DVP620VR/00 DVP620VR/05 DIODE DVP620VR/02 COILS RESISTORS CRYSTAL OSCILLATOR H9720SCAFV AFV CBA Top View AFV CBA Bottom View AFV CBA Parts Location Guide Ref No.
  • Page 56 www.freeservicemanuals.info DVD Main 1/3 Schematic Diagram < DVD Section > Voltage indications for PLAY and STOP modes “ “ = SMD on the Schematic Diagrams are as shown below: PLAY MODE STOP MODE (2.5) THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE BOTH PLAY &...
  • Page 57 www.freeservicemanuals.info DVD Main 2/3 Schematic Diagram < DVD Section > “ “ = SMD Voltage indications for PLAY and STOP modes on the Schematic Diagrams are as shown below: PLAY MODE STOP MODE (2.5) THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE BOTH PLAY &...
  • Page 58 www.freeservicemanuals.info IC101 VOLTAGE CHART PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- -----...
  • Page 59 www.freeservicemanuals.info DVD Main 3/3 Schematic Diagram < DVD Section > Voltage indications for PLAY and STOP modes “ “ = SMD on the Schematic Diagrams are as shown below: PLAY MODE STOP MODE (2.5) THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE BOTH PLAY &...
  • Page 60 www.freeservicemanuals.info WAVEFORMS NOTE: Input VCR: COLOR BAR SIGNAL (WF1~WF3) DVD: POWER ON (STOP) MODE (WF4~WF6) CD: 1kHz PLAY (WF7~WF9) TP301 UPPER TP504 Pin 1 of CN1601 Pin 14 of CN1601 LOWER C-PB 10mV x 10 RF-SW 0.5V x 10 VIDEO-Y VIDEO-Y 0.2V 0.2V...
  • Page 61 www.freeservicemanuals.info WIRING DIAGRAM < VCR SECTION > 1-14-1 H9720WI...
  • Page 62 www.freeservicemanuals.info WIRING DIAGRAM < DVD SECTION > 1-14-2 H9720WID...
  • Page 63 www.freeservicemanuals.info SYSTEM CONTROL TIMING CHARTS Mode SW : LD-SW LD-SW Position detection A/D Input voltage Limit Symbol (Calculated voltage) 3.76V~4.50V (4.12V) 4.51V~5.00V (5.00V) 0.00V~0.25V (0.00V) 1.06V~1.50V (1.21V) 0.66V~1.05V (0.91V) 1.99V~2.60V (2.17V) 1.51V~1.98V (1.80V) 3.20V~3.75V (3.40V) 0.26V~0.65V (0.44V) 4.51V~5.00V (5.00V) 2.61V~3.19V (2.97V) Note : Note:...
  • Page 64 www.freeservicemanuals.info Still/Slow Control Frame Advance Timing Chart 1) SP Mode 18 RF-SW The first rise of RF-SW after a rise in F-AD signal F-AD (Internal Signal) "H" "H" "Z" C-DRIVE "L" "L" Stop detection (T2) Acceleration Detection (T1) Slow Tracking Value PB CTL Reversal Limit Value 20ms...
  • Page 65 www.freeservicemanuals.info 2) LP/SLP Mode 18 RF-SW The first rise of RF-SW after a rise in F-AD signal F-AD (Internal Signal) "H" "H" "Z" C-DRIVE "L" "L" Stop detection (T2) Acceleration Detection (T1) Slow Tracking Value PB CTL Reversal Limit Value 20ms 78 C-F/R 16 H-A-SW...
  • Page 66 www.freeservicemanuals.info EJECT ST-S/ END-S "OFF" CASS.LOAD LD-FWD 0.2s LD-REV 0.7s LD-FWD 0.4s LD-FWD 0.5s LD-REV STOP(A) PLAY LD-FWD PLAY LD-FWD LD-REV 0.2s LD-FWD PLAY PLAY PAUSE (SLOW) LD-FWD STILL(SLOW) PLAY LD-REV 0.2s LD-FWD PLAY STOP /EJECT LD-REV STOP(A) 1-15-4 H9720TI...
  • Page 67 www.freeservicemanuals.info STOP(A) STOP LD-REV 0.2s LD-FWD STOP /EJECT LD-FWD 2.5s LD-FWD 0.5s LD-REV STOP(A) LD-REV 0.2s LD-FWD STOP /EJECT LD-FWD 2.5s LD-FWD 0.5s LD-REV STOP(A) LD-FWD PAUSE LD-FWD 2.5s Short REV LD-REV 0.2s LD-FWD REC PAUSE REC or PAUSE STOP /EJECT LD-FWD 1.0s...
  • Page 68 Function Name Level Comparison Chart of Models and Marks OUT Hi-Fi-H- HiFi Audio Head Switching Pulse Model Mark Not Used DVP620VR/00 OUT DVD- DVD Power Control DVP620VR/05 POWER Signal DVP620VR/02 Not Used POWER- “POWER” LED IC501( SERVO / SYSTEM CONTROL IC ) Signal Output “H”...
  • Page 69 www.freeservicemanuals.info Signal Active Signal Active Mark Function Mark Function Name Level Name Level IN FSC-IN 4.43MHz Clock OUT IIC-BUS- IIC BUS Control [4.43MHz] Input Clock OSDVss OSDVss IIC-BUS- IIC BUS Control Data IN OSD-V-IN OSD Video Signal Input Not Used Not Used Not Used DVD-...
  • Page 70 www.freeservicemanuals.info Signal Active IC612 ( FIP DRIVER ) Mark Function Name Level Signal AMPVcc AMPVcc Name Function Name A/D Converter FP-CLK Clock Input Power Input/ AVcc Standard FP-STB Serial Interface Strobe Voltage Input IF AGC Not Used IN AGC Comparator Signal Not Used Notes: Abbreviation for Active Level:...
  • Page 71 www.freeservicemanuals.info LEAD IDENTIFICATIONS PQ070XZ5MZP MID-32A22F 2SA1175(F,H,J) 2SA1015-GR(TPE2) PT204-6B-12 2SC2785(F,H,J) 2SA1020(Y) BA1F4M-T 2SC1815-BL(TPE2) 1: Vin BN1F4M-T 2SC1815-GR(TPE2) 2: Vc BN1L4M-T 2SC1815-Y(TPE2) 3: Vo KRA103M 2SC2120-Y(TPE2) 4: Vadj KRA104M 2SC3266-Y(TPE2) 5: GND KRC103M KTA1281(Y) 1 2 3 KTA1266(GR) KTC3203(Y) KTA1267(GR,Y) KTC3205(Y) KTC3199(BL,GR,Y) KIA339F EL LM339DT FA1F4M-T1B...
  • Page 72 www.freeservicemanuals.info 1-18-1 ELECTRICAL PARTS LIST MISCELLANEOUS SW601 4822 276 14127 SKQSAF001A (ALTERNATIVE) 9965 000 23968 DVD MAIN CBA UNIT SW601 9965 000 19590 TC-1104(H=9.5) (ALTERNATIVE) 9965 000 23970 MCV CBA UNIT SW602 4822 276 13954 KSM0614B 9965 000 24012 MCV CBA UNIT SW602 4822 276 14127 SKQSAF001A (ALTERNATIVE)
  • Page 73 www.freeservicemanuals.info 1-18-2 ELECTRICAL PARTS LIST CAPACITORS C130 9965 000 19560 ELCAP. 4.7UF/50V M H7 /00/05 C518 9965 000 15300 ELCAP 22UF/6.3V M H7 C131 9965 000 19560 ELCAP. 4.7UF/50V M H7 /00/05 C521 9965 000 15300 ELCAP 22UF/6.3V M H7 C132 9965 000 19560 ELCAP.
  • Page 74 www.freeservicemanuals.info 1-18-3 ELECTRICAL PARTS LIST DIODE D057 4822 130 31933 1N5061 D1053 9965 000 23978 1N4005 (ALTERNATIVE) D057 9965 000 23978 1N4005 (ALTERNATIVE) D1054 4822 130 31933 1N5061 D101 9965 000 12178 DZ-11BSAT265 D1054 9965 000 23978 1N4005 (ALTERNATIVE) D101 9965 000 19571 MTZJT-7711A (ALTERNATIVE) D1057...
  • Page 75 www.freeservicemanuals.info 1-18-4 ELECTRICAL PARTS LIST COILS & FILTERS L501 4822 157 10649 100UH Q151 9965 000 19586 FA1F4M-T1B (ALTERNATIVE) L503 9965 000 08629 INDUCTOR 1.8UH-K-26T Q152 4822 130 10103 KTC3199Y (ALTERNATIVE) L701 4822 157 11511 15UH-K-26T /00/05 Q152 9965 000 10994 2SC3199-GR/KTC3199-GR L1251 9965 000 15331...
  • Page 76 www.freeservicemanuals.info 1-18-5 ELECTRICAL PARTS LIST TRANSISTORS Q509 4822 130 10103 KTC3199Y (ALTERNATIVE) Q1351 9965 000 19583 2SC2785(H) (ALTERNATIVE) Q509 9965 000 10994 2SC3199-GR/KTC3199-GR Q1351 9965 000 05643 2SC2785(F) (ALTERNATIVE) Q509 4822 130 11647 2SC2785J (ALTERNATIVE) Q1351 9965 000 09882 BN1L4M-T (ALTERNATIVE) Q509 9965 000 19583 2SC2785(H) (ALTERNATIVE)
  • Page 77 www.freeservicemanuals.info 1-18-6 ELECTRICAL PARTS LIST PSV CBA UNIT PSV CBA UNIT consists of POWER SUPPLY CBA, JUNCTION CBA and JACK C1106 9965 000 19656 ELCAP. 100UF/35V M (ALTERNATIVE) C1107 9965 000 19660 ELCAP. 220UF/6.3V M C2014 4822 126 14142 0.01UF 500V POWER SUPPLY CBA C2015 4822 124 42027...
  • Page 78 www.freeservicemanuals.info 1-18-7 ELECTRICAL PARTS LIST COILS & FILTERS JUNCTION CBA L013 9965 000 05702 CHOKE COIL 47UH-K (ALTERNATIVE) CN051A 9965 000 20932 CONNECTOR, 18P TUC-P18X-B1 L013 9965 000 23990 CHOKE COIL 47UH-K (ALTERNATIVE) L1001 4822 526 10685 BEAD CORE B16 RH 3.5X10X1.3 L1002 4822 526 10685 BEAD CORE B16 RH 3.5X10X1.3...
  • Page 79 www.freeservicemanuals.info EXPLODED VIEWS Cabinet 2L071 2L071 2L071 See Electrical Parts List 2L012 for parts with this mark. 2L021 2L021 2L071 Some Ref. Numbers are 2L021 not in sequence. L0-9 L0-9 Sensor CBA 2L082 2L020 Jack-A CBA 2L021 JW003 JW004 Sensor CBA DVD Main AFV CBA CBA Unit...
  • Page 80 Packing [ B, C ] [ A ] X20A X20B [ A ] [ B ] Tape Unit Some Ref. Numbers are not in sequence. Comparison Chart of Models and Marks Model Mark DVP620VR/00 DVP620VR/05 DVP620VR/02 1-19-3 H9720PEX...
  • Page 81 www.freeservicemanuals.info 1-20-1 MECHANICAL & ACCESSORY PARTS LIST ELECTRICAL PCBAS 9965 000 23968 DVD MAIN CBA UNIT 9965 000 23970 MCV CBA UNIT 9965 000 24012 MCV CBA UNIT 9965 000 24017 MCV CBA UNIT 9965 000 23969 PSV CBA UNIT /00/02 9965 000 24016 PSV CBA UNIT...
  • Page 82 www.freeservicemanuals.info DECK MECHANISM SECTION DIGITAL VIDEO DISC PLAYER & VIDEO CASSETTE RECORDER Sec. 2: Deck Mechanism Section I Standard Maintenance I Mechanism Alignment Procedures I Disassembly / Assembly of Mechanism I Deck Exploded Views I Deck Parts List TABLE OF CONTENTS STANDARD MAINTENANCE .
  • Page 83 www.freeservicemanuals.info STANDARD MAINTENANCE Service Schedule of Components This maintenance chart shows you the standard of replacement and cleaning time for each part. Because those may replace depending on environment and purpose for use, use the chart for reference. h: Hours : Cleaning I: Replace Deck...
  • Page 84 www.freeservicemanuals.info Cleaning Cleaning of ACE Head Clean the head with a cotton swab. Cleaning of Video Head Procedure Clean the head with a head cleaning stick or chamois 1.Remove the top cabinet. cloth. 2.Dip the cotton swab in 90% isopropyl alcohol and Procedure clean the ACE Head.
  • Page 85 www.freeservicemanuals.info SERVICE FIXTURE AND TOOLS J-1-1, J-1-2 Ref. No. Name Part No. Adjustment J-1-1 Alignment Tape 9965 000 14514 Head Adjustment of ACE Head J-1-2 Alignment Tape 9965 000 14516 Azimuth and X Value Adjustment of ACE Head / (2 Head model) Adjustment of Envelope Waveform 9965 000 14515 (4 Head model)
  • Page 86 www.freeservicemanuals.info MECHANICAL ALIGNMENT PROCEDURES Explanation of alignment for the tape to correctly run B. Method to place the Cassette Holder in the tape- starts on the next page. Refer to the information below loaded position without a cassette tape on this page if a tape gets stuck, for example, in the 1.
  • Page 87 www.freeservicemanuals.info 1. Tape Interchangeability Alignment Note: To do these alignment procedures, make sure that the Tracking Control Circuit is set to the preset position every time a tape is loaded or unloaded. (Refer to page 2-3-4, procedure 1-C, step 2.) Equipment required: Dual Trace Oscilloscope VHS Alignment Tape (9965 000 14515)
  • Page 88 www.freeservicemanuals.info 1-A. Preliminary/Final Checking and 4. If creasing or snaking is apparent, adjust the Tilt Alignment of Tape Path Adj. Screw of the ACE Head. (Fig. M6) Purpose: To make sure that the tape path is well stabilized. Azimuth Adj. Screw Symptom of Misalignment: If the tape path is unstable, the tape will be damaged.
  • Page 89 www.freeservicemanuals.info 5. To shift the CTL waveform, press CH UP or CH 5. When Guide Rollers [2] and [3] (Refer to Fig. M3) DOWN button on the remote control unit. Then are aligned properly, there is no envelope drop make sure that the maximum output position of PB either at the beginning or end of track as shown in ±...
  • Page 90 www.freeservicemanuals.info 1-D. Azimuth Alignment of Audio/Con- 2. When the tape has been curled up or bent, turn the trol/ Erase Head alignment screw to adjust the height of REV Post. (Refer to Fig. M11 and M13.) Purpose: To correct the Azimuth alignment so that the Audio/ Control/Erase Head meets tape tracks properly.
  • Page 91 www.freeservicemanuals.info DISASSEMBLY/ASSEMBLY PROCEDURES OF DECK MECHANISM Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to CABINET DISASSEMBLY INSTRUCTIONS.) All the following procedures, including those for adjustment and replacement of parts, should be done in Eject mode;...
  • Page 92 www.freeservicemanuals.info REMOVAL INSTALLATION STEP START- REMOVE/*UNHOOK/ /LOC. PART ADJUSTMENT Fig. No. UNLOCK/RELEASE/ CONDITION UNPLUG/DESOLDER [33] [26] BT Arm DM2H, DM14H *(P-5) Loading Arm (SP) (+)Refer to Alignment [34] [26] DM2H, DM14H Assembly Sec.Page 2-5-1 Loading Arm (TU) (+)Refer to Alignment [35] [34] DM2H, DM14H...
  • Page 93 www.freeservicemanuals.info Top View [44] [45] [49] [46] [14] [13] [11] [15] [38] [10] [12] [37] [36] [43] [32] [41] [31] [40] [42] Fig. DM1H Bottom View [19] [35] [34] [25] [23] [24] [26] [27] [22] [28] [20] [33] Fig. DM2H 2-4-3 U29PHSDA...
  • Page 94 www.freeservicemanuals.info (S-1) (S-1) (L-1) (L-3) (L-2) (S-1A) (P-1) Installation of [3] and [6] First, insert [6] diagonally in [3] as shown below. Then, install [6] in [3] while pushing (L-1) in a direction of arrow. After installing [6] in [3], confirm that pin A of [3] enters hole A of [6] properly.
  • Page 95 www.freeservicemanuals.info [11] (S-4A) (L-4) [49] (P-3) [13] [50] Removal of [11] [12] (L-12) 1) Remove screw (S-4A). 2) Unhook spring (P-2). [10] Release (L-4) while (P-2) holding [12] with a finger. Loosen a finger holding [12] and remove [11]. (S-2) Pin of [12] Pin of [10] Groove of [27]...
  • Page 96 www.freeservicemanuals.info Installation of [13] and [12] (S-5) [14] (S-6) [13] [15] Hook spring (P-3) up to [12] and [13], then install then to (P-3) the specified position so that [12] will be floated slightly while holding [12] and [13]. (Refer to Fig. A.) [12] Fig.
  • Page 97 www.freeservicemanuals.info (C-1) turn [22] (S-8) [20] (L-6) [21] [19] Cap Belt Pin on [22] Installation position of Cap Belt [20] Cap Belt [27] Position of pin on [22] Fig. DM12H [19] View for A Fig. DM11H 2-4-7 U29PHSDA...
  • Page 98 www.freeservicemanuals.info Installation of [26] [26] (C-3) Position of Mode Lever when installed Pin of [33] Pin of [37] (S-9) Pin of [36] (L-8) [23] (L-7) Bottom View [24] (C-5) [26] (C-4) (C-2) [28] [27] [25] [29] [30] Align [26] and [27] as shown. [27] First groove on [27] First tooth on [47]...
  • Page 99 www.freeservicemanuals.info [38] [36] [43] (P-6) turn [39] (L-10) turn [42] turn [47] [48] Slide [37] Fig. DM17H (C-7) [41] (C-6) [40] Fig. DM15H [45] [44] [46] (L-11) Slide Plate (S-11) Fig. DM16H 2-4-9 U29PHSDA...
  • Page 100 www.freeservicemanuals.info ALIGNMENT PROCEDURES OF MECHANISM The following procedures describe how to align the Alignment 1 individual gears and levers that make up the tape load- Loading Arm (SP) and (TU) Assembly ing/unloading mechanism. Since information about the state of the mechanism is provided to the System Install Loading Arm (SP) and (TU) Assembly so that Control Circuit only through the Mode Switch, it is their triangle marks point to each other as shown in...
  • Page 101 www.freeservicemanuals.info DECK EXPLODED VIEWS Deck Mechanism View 1 Mark Description Floil G-684G or Multemp MH-D (Blue grease) SLIDUS OIL #150 B494 L1467 L1191 B553 B411 B567 L1053 B410 L1051 Chassis Assembly Top View (Lubricating Point) L1322 B501 L1450 L1450 L1466 B121 B126 B492...
  • Page 102 www.freeservicemanuals.info Deck Mechanism View 2 Mark Description Floil G-684G or Multemp MH-D (Blue grease) B587 B521 B487 SLIDUS OIL #150 B416 B591 SANKOUL FG84M (Yellow grease) B590 B522 L1406 B148 B573 B499 B508 B574 B592 B585 B518 B558 B564 B557 B414 B572 B565...
  • Page 103 www.freeservicemanuals.info Deck Mechanism View 3 Mark Description Floil G-684G or Multemp MH-D (Blue grease) L1321 SLIDUS OIL #150 B347 L1321 B355 B354 B483 L1341 B425 B482 B562 B300 B563 B313 B529 B360 B359 B361 B555 B303 Some Ref. Numbers are not in sequence. B514 2-6-3 U29P4HSDEX...
  • Page 104 www.freeservicemanuals.info 2-7-1 MECHANICAL PARTS LIST - VCR MECHANISM B516 9965 000 05342 REEL WASHER MK9 5*2.1*0.5 9965 000 23381 CYLINDER ASSY MK12.5 PAL 6HD 9965 000 24006 MK12.5 PAL 6HD(V) (ALTERNATIVE) B518 4822 532 13159 P.S.W. 1.6X4.0X0.5T B521 9965 000 17220 REV BRAKE SPG(HI) MK12 9965 000 23363 LOADING MOTOR ASSEMBLY MK12.5...
  • Page 105 CLASS 1 LASER PRODUCT KLASSE 1 LASER PRODUKT KLASS 1 LASER APPARAT c Copyright 2004 Philips Consumer Electronics B.V. Eindhove, The Netherlands CLASSE 1 PRODUIT LASER All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
  • Page 106 www.freeservicemanuals.info MAIN SECTION DIGITAL VIDEO DISC PLAYER & VIDEO CASSETTE RECORDER Sec. 1: Main Section I Adjustment Procedures I Schematic Diagrams and CBA’s I Exploded Views I Mechanical and Electrical Parts List TABLE OF CONTENTS LASER BEAM SAFETY PRECAUTIONS ........... . . 1-1-1 IMPORTANT SAFETY PRECAUTIONS .
  • Page 107 www.freeservicemanuals.info LASER BEAM SAFETY PRECAUTIONS This DVD player uses a pickup that emits a laser beam. Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30cm away from the pickup lens when the diode is turned on.
  • Page 108 www.freeservicemanuals.info IMPORTANT SAFETY PRECAUTIONS Product Safety Notice J. Be careful that foreign objects (screws, solder droplets, etc.) do not remain inside the set. Some electrical and mechanical parts have special K. Crimp type wire connector safety-related characteristics which are often not evi- The power transformer uses crimp type connectors dent from visual inspection, nor can the protection they which connect the power cord and the primary side...
  • Page 109 www.freeservicemanuals.info Safety Check after Servicing Examine the area surrounding the repaired location for Chassis or Secondary Conductor damage or deterioration. Observe that screws, parts, and wires have been returned to their original posi- Primary Circuit Terminals tions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.
  • Page 110 www.freeservicemanuals.info STANDARD NOTES FOR SERVICING Circuit Board Indications Pb (Lead) Free Solder When soldering, be sure to use the Pb free solder. a. The output pin of the 3 pin Regulator ICs is indi- cated as shown. How to Remove / Install Flat Pack-IC Top View Bottom View 1.
  • Page 111 www.freeservicemanuals.info 3. The flat pack-IC on the CBA is affixed with glue, so With Soldering Iron: be careful not to break or damage the foil of each (1) Using desoldering braid, remove the solder from all pin or the solder lands under the IC when removing pins of the flat pack-IC.
  • Page 112 www.freeservicemanuals.info (4) Bottom of the flat pack-IC is fixed with glue to the 2. Installation CBA; when removing entire flat pack-IC, first apply (1) Using desoldering braid, remove the solder from soldering iron to center of the flat pack-IC and heat the foil of each pin of the flat pack-IC on the CBA so up.
  • Page 113 www.freeservicemanuals.info Instructions for Handling Semi-conductors Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electro- static charge during unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1MΩ) that is prop- erly grounded to remove any static electricity that may be charged on the body.
  • Page 114 www.freeservicemanuals.info FUNCTION INDICATOR SYMBOLS Note: If a mechanical malfunction occurs, the power is turned off. When the power comes on again after that by pressing [STANDBY-ON] button, an error message is displayed on the TV screen for 5 seconds. Led Mode Indicator Active When reel and capstan mechanism is not “EJECT A R”...
  • Page 115 www.freeservicemanuals.info PREPARATION FOR SERVICING How to Enter the Service Mode About Optical Sensors Caution: An optical sensor system is used for the Tape Start and End Sensors on this equipment. Carefully read and follow the instructions below. Otherwise the unit may operate erratically.
  • Page 116 www.freeservicemanuals.info OPERATING CONTROLS AND FUNCTIONS 1-6-1 H9622IB...
  • Page 117 www.freeservicemanuals.info 1-6-2 H9622IB...
  • Page 118 www.freeservicemanuals.info 1-6-3 H9622IB...
  • Page 119 www.freeservicemanuals.info 1-6-4 H9622IB...
  • Page 120 www.freeservicemanuals.info 1-6-5 H9622IB...
  • Page 121 www.freeservicemanuals.info 1-6-6 H9622IB...
  • Page 122 www.freeservicemanuals.info SIGNAL NAME ABBREVIATIONS Signal Name Function Signal Name Function Amp. Output Control Signal for FIP Drive Power Supply Test Point 3.58MHz 3.58MHz Clock Playback/Record Control Signal CTL (+) A-COM Audio Head Common CTL (-) Playback/Record Control Signal (-) A-IN Audio Signal Input CTLA CTL Amp.
  • Page 123 www.freeservicemanuals.info Signal Name Function Signal Name Function Hi-Fi-H-SW HiFi Audio Head Switching Pulse Operation Mode Selecting Input Signal Audio Mode Input HiFi=”L”/ HiFi/NOR-IN Normal=”H” T-REEL Take Up Reel Rotation Signal Interlace/Progressive Detector TIMER+5V +5V at Timer I/P-SW Signal TU-VIDEO Tuner Video Input Signal IIC-BUS- SCL IIC BUS Control Clock V(L)
  • Page 124 www.freeservicemanuals.info CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart REMOVAL This flowchart indicates the disassembly steps to gain REMOVE/*UNHOOK/ LOC. PART Fig. access to item(s) to be serviced. When reassembling, UNLOCK/RELEASE/ Note follow the steps in reverse order. Bend, route, and UNPLUG/DESOLDER dress the cables as they were originally.
  • Page 125 www.freeservicemanuals.info Reference Notes CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile. Be careful not to break them. (S-1) [1] Top Case 1-1. Release three Locking Tabs (L-1). 1-2. Release three Locking Tabs (L-2), then remove the Front Assembly. CAUTION 2: Electrostatic breakdown of the laser diode in the optical system block may occur as a potential difference caused by electrostatic charge accumulated on cloth, human body etc, during...
  • Page 126 www.freeservicemanuals.info CN401 (S-3) (S-7) CN601 (S-7) (S-3) [4] DVD Mecha Assembly (S-3) (S-7) (S-5) (S-4) (S-8) [6] Loader Holder (S-8) [8] VCR Chassis Unit [5] Partition Plate Fig. D3 Fig. D5 (S-6) (S-6) [7] DVD Main CBA Unit CN301 CN201 DVD Mecha Short the three short lands by soldering.
  • Page 127 www.freeservicemanuals.info Cylinder Assembly FE Head ACE Head Assembly SW512 Lead with blue stripe [9] Deck Assembly LD-SW Desolder (S-11) [12] Main CBA [9] Deck Assembly [11] Power SW CBA Cam Gear (S-9) [12] Main CBA Hole [10] DVD Shaft (S-10) Open/Close CBA Hole Desolder...
  • Page 128 www.freeservicemanuals.info HOW TO EJECT MANUALLY 1. Remove the Top Case. 2. Rotate the roulette in the direction of the arrow as shown below. 3. Pull the tray slowly with a hand. View for A Rotate this roulette in the direction of the arrow DVD Mecha 1-8-5 H9622DC...
  • Page 129 www.freeservicemanuals.info ELECTRICAL ADJUSTMENT INSTRUCTIONS General Note: "CBA" is an abbreviation for "Circuit Board Assembly." NOTE: Figure 1 1.Electrical adjustments are required after replacing circuit components and certain mechanical parts. It is important to do these adjustments only after EXT. Syncronize Trigger Point all repairs and replacements have been com- pleted.
  • Page 130 www.freeservicemanuals.info FIRMWARE RENEWAL MODE 1. Turn the power on and remove the disc on the tray. 5. After programming is finished, the tray opens auto- 2. To put the DVD player into version up mode, press matically. Fig. e appears on the screen and the [9], [8], [7], [6], and [SEARCH MODE] buttons on checksum in (*3) of Fig.
  • Page 131 www.freeservicemanuals.info BLOCK DIAGRAMS <VCR SECTION> Servo / System Control Block Diagram 1-11-1 H9622BLS...
  • Page 132 www.freeservicemanuals.info Video Block Diagram 1-11-2 H9622BLV...
  • Page 133 www.freeservicemanuals.info Audio Block Diagram H9622BLA 1-11-3...
  • Page 134 www.freeservicemanuals.info Hi-Fi Audio Block Diagram H9622BLH 1-11-4...
  • Page 135 www.freeservicemanuals.info Power Supply Block Diagram 1-11-5 H9622BLP...
  • Page 136 www.freeservicemanuals.info BLOCK DIAGRAMS <DVD SECTION> DVD System Control / Servo Block Diagram 1-11-6 H9622BLSD...
  • Page 137 www.freeservicemanuals.info Digital Signal Process Block Diagram 1-11-7 H9622BLD...
  • Page 138 www.freeservicemanuals.info DVD Video / Audio Block Diagram 1-11-8 H9622BLVD...
  • Page 139 AREA B1 Line Number modified or altered without written permission from (1 to 3 digits) 1-D3 Philips Consumer Electronics Company. Philips assumes no liability, express or implied, arising out of any unauthorized modification of design. Servicer Examples: assumes all liability.
  • Page 140 www.freeservicemanuals.info Main 1/8 Schematic Diagram Parts Location Guide < VCR Section > Ref No. Position Ref No. Position CAPACITORS TRANSISTORS C023 Q506 RESISTORS C502 C505 R502 C507 R503 C508 R504 C509 R507 C511 R508 C512 R511 C514 R517 C515 R518 C521 R521 C522...
  • Page 141 www.freeservicemanuals.info Main 1/8 Schematic Diagram < VCR Section > Voltage indications for PLAY, REC and DVD modes IC501 KEY VOLTAGE CHART on the Schematic Diagrams are as shown below: Pin No. KEY 1 (67 PIN) KEY 2 (66 PIN) Voltage PLAY MODE 0.00 ~ 0.51V POWER...
  • Page 142 www.freeservicemanuals.info Main 2/8, Sensor & Power SW Schematic Diagram < VCR Section > Voltage indications for PLAY, REC and DVD modes FIP502 MATRIX CHART on the Schematic Diagrams are as shown below: SACD PLAY MODE “ “ = SMD REPEAT PSCAN REC MODE (2.5)
  • Page 143 www.freeservicemanuals.info Main 2/8 Schematic Diagram Parts Location Guide < VCR Section > Ref No. Position Ref No. Position CAPACITORS RESISTORS C540 R575 C550 R576 C571 R580 C572 R585 C574 R586 C701 R587 C703 R588 C704 R590 C708 R591 C709 R593 CONNECTOR R594 CN509...
  • Page 144 www.freeservicemanuals.info Main 3/8 Schematic Diagram Parts Location Guide < VCR Section > Ref No. Position Ref No. Position Ref No. Position CAPACITORS CAPACITORS RESISTORS C301 C404 R308 C302 C405 R309 C303 C406 R310 C304 C407 R311 C305 C408 R314 C307 C409 R315 C308...
  • Page 145 www.freeservicemanuals.info Voltage indications for PLAY, REC and DVD modes Main 3/8 Schematic Diagram < VCR Section > on the Schematic Diagrams are as shown below: “ “ = SMD PLAY MODE REC MODE (2.5) DVD MODE < > THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE PLAY,REC &...
  • Page 146 www.freeservicemanuals.info Main 4/8 Schematic Diagram < VCR Section > Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: “ “ = SMD PLAY MODE REC MODE (2.5) DVD MODE < > THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE PLAY,REC &...
  • Page 147 www.freeservicemanuals.info Main 4/8 Schematic Diagram Parts Location Guide < VCR Section > Ref No. Position Ref No. Position CAPACITORS CAPACITORS C438 C489 C439 C491 C440 C492 C441 C493 C448 C494 C449 C495 C451 C496 C452 C498 C453 C499 C454 C455 IC451 COIL C456...
  • Page 148 www.freeservicemanuals.info Main 5/8 Schematic Diagram Parts Location Guide < VCR Section > Ref No. Position Ref No. Position Ref No. Position CAPACITORS CAPACITORS RESISTORS C1201 C1535 R1223 C1202 C1536 R1224 C1205 C1537 R1225 CONNECTOR C1206 R1226 C1207 CN1601 R1236 DIODE C1208 R1238 C1221...
  • Page 149 www.freeservicemanuals.info Main 5/8 Schematic Diagram < VCR Section > Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: “ “ = SMD PLAY MODE REC MODE (2.5) DVD MODE < > THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE PLAY,REC &...
  • Page 150 www.freeservicemanuals.info Main 6/8 Schematic Diagram < VCR Section > Voltage indications for PLAY, REC and DVD modes “ “ = SMD on the Schematic Diagrams are as shown below: PLAY MODE REC MODE (2.5) DVD MODE < > THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE PLAY,REC &...
  • Page 151 www.freeservicemanuals.info Main 7/8 & DVD Open/Close Schematic Diagram < VCR Section > Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: “ “ = SMD PLAY MODE REC MODE (2.5) DVD MODE < >...
  • Page 152 www.freeservicemanuals.info Main 8/8 Schematic Diagram < VCR Section > CAUTION CAUTION ! Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. “...
  • Page 153 www.freeservicemanuals.info Main CBA Top View DVD Open/Close Power SW CBA CAUTION ! CAUTION Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. CBA Top View Top View FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, If Main Fuse (F1001) is blown, check to see that all components in the power supply REPLACE ONLY WITH THE SAME TYPE FUSE.
  • Page 154 www.freeservicemanuals.info Main CBA Bottom View CAUTION CAUTION ! FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. REPLACE ONLY WITH THE SAME TYPE FUSE. If Main Fuse (F1001) is blown, check to see that all components in the power supply ATTENTION : POUR UNE PROTECTION CONTINUE LES RISQES circuit are not defective before you connect the AC plug to the AC power supply.
  • Page 155 www.freeservicemanuals.info Main CBA Parts Location Guide Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position CAPACITORS CAPACITORS CAPACITORS CAPACITORS DIODES TRANSISTORS RESISTORS...
  • Page 156 www.freeservicemanuals.info DVD Main 1/3 Schematic Diagram < DVD Section > Voltage indications for PLAY and STOP modes on the Schematic Diagrams are as shown below: “ “ = SMD PLAY MODE STOP MODE (2.5) THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE BOTH PLAY &...
  • Page 157 www.freeservicemanuals.info DVD Main 2/3 Schematic Diagram < DVD Section > Voltage indications for PLAY and STOP modes on the Schematic Diagrams are as shown below: “ “ = SMD PLAY MODE STOP MODE (2.5) THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE BOTH PLAY &...
  • Page 158 www.freeservicemanuals.info IC101 VOLTAGE CHART PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- -----...
  • Page 159 www.freeservicemanuals.info DVD Main 3/3 Schematic Diagram < DVD Section > Voltage indications for PLAY and STOP modes on the Schematic Diagrams are as shown below: “ “ = SMD PLAY MODE STOP MODE (2.5) THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE BOTH PLAY &...
  • Page 160 www.freeservicemanuals.info WAVEFORMS NOTE: Input VCR: COLOR BAR SIGNAL (WF1~WF3) DVD: POWER ON (STOP) MODE (WF4~WF6) CD: 1kHz PLAY (WF7~WF9) TP751 WF 1 Pin 8 of CN1601 Pin 14 of CN1601 V-OUT E-E VIDEO-Y VIDEO-Y 0.2V 0.2V 20µs AUDIO-L AUDIO-L 0.5ms 0.5ms 10µs 50mV x 10...
  • Page 161 www.freeservicemanuals.info WIRING DIAGRAM < VCR SECTION > 1-14-1 H9622WI...
  • Page 162 www.freeservicemanuals.info WIRING DIAGRAM < DVD SECTION > 1-14-2 H9622WID...
  • Page 163 www.freeservicemanuals.info SYSTEM CONTROL TIMING CHARTS [ VCR Section ] Mode SW : LD-SW LD-SW Position detection A/D Input voltage Limit Symbol (Calculated voltage) 3.76V~4.50V (4.12V) 4.51V~5.00V (5.00V) 0.00V~0.25V (0.00V) 1.06V~1.50V (1.21V) 0.66V~1.05V (0.91V) 1.99V~2.60V (2.17V) 1.51V~1.98V (1.80V) 3.20V~3.75V (3.40V) 0.26V~0.65V (0.44V) 4.51V~5.00V (5.00V)
  • Page 164 www.freeservicemanuals.info Still/Slow Control Frame Advance Timing Chart 1) SP Mode 18 RF-SW The first rise of RF-SW after a rise in F-AD signal F-AD (Internal Signal) "H" "H" "Z" C-DRIVE "L" "L" Stop detection (T2) Acceleration Detection (T1) Slow Tracking Value PB CTL Reversal Limit Value 20ms...
  • Page 165 www.freeservicemanuals.info 2) LP/SLP Mode 18 RF-SW The first rise of RF-SW after a rise in F-AD signal F-AD (Internal Signal) "H" "H" "Z" C-DRIVE "L" "L" Stop detection (T2) Acceleration Detection (T1) Slow Tracking Value PB CTL Reversal Limit Value 20ms 27 C-F/R 79 H-A-SW...
  • Page 166 www.freeservicemanuals.info EJECT ST-S/ END-S "OFF" CASS.LOAD LD-FWD 0.2S LD-REV 0.7S LD-FWD 0.4S LD-FWD 0.2S LD-REV 0.2S LD-FWD 0.5S LD-REV STOP(A) PLAY LD-FWD PLAY LD-FWD LD-REV 0.2S LD-FWD PLAY PLAY PAUSE (SLOW) LD-FWD STILL(SLOW) PLAY LD-REV 0.2S LD-FWD PLAY STOP /EJECT LD-REV STOP(A) Fig.
  • Page 167 www.freeservicemanuals.info STOP(A) STOP LD-REV 0.2S LD-FWD STOP /EJECT 1.0S LD-FWD 0.5S LD-REV STOP(A) LD-REV 0.2S LD-FWD STOP /EJECT LD-REV 1.0S LD-FWD 0.5S LD-REV STOP(A) LD-FWD PAUSE LD-FWD 2.5S Short REV LD-REV 0.2S LD-FWD REC PAUSE REC or PAUSE STOP /EJECT LD-FWD 1.5S LD-REV...
  • Page 168 www.freeservicemanuals.info [ DVD Section ] Tray Close ~ Play / Play ~ Tray Open Tray Disc Disc Tray Play Close Rotation Stop Open 3.3V Tray IN (TL221) Sled Drive 1.65V (TP303) 1.65V Disc Drive (TP301) 1.65V Focus Drive (TP304) Tracking Drive 1.65V (TP302) 1-15-6...
  • Page 169 www.freeservicemanuals.info IC PIN FUNCTION DESCRIPTIONS [ VCR Section ] Signal Active Function Name Level IC501( SERVO / SYSTEM CONTROL IC ) Power On Signal to 22 OUT P-ON-L “H” ≥ 4.5V, “L” ≤ 1.0V N.U. Not Used Signal Active Function Delayed Record Name Level...
  • Page 170 www.freeservicemanuals.info Signal Active Signal Active Function Function Name Level Name Level Drum PG/FG Input N.U. Not Used IN D-PFG PULSE Signal N.U. Not Used N.U. Not Used N.U. Not Used Capstan Motor N.U. Not Used IN C-FG Rotation Detection PULSE Pulse RF Conv.
  • Page 171 www.freeservicemanuals.info [ DVD Section ] IC571 [ PT6313-S-TP ] Signal Name Function Name FP-CLK Clock Input FP-STB Serial Interface Strobe N.U. Not Used N.U. Not Used Power Supply OUT a OUT b OUT c OUT d Segment Output OUT e OUT h Pull Down Level OUT i...
  • Page 172 www.freeservicemanuals.info LEAD IDENTIFICATIONS 2SA1175(J,H,F) 2SA1015-GR(TPE2) KIA4558P 2SK3543 2SC2785(J,H,F,K) 2SC1815-BL(TPE2) NJM4558D BA1F4M-T 2SC1815-GR(TPE2) BN1F4M-T 2SC1815-Y(TPE2) KRA103M 2SC2120-Y(TPE2) KRC103M KTC3198(Y,GR) KTA1266(GR) KTC3203(Y) KTA1267(GR,Y) KTC3193(Y) KTC3199(Y,GR,BL) G D S E C B E C B EL817A EL817B EL817C 2SC536NF-NPA-AT MM1636XWRE PT6313-S-TP LTV-817B-F 2SC536NG-NPA-AT LTV-817C-F PS2561A-1(Q,W) BU4053BCF...
  • Page 173 www.freeservicemanuals.info 1-18-1 ELECTRICAL PARTS LIST MISCELLANEOUS 9965 000 24113 DVD MAIN CBA UNIT X501 9965 000 09220 X’TAL 14.31818MHZ 9965 000 24114 MCV CBA X502 9965 000 12288 X’TAL 32.768KHZ(20PPM) 9965 000 24118 SENSOR CBA X502 9965 000 19592 X’TAL 32.768KHZ(20PPM) (ALTERNATIVE) MCV CBA UNIT CAPACITORS MCV CBA UNIT consists of MAIN CBA, POWER SWITCH CBA, DVD OPEN/...
  • Page 174 www.freeservicemanuals.info 1-18-2 ELECTRICAL PARTS LIST DIODES D1011 4822 130 11654 BA158 L1522 9965 000 05705 INDUCTOR 47UH-K-5FT D1012 4822 130 30621 1N4148 L2001 4822 157 10649 100UH D1016 9965 000 14882 RECTIFIER DIODE FR101 D1017 9965 000 23356 DZ-18BSBT265 TRANSISTORS D1018 4822 130 30621 1N4148...
  • Page 175 www.freeservicemanuals.info 1-18-3 ELECTRICAL PARTS LIST TRANSISTORS Q1385 9965 000 05643 2SC2785(F) (ALTERNATIVE) Power Switch CBA MISCELLANEOUS D561 9965 000 08621 LED(RED) 204HD/E SW518 4822 276 13954 KSM0614B SW518 9965 000 19590 TC-1104 (ALTERNATIVE) DVD Open/Close CBA MISCELLANEOUS SW2001 4822 276 13954 KSM0614B SW2001 9965 000 19590 TC-1104 (ALTERNATIVE)
  • Page 176 www.freeservicemanuals.info EXPLODED VIEWS Cabinet 2L071 2L071 2L071 2L021 2L021 2L071 2L021 L0-9 2L082 L0-9 W003 2L021 2L062 Sensor CBA 2L051 DVD Main 2B11 CBA Unit Main CBA 2L012 CN3001 Power SW CBA Sensor CBA CN3002 2B16 2L051 2B13 2L022 2L054 W012 2B15 2L011...
  • Page 177 www.freeservicemanuals.info Packing Unit 1-19-3 H9622PEX...
  • Page 178 www.freeservicemanuals.info 1-20-1 MECHANICAL & ACCESSORY PARTS LIST ELECTRICAL PCBAS 9965 000 24113 DVD MAIN CBA UNIT 9965 000 24114 MCV CBA 9965 000 24118 SENSOR CBA MECHANICAL PARTS 9965 000 24110 DECK ASSEMBLY CZD013/VM2260 9965 000 23962 DVDMECH(FG LESS) 0838 VCZL0500 9965 000 24108 FRONT ASSEMBLY H9622MD 9965 000 17140...
  • Page 179 www.freeservicemanuals.info DECK MECHANISM SECTION DIGITAL VIDEO DISC PLAYER & VIDEO CASSETTE RECORDER Sec. 2: Deck Mechanism Section I Standard Maintenance I Mechanism Alignment Procedures I Disassembly / Assembly of Mechanism I Deck Exploded Views I Deck Parts List TABLE OF CONTENTS STANDARD MAINTENANCE .
  • Page 180 www.freeservicemanuals.info STANDARD MAINTENANCE Service Schedule of Components This maintenance chart shows you the standard of replacement and cleaning time for each part. Because those may replace depending on environment and purpose for use, use the chart for reference. h: Hours : Cleaning I: Replace Deck...
  • Page 181 www.freeservicemanuals.info Cleaning Cleaning of ACE Head Clean the head with a cotton swab. Cleaning of Video Head Procedure Clean the head with a head cleaning stick or chamois 1.Remove the top cabinet. cloth. 2.Dip the cotton swab in 90% isopropyl alcohol and Procedure clean the ACE Head.
  • Page 182 www.freeservicemanuals.info SERVICE FIXTURE AND TOOLS J-1-1, J-1-2 Ref. No. Name Part No. Adjustment J-1-1 Alignment Tape VFMS0001H6 Head Adjustment of ACE Head J-1-2 Alignment Tape VFMS0001H6 Azimuth and X Value Adjustment of ACE Head / Adjustment of Envelope Waveform Guide Roller Adj. Screwdriver Available Guide Roller Locally Mirror...
  • Page 183 www.freeservicemanuals.info MECHANICAL ALIGNMENT PROCEDURES Explanation of alignment for the tape to correctly run B. Method to place the Cassette Holder in the tape- starts on the next page. Refer to the information below loaded position without a cassette tape on this page if a tape gets stuck, for example, in the 1.
  • Page 184 www.freeservicemanuals.info 1. Tape Interchangeability Alignment Note: To do these alignment procedures, make sure that the Tracking Control Circuit is set to the preset position every time a tape is loaded or unloaded. (Refer to page 2-3-4, procedure 1-C, step 2.) Equipment required: Dual Trace Oscilloscope VHS Alignment Tape (VFMS0001H6)
  • Page 185 www.freeservicemanuals.info 1-A. Preliminary/Final Checking and 4. If creasing or snaking is apparent, adjust the Tilt Alignment of Tape Path Adj. Screw of the ACE Head. (Fig. M6) Purpose: To make sure that the tape path is well stabilized. Azimuth Adj. Screw Symptom of Misalignment: If the tape path is unstable, the tape will be damaged.
  • Page 186 www.freeservicemanuals.info 5. To shift the CTL waveform, press CH UP or CH 5. When Guide Rollers [2] and [3] (Refer to Fig. M3) DOWN button on the remote control unit. Then are aligned properly, there is no envelope drop make sure that the maximum output position of PB either at the beginning or end of track as shown in ±...
  • Page 187 www.freeservicemanuals.info 1-D. Azimuth Alignment of Audio/Con- 2. When the tape has been curled up or bent, turn the trol/ Erase Head alignment screw to adjust the height of REV Post. (Refer to Fig. M11 and M13.) Purpose: To correct the Azimuth alignment so that the Audio/ Control/Erase Head meets tape tracks properly.
  • Page 188 www.freeservicemanuals.info DISASSEMBLY/ASSEMBLY PROCEDURES OF DECK MECHANISM Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to CABINET DISASSEMBLY INSTRUCTIONS of Main Section.) All the following procedures, including those for adjustment and replacement of parts, should be done in Eject mode;...
  • Page 189 www.freeservicemanuals.info REMOVAL INSTALLATION STEP START- REMOVE/*UNHOOK/ /LOC. PART ADJUSTMENT Fig. No. UNLOCK/RELEASE/ CONDITION UNPLUG/DESOLDER Loading Arm (SP) (+)Refer to Alignment [32] [25] DM2, DM14 Assembly Sec.Page 2-5-1 Loading Arm (TU) (+)Refer to Alignment [32] [33] DM2, DM14 Assembly Sec.Page 2-5-1 [34] [2],[25] M Brake (TU) Assembly DM1, DM15...
  • Page 190 www.freeservicemanuals.info Top View [41] [42] [46] [43] [14] [13] [11] [15] [36] [10] [12] [35] [34] [40] [29] [30] [16] [39] [38] Fig. DM1 Bottom View [20] [33] [32] [24] [26] [27] [25] [23] [28] [22] [21] [31] Fig. DM2 2-4-3 U29PDA...
  • Page 191 www.freeservicemanuals.info (S-1) (S-1) (L-1) (L-3) (L-2) (S-1A) (P-1) Installation of [3] and [6] First, insert [6] diagonally in [3] as shown below. Then, install [6] in [3] while pushing (L-1) in a direction of arrow. After installing [6] in [3], confirm that pin A of [3] enters hole A of [6] properly.
  • Page 192 www.freeservicemanuals.info [11] (S-4A) (L-4) [46] (P-3) [13] [47] Removal of [11] [12] (L-14) 1) Remove screw (S-4A). 2) Unhook spring (P-2). [10] Release (L-4) while (P-2) holding [12] with a finger. Loosen a finger holding [12] and remove [11]. (S-2) Pin of [12] Pin of [10] Groove of [28]...
  • Page 193 www.freeservicemanuals.info Installation of [13] and [12] (S-5) [14] (S-6) [16] [13] [15] Hook spring (P-3) up to [12] and [13], then install then to (P-3) the specified position so that [12] will be floated slightly while holding [12] and [13]. (Refer to Fig.
  • Page 194 www.freeservicemanuals.info (S-8) [22] (C-2) (C-1) [23] (L-6) [21] (P-5) [20] Cap Belt (P-5) [28] Installation position of Cap Belt [21] Cap Belt When installing [23], install the spring (P-5) to [28] as shown in the left figure, and then install [23] while Pin on pressing the spring (P-5) to bottom...
  • Page 195 www.freeservicemanuals.info (P-6) [25] (C-4) [31] Refer to the Alignment Section, Page 2-5-1. (S-9) [29] [33] [30] (L-11) (L-10) [32] (L-8) (C-3) [27] [28] [24] [26] (L-9) Fig. DM14 Fig. DM13-1 [36] Break belt Installation of [25] (P-7) [34] Position of Mode Lever when installed [40] Pin of [35] Pin of [31]...
  • Page 196 www.freeservicemanuals.info [42] [41] [43] (L-13) Slide Plate (S-11) Fig. DM16 [44] [45] Slide Fig. DM17 2-4-9 U29PDA...
  • Page 197 www.freeservicemanuals.info ALIGNMENT PROCEDURES OF MECHANISM The following procedures describe how to align the Alignment 1 individual gears and levers that make up the tape load- Loading Arm (SP) and (TU) Assembly ing/unloading mechanism. Since information about the state of the mechanism is provided to the System Install Loading Arm (SP) and (TU) Assembly so Control Circuit only through the Mode Switch, it is that their triangle marks point to each other as...
  • Page 198 www.freeservicemanuals.info DECK EXPLODED VIEWS Deck Mechanism View 1 Mark Description Floil G-684G or Multemp MH-D (Blue grease) SLIDUS OIL #150 B494 L1467 L1191 B553 B411 B567 L1053 B410 L1051 Chassis Assembly Top View (Lubricating Point) L1322 B501 B560 L1450 L1450 B426 L1466 B121...
  • Page 199 www.freeservicemanuals.info Deck Mechanism View 2 Mark Description Floil G-684G or Multemp MH-D (Blue grease) B587 B521 B487 SLIDUS OIL #150 B416 B591 SANKOUL FG84M (Yellow grease) B520 B590 B522 L1406 B148 B499 B508 B573 B592 B574 B558 B564 B557 B414 B565 B525 L1151...
  • Page 200 www.freeservicemanuals.info Deck Mechanism View 3 Mark Description Floil G-684G or Multemp MH-D (Blue grease) L1321 SLIDUS OIL #150 B347 L1321 B355 B354 B483 L1341 B425 B482 B562 B300 B563 B313 B529 B360 B359 B361 B555 B303 Some Ref. Numbers are not in sequence. B514 2-6-3 U29P4HDEX...
  • Page 201 www.freeservicemanuals.info 2-7-1 MECHANICAL PARTS LIST - VCR MECHANISM B522 9965 000 12373 TG POST ASSEMBLY MK11 9965 000 24171 CYLINDER ASSEMBLY MK12.5 NTSC 6H B525 9965 000 12230 LDG BELT MK11 9965 000 23363 LOADING MOTOR ASSEMBLY MK12.5 B529 9965 000 08504 CLEANER ASSEMBLY MK10 9965 000 24007 SLIDE PLATE MK12.5...
  • Page 202 CLASS 1 LASER PRODUCT KLASSE 1 LASER PRODUKT KLASS 1 LASER APPARAT c Copyright 2004 Philips Consumer Electronics B.V. Eindhoven, The Netherlands CLASSE 1 PRODUIT LASER All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
  • Page 203 www.freeservicemanuals.info MAIN SECTION DIGITAL VIDEO DISC PLAYER & VIDEO CASSETTE RECORDER Sec. 1: Main Section I Adjustment Procedures I Schematic Diagrams and CBA’s I Exploded Views I Mechanical and Electrical Parts List TABLE OF CONTENTS LASER BEAM SAFETY PRECAUTIONS ........... . . 1-1-1 IMPORTANT SAFETY PRECAUTIONS .
  • Page 204 www.freeservicemanuals.info LASER BEAM SAFETY PRECAUTIONS This DVD player uses a pickup that emits a laser beam. Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30cm away from the pickup lens when the diode is turned on.
  • Page 205 www.freeservicemanuals.info IMPORTANT SAFETY PRECAUTIONS Product Safety Notice J. Use care that foreign objects (screws, solder drop- lets, etc.) do not remain inside the set. Some electrical and mechanical parts have special K. Crimp type wire connector safety-related characteristics which are often not evi- The power transformer uses crimp type connectors dent from visual inspection, nor can the protection they which connect the power cord and the primary side...
  • Page 206 www.freeservicemanuals.info Safety Check after Servicing Examine the area surrounding the repaired location for Chassis or Secondary Conductor damage or deterioration. Observe that screws, parts, and wires have been returned to their original posi- tions. Afterwards, do the following tests and confirm Primary Circuit Terminals the specified values to verify compliance with safety standards.
  • Page 207 www.freeservicemanuals.info STANDARD NOTES FOR SERVICING Circuit Board Indications Pb (Lead) Free Solder When soldering, be sure to use the Pb free solder. a. The output pin of the 3 pin Regulator ICs is indi- cated as shown. How to Remove / Install Flat Pack-IC Top View Bottom View 1.
  • Page 208 www.freeservicemanuals.info 3. The flat pack-IC on the CBA is affixed with glue, so With Soldering Iron: be careful not to break or damage the foil of each (1) Using desoldering braid, remove the solder from all pin or the solder lands under the IC when removing pins of the flat pack-IC.
  • Page 209 www.freeservicemanuals.info (4) Bottom of the flat pack-IC is fixed with glue to the 2. Installation CBA; when removing entire flat pack-IC, first apply (1) Using desoldering braid, remove the solder from soldering iron to center of the flat pack-IC and heat the foil of each pin of the flat pack-IC on the CBA so up.
  • Page 210 www.freeservicemanuals.info Instructions for Handling Semi-conductors Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electro- static charge during unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1MΩ) that is prop- erly grounded to remove any static electricity that may be charged on the body.
  • Page 211 www.freeservicemanuals.info FUNCTION INDICATOR SYMBOLS Note: If a mechanical malfunction occurs, the power is turned off. When the power comes on again after that by pressing [STANDBY-ON] button, an error message is displayed on the TV screen for 5 seconds. MODE INDICATOR ACTIVE When reel or capstan mechanism is not “A R”...
  • Page 212 www.freeservicemanuals.info PREPARATION FOR SERVICING How to Enter the Service Mode About Optical Sensors Caution: An optical sensor system is used for the Tape Start and End Sensors on this equipment. Carefully read and follow the instructions below. Otherwise the unit may operate erratically.
  • Page 213 www.freeservicemanuals.info OPERATING CONTROLS AND FUNCTIONS 1-6-1 H9723IB...
  • Page 214 www.freeservicemanuals.info 1-6-2 H9723IB...
  • Page 215 www.freeservicemanuals.info SIGNAL NAME ABBREVIATIONS Signal Name Function Signal Name Function Capstan Motor Rotation Detection C-FG FIP Drive Power Supply Pulse A-COM Audio Head Common Color Phase Rotary Changeover C-ROTA SIgnal A-IN Audio Signal Input C-SYNC Composite Synchronized Pulse A-IN(L) Audio(L) Signal Input CLKSEL Clock Select (GND) A-IN(L)-F...
  • Page 216 www.freeservicemanuals.info Signal Name Function Signal Name Function Filament Power Supply 1 Video Head Switching Pulse PG-DELAY Signal Adjusted Voltage Filament Power Supply 2 POW-SAF P-ON Power Detection Input Signal FE-H Full Erase Head POWER-LED “POWER” LED Signal Output FP-CLK Clock Input PWRCON Power Down FP-DIN...
  • Page 217 www.freeservicemanuals.info Signal Name Function Component Video (Luminance) VIDEO-Y(I/P) Signal (Interlace/Progressive) XCin Sub Clock XCOUT Sub Clock Main Clock Input Xout Main Clock Input 1-7-3 H9723SNA...
  • Page 218 www.freeservicemanuals.info CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart REMOVAL This flowchart indicates the disassembly steps to gain REMOVE/*UNHOOK/ LOC. PART Fig. access to item(s) to be serviced. When reassembling, UNLOCK/RELEASE/ Note follow the steps in reverse order. Bend, route, and UNPLUG/DESOLDER dress the cables as they were originally.
  • Page 219 www.freeservicemanuals.info Reference Notes CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile. Be careful not to break them. (S-1) (S-1) 1-1. Release three Locking Tabs (L-1). [1] Top Case 1-2. Release three Locking Tabs (L-2), then remove the Front Assembly. (S-1) CAUTION 2: Electrostatic breakdown of the laser diode in the optical system block may occur as a...
  • Page 220 www.freeservicemanuals.info CN401 (S-8) (S-3) (S-7) CN601 (S-7) (S-8) [4] DVD Mecha (S-3) Assembly (S-3) (S-5) (S-4) (S-9) (S-9) [6] Loader Holder [8] VCR [5] Partition Chassis Unit Plate Fig. D3 Fig. D5 (S-6) (S-6) [7] DVD Main CBA Unit CN301 CN201 DVD Mecha Short the three short lands by soldering.
  • Page 221 www.freeservicemanuals.info Cylinder FE Head Assembly ACE Head Assembly [9] Deck Assembly [13] Jack Cover SW507 [14] Earth LD-SW [15] Jack Board Plate (S-12) (S-13) [11] Power SW CBA [12] Main CBA [9] Deck Assembly Cam Gear (S-10) [12] Main CBA Hole Shaft (S-11)
  • Page 222 www.freeservicemanuals.info HOW TO EJECT MANUALLY 1. Remove the Top Case. 2. Rotate the roulette in the direction of the arrow as shown below. 3. Pull the tray slowly with a hand. View for A Rotate this roulette in the direction of the arrow DVD Mecha 1-8-5 H9723DC...
  • Page 223 www.freeservicemanuals.info ELECTRICAL ADJUSTMENT INSTRUCTIONS General Note: "CBA" is an abbreviation for "Circuit Board Assembly." NOTE: Figure 1 1.Electrical adjustments are required after replacing circuit components and certain mechanical parts. It is important to do these adjustments only after all repairs and replacements have been com- EXT.
  • Page 224 www.freeservicemanuals.info FIRMWARE RENEWAL MODE 1. Turn the power on and remove the disc on the tray. 5. After programming is finished, the tray opens auto- 2. To put the DVD player into version up mode, press matically. Fig. e appears on the screen and the [9], [8], [7], [6], and [SEARCH MODE] buttons on checksum in (*2) of Fig.
  • Page 225 www.freeservicemanuals.info BLOCK DIAGRAMS <VCR SECTION> Servo/System Control Block Diagram H9723BLS 1-11-1...
  • Page 226 www.freeservicemanuals.info Video Block Diagram H9723BLV 1-11-2...
  • Page 227 www.freeservicemanuals.info Audio Block Diagram 1-11-3 H9723BLA...
  • Page 228 www.freeservicemanuals.info Hi-Fi Audio Block Diagram H9723BLH 1-11-4...
  • Page 229 www.freeservicemanuals.info Power Supply Block Diagram 1-11-5 H9723BLP...
  • Page 230 www.freeservicemanuals.info BLOCK DIAGRAMS <DVD SECTION> DVD System Control / Servo Block Diagram H9723BLSD 1-11-6...
  • Page 231 www.freeservicemanuals.info Digital Signal Process Block Diagram H9723BLD 1-11-7...
  • Page 232 www.freeservicemanuals.info DVD Video / Audio Block Diagram H9723BLVD 1-11-8...
  • Page 233 www.freeservicemanuals.info SCHEMATIC DIAGRAMS / CBA'S AND TEST POINTS Standard Notes Notes: WARNING 1. Do not use the part number shown on these draw- ings for ordering. The correct part number is Many electrical and mechanical parts in this chassis shown in the parts list, and may be slightly different have special characteristics.
  • Page 234 www.freeservicemanuals.info MAIN 1/8 Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position CAPACITORS COILS C505 L502 C506 L503 C507 TRANSISTORS C508 Q506 C509 Q515 RESISTORS C510 C511 R513 C512 R517 C514 R536 C515 R537 C516 R538 C517 R539 C518 R540 C519...
  • Page 235 www.freeservicemanuals.info Main 1/8 Schematic Diagram < VCR Section > IC501 KEY VOLTAGE CHART Pin No. “ “ = SMD Voltage indications for PLAY, REC and DVD modes KEY 1 (7 PIN) KEY 2 (8 PIN) Voltage on the Schematic Diagrams are as shown below: 0.00 ~ 0.51V POWER STOP/EJECT...
  • Page 236 www.freeservicemanuals.info Main 2/8, Sensor & Power SW Schematic Diagrams < VCR Section > IC611 MATRIX CHART “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: SACD REPEAT PSCAN PLAY MODE REC MODE (2.5) DVD MODE...
  • Page 237 www.freeservicemanuals.info MAIN 2/8 Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position CAPACITORS RESISTORS C502 R525 C612 R526 C614 R527 C615 R528 C701 R530 C702 R532 C704 R601 C711 R602 C714 R603 C716 R604 C717 R605 C721 R613 CONNECTORS R614 CN509...
  • Page 238 www.freeservicemanuals.info MAIN 3/8 Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position Ref No. Position Ref No. Position CAPACITORS CAPACITORS COILS RESISTORS C253 C346 L308 R329 C255 C348 L401 R330 C256 C349 TRANSISTORS R332 C301 C351 Q301 R334 C302 C352 Q302...
  • Page 239 www.freeservicemanuals.info Main 3/8 Schematic Diagram < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: PLAY MODE REC MODE (2.5) DVD MODE < > THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE PLAY,REC &...
  • Page 240 www.freeservicemanuals.info Main 4/8 Schematic Diagram < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: PLAY MODE REC MODE (2.5) DVD MODE < > THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE PLAY,REC &...
  • Page 241 www.freeservicemanuals.info Main 5/8 Schematic Diagram < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: PLAY MODE REC MODE (2.5) DVD MODE < > THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE PLAY,REC &...
  • Page 242 www.freeservicemanuals.info Main 6/8 & DVD Open/Close Schematic Diagram < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: PLAY MODE REC MODE (2.5) DVD MODE < >...
  • Page 243 www.freeservicemanuals.info MAIN 6/8 Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position CAPACITORS TRANSISTORS C057 AH-3 Q1055 AF-1 C058 AH-3 RESISTORS C059 AH-3 R054 AI-4 C060 AH-3 R055 AH-4 C062 AH-3 R058 AI-3 C063 AG-3 R059 AI-3 C068 AH-2 R060 AI-3...
  • Page 244 www.freeservicemanuals.info MAIN 7/8 Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position CAPACITORS COILS C013 AN-4 L1004 AM-3 C014 AN-4 L1005 AK-3 C015 AN-4 L1009 AN-2 C017 AN-3 L1012 AN-2 C018 AN-3 TRANSISTORS C020 AN-3 Q1001 AM-3 C021 AN-3 Q1003 AL-3...
  • Page 245 www.freeservicemanuals.info Main 7/8 Schematic Diagrams < VCR Section > “ “ = SMD CAUTION ! Voltage indications for PLAY, REC and DVD modes CAUTION ! on the Schematic Diagrams are as shown below: For continued protection against fire hazard, Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. replace only with the same type fuse.
  • Page 246 www.freeservicemanuals.info Main 8/8 Schematic Diagram < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: PLAY MODE REC MODE (2.5) DVD MODE < > THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE PLAY,REC &...
  • Page 247 www.freeservicemanuals.info Main CBA & Sensor CBA Top View CAUTION ! Sensor CBA Top View Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. CAUTION ! If Main Fuse (F1001) is blown, check to see that all components in the power supply For continued protection against fire hazard, circuit are not defective before you connect the AC plug to the AC power supply.
  • Page 248 www.freeservicemanuals.info Main CBA Bottom View CAUTION ! CAUTION ! BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER For continued protection against fire hazard, Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. SUPPLY CIRCUIT , AN ISOLATION TRANSFORMER MUST BE USED.
  • Page 249 www.freeservicemanuals.info Main CBA Parts Location Guide Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position CAPACITORS CAPACITORS CAPACITORS CAPACITORS...
  • Page 250 www.freeservicemanuals.info Power SW CBA Top View Power SW CBA Bottom View BH97A0F01011B DVD Open/Close DVD Open /Close CBA Top View CBA Bottom View BH97A0F01011C 1-12-30 1-12-29...
  • Page 251 www.freeservicemanuals.info AFV Schematic Diagram < VCR Section > AFV Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position CONNECTOR CAPACITORS DIODE COILS RESISTORS CRYSTAL OSCILLATOR H9723SCAFV AFV CBA Top View AFV CBA Bottom View AFV CBA Parts Location Guide Ref No.
  • Page 252 www.freeservicemanuals.info DVD Main 1/3 Schematic Diagram < DVD Section > Voltage indications for PLAY and STOP modes “ “ = SMD on the Schematic Diagrams are as shown below: PLAY MODE STOP MODE (2.5) THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE BOTH PLAY &...
  • Page 253 www.freeservicemanuals.info DVD Main 2/3 Schematic Diagram < DVD Section > “ “ = SMD Voltage indications for PLAY and STOP modes on the Schematic Diagrams are as shown below: PLAY MODE STOP MODE (2.5) THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE BOTH PLAY &...
  • Page 254 www.freeservicemanuals.info IC101 VOLTAGE CHART PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- -----...
  • Page 255 www.freeservicemanuals.info DVD Main 3/3 Schematic Diagram < DVD Section > Voltage indications for PLAY and STOP modes “ “ = SMD on the Schematic Diagrams are as shown below: PLAY MODE STOP MODE (2.5) THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE BOTH PLAY &...
  • Page 256 www.freeservicemanuals.info WAVEFORMS NOTE: Input VCR: COLOR BAR SIGNAL (WF1~WF3) DVD: POWER ON (STOP) MODE (WF4~WF6) CD: 1kHz PLAY (WF7~WF9) TP301 UPPER TP504 Pin 1 of CN1601 Pin 14 of CN1601 LOWER C-PB 10mV x 10 RF-SW 0.5V x 10 VIDEO-Y VIDEO-Y 0.2V 0.2V...
  • Page 257 www.freeservicemanuals.info WIRING DIAGRAM < VCR SECTION > 1-14-1 H9723WI...
  • Page 258 www.freeservicemanuals.info WIRING DIAGRAM < DVD SECTION > 1-14-2 H9723WID...
  • Page 259 www.freeservicemanuals.info SYSTEM CONTROL TIMING CHARTS [ VCR Section ] Mode SW : LD-SW LD-SW Position detection A/D Input voltage Limit Symbol (Calculated voltage) 3.76V~4.50V (4.12V) 4.51V~5.00V (5.00V) 0.00V~0.25V (0.00V) 1.06V~1.50V (1.21V) 0.66V~1.05V (0.91V) 1.99V~2.60V (2.17V) 1.51V~1.98V (1.80V) 3.20V~3.75V (3.40V) 0.26V~0.65V (0.44V) 4.51V~5.00V (5.00V)
  • Page 260 www.freeservicemanuals.info Still/Slow Control Frame Advance Timing Chart 1) SP Mode 18 RF-SW The first rise of RF-SW after a rise in F-AD signal F-AD (Internal Signal) "H" "H" "Z" C-DRIVE "L" "L" Stop detection (T2) Acceleration Detection (T1) Slow Tracking Value PB CTL Reversal Limit Value 20ms...
  • Page 261 www.freeservicemanuals.info 2) LP/SLP Mode 18 RF-SW The first rise of RF-SW after a rise in F-AD signal F-AD (Internal Signal) "H" "H" "Z" C-DRIVE "L" "L" Stop detection (T2) Acceleration Detection (T1) Slow Tracking Value PB CTL Reversal Limit Value 20ms 78 C-F/R 16 H-A-SW...
  • Page 262 www.freeservicemanuals.info EJECT ST-S/ END-S "OFF" CASS.LOAD LD-FWD 0.2S LD-REV 0.7S LD-FWD 0.4S LD-FWD 0.2S LD-REV 0.2S LD-FWD 0.5S LD-REV STOP(A) PLAY LD-FWD PLAY LD-FWD LD-REV 0.2S LD-FWD PLAY PLAY PAUSE (SLOW) LD-FWD STILL(SLOW) PLAY LD-REV 0.2S LD-FWD PLAY STOP /EJECT LD-REV STOP(A) Fig.
  • Page 263 www.freeservicemanuals.info STOP(A) STOP LD-REV 0.2S LD-FWD STOP /EJECT 1.0S LD-FWD 0.5S LD-REV STOP(A) LD-REV 0.2S LD-FWD STOP /EJECT LD-REV 1.0S LD-FWD 0.5S LD-REV STOP(A) LD-FWD PAUSE LD-FWD 2.5S Short REV LD-REV 0.2S LD-FWD REC PAUSE REC or PAUSE STOP /EJECT LD-FWD 1.5S LD-REV...
  • Page 264 www.freeservicemanuals.info [ DVD Section ] Tray Close ~ Play / Play ~ Tray Open Tray Disc Disc Tray Play Close Rotation Stop Open 3.3V Tray IN (TL221) Sled Drive 1.65V (TP303) 1.65V Disc Drive (TP301) 1.65V Focus Drive (TP304) Tracking Drive 1.65V (TP302) 1-15-6...
  • Page 265 www.freeservicemanuals.info IC PIN FUNCTION DESCRIPTIONS [ VCR Section ] Signal Active Function Name Level IC501( SERVO / SYSTEM CONTROL IC ) Not Used “H” ≥ 4.5V, “L” ≤ 1.0V Not Used Signal Active Not Used Function Name Level Not Used Not Used Not Used Video Head...
  • Page 266 www.freeservicemanuals.info Signal Active Signal Active Function Function Name Level Name Level Not Used Power Voltage P-DOWN-L Down Detector Composite Signal PULSE C-SYNC Synchronized Pulse Capstan Motor C-FG Rotation Detection PULSE “VCR” LED Signal 59 OUT VCR-LED Pulse Output AMPVss AMPVss “VCR”...
  • Page 267 www.freeservicemanuals.info IC612 ( FIP DRIVER ) Signal Name Function Name FP-CLK Clock Input FP-STB Serial Interface Strobe Not Used Not Used Power Supply Segment Output Pull Down Level Segment Output Grid Output Power Supply Oscillator Input Not Used FP-DIN Serial Data Input 1-16-3 H9723PIN...
  • Page 268 www.freeservicemanuals.info LEAD IDENTIFICATIONS PQ070XZ5MZP MID-32A22F 2SA1175(F,H,J) 2SA1015-GR(TPE2) PT204-6B-12 2SC2785(F,H,J,K) 2SC1815-BL(TPE2) BA1F4M-T 2SC1815-GR(TPE2) 1: Vin BN1F4M-T 2SC1815-Y(TPE2) 2: Vc BN1L4M-T 2SC2120-Y(TPE2) 3: Vo KRA103M 2SC3266-Y(TPE2) 4: Vadj KRC103M KTC3203(Y) 5: GND KTA1266(GR) KTC3205(Y) 1 2 3 KTA1267(GR,Y) KTC3199(BL,GR,Y) RN2204(TE4,T) E C B E C B 2SK3566 KIA4558P...
  • Page 269 www.freeservicemanuals.info 1-18-1 ELECTRICAL PARTS LIST MISCELLANEOUS X502 9965 000 12288 X’TAL 32.768KHZ(20PPM) 9965 000 25345 DVD MAIN CBA UNIT 9965 000 25346 MCV CBA UNIT CAPACITORS 9965 000 24118 SENSOR CBA C017 9965 000 14857 ELCAP. 1000UF/16V M 9965 000 23977 AFV PCB ASSEMBLY CPD0500/9701 C409 9965 000 06523...
  • Page 270 www.freeservicemanuals.info 1-18-2 ELECTRICAL PARTS LIST COILS & FILTERS L2001 4822 157 10649 100UH D1025 4822 130 30621 1N4148 D1025 4822 130 32778 1SS133 (ALTERNATIVE) DIODES D1030 5322 130 81917 SB140 D013 4822 130 11654 BA158 D1052 4822 130 31933 1N5061 D014 9965 000 19668 SCHOTTKY BARRIER SB390...
  • Page 271 www.freeservicemanuals.info 1-18-3 ELECTRICAL PARTS LIST TRANSISTORS POWER SW CBA Q304 9965 000 13683 KTC3875Y-RTK D651 9965 000 08621 LED(RED) 204HD/E Q305 4822 130 42959 2SA1015Y SW651 9965 000 19590 TACT SWITCH TC-1104(H=9.5) Q305 4822 130 11101 2SA1015GR (ALTERNATIVE) SW651 4822 276 13954 KSM0614B (ALTERNATIVE) Q307 4822 130 42959...
  • Page 272 www.freeservicemanuals.info EXPLODED VIEWS Cabinet 2L071 2L071 2L071 2L021 2L021 2L071 2L023 2L021 L0-9 L0-9 2B20 2L082 2B18 2L023 2L062 2L023 JW002 2L021 Sensor CBA DVD Main CBA Unit AFV CBA 2B11 CN3001 Power SW CBA Sensor CBA CN3002 2L051 2B13 2B33 2L054 2L053...
  • Page 273 www.freeservicemanuals.info Packing Unit Some Ref. Numbers are not in sequence. 1-19-3 H9723PEX...
  • Page 274 www.freeservicemanuals.info 1-20-1 MECHANICAL & ACCESSORY PARTS LIST ELECTRICAL PCBAS 9965 000 25345 DVD MAIN CBA UNIT 9965 000 25346 MCV CBA 9965 000 24118 SENSOR CBA 9965 000 23977 AFV PCB ASSEMBLY CPD0500/9701 MECHANICAL PARTS 9965 000 25343 DECK ASSEMBLY CZD013/VM236P 9965 000 23962 DVDMECH(FG LESS) 0838 VCZL0500 9965 000 25341...
  • Page 275 www.freeservicemanuals.info DECK MECHANISM SECTION DIGITAL VIDEO DISC PLAYER & VIDEO CASSETTE RECORDER Sec. 2: Deck Mechanism Section I Standard Maintenance I Mechanism Alignment Procedures I Disassembly / Assembly of Mechanism I Deck Exploded Views I Deck Parts List TABLE OF CONTENTS STANDARD MAINTENANCE .
  • Page 276 www.freeservicemanuals.info STANDARD MAINTENANCE Service Schedule of Components This maintenance chart shows you the standard of replacement and cleaning time for each part. Because those may replace depending on environment and purpose for use, use the chart for reference. h: Hours : Cleaning I: Replace Deck...
  • Page 277 www.freeservicemanuals.info Cleaning Cleaning of ACE Head Clean the head with a cotton swab. Cleaning of Video Head Procedure Clean the head with a head cleaning stick or chamois 1.Remove the top cabinet. cloth. 2.Dip the cotton swab in 90% isopropyl alcohol and Procedure clean the ACE Head.
  • Page 278 www.freeservicemanuals.info SERVICE FIXTURE AND TOOLS J-1-1, J-1-2 Ref. No. Name Part No. Adjustment J-1-1 Alignment Tape 9965 000 14514 Head Adjustment of ACE Head J-1-2 Alignment Tape 9965 000 14516 Azimuth and X Value Adjustment of ACE Head / (2 Head model) Adjustment of Envelope Waveform 9965 000 14515 (4 Head model)
  • Page 279 www.freeservicemanuals.info MECHANICAL ALIGNMENT PROCEDURES Explanation of alignment for the tape to correctly run B. Method to place the Cassette Holder in the tape- starts on the next page. Refer to the information below loaded position without a cassette tape on this page if a tape gets stuck, for example, in the 1.
  • Page 280 www.freeservicemanuals.info 1. Tape Interchangeability Alignment Note: To do these alignment procedures, make sure that the Tracking Control Circuit is set to the preset position every time a tape is loaded or unloaded. (Refer to page 2-3-4, procedure 1-C, step 2.) Equipment required: Dual Trace Oscilloscope VHS Alignment Tape (9965 000 14515)
  • Page 281 www.freeservicemanuals.info 1-A. Preliminary/Final Checking and 4. If creasing or snaking is apparent, adjust the Tilt Alignment of Tape Path Adj. Screw of the ACE Head. (Fig. M6) Purpose: To make sure that the tape path is well stabilized. Azimuth Adj. Screw Symptom of Misalignment: If the tape path is unstable, the tape will be damaged.
  • Page 282 www.freeservicemanuals.info 5. To shift the CTL waveform, press CH UP or CH 5. When Guide Rollers [2] and [3] (Refer to Fig. M3) DOWN button on the remote control unit. Then are aligned properly, there is no envelope drop make sure that the maximum output position of PB either at the beginning or end of track as shown in ±...
  • Page 283 www.freeservicemanuals.info 1-D. Azimuth Alignment of Audio/Con- 2. When the tape has been curled up or bent, turn the trol/ Erase Head alignment screw to adjust the height of REV Post. (Refer to Fig. M11 and M13.) Purpose: To correct the Azimuth alignment so that the Audio/ Control/Erase Head meets tape tracks properly.
  • Page 284 www.freeservicemanuals.info DISASSEMBLY/ASSEMBLY PROCEDURES OF DECK MECHANISM Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to CABINET DISASSEMBLY INSTRUCTIONS of Main Section.) All the following procedures, including those for adjustment and replacement of parts, should be done in Eject mode;...
  • Page 285 www.freeservicemanuals.info REMOVAL INSTALLATION STEP START- REMOVE/*UNHOOK/ /LOC. PART ADJUSTMENT Fig. No. UNLOCK/RELEASE/ CONDITION UNPLUG/DESOLDER Loading Arm (SP) (+)Refer to Alignment [32] [25] DM2, DM14 Assembly Sec.Page 2-5-1 Loading Arm (TU) (+)Refer to Alignment [32] [33] DM2, DM14 Assembly Sec.Page 2-5-1 [34] [2],[25] M Brake (TU) Assembly DM1, DM15...
  • Page 286 www.freeservicemanuals.info Top View [41] [42] [46] [43] [14] [13] [11] [15] [36] [10] [12] [35] [34] [40] [29] [30] [16] [39] [38] Fig. DM1 Bottom View [20] [33] [32] [24] [26] [27] [25] [23] [28] [22] [21] [31] Fig. DM2 2-4-3 U29PDA...
  • Page 287 www.freeservicemanuals.info (S-1) (S-1) (L-1) (L-3) (L-2) (S-1A) (P-1) Installation of [3] and [6] First, insert [6] diagonally in [3] as shown below. Then, install [6] in [3] while pushing (L-1) in a direction of arrow. After installing [6] in [3], confirm that pin A of [3] enters hole A of [6] properly.
  • Page 288 www.freeservicemanuals.info [11] (S-4A) (L-4) [46] (P-3) [13] [47] Removal of [11] [12] (L-14) 1) Remove screw (S-4A). 2) Unhook spring (P-2). [10] Release (L-4) while (P-2) holding [12] with a finger. Loosen a finger holding [12] and remove [11]. (S-2) Pin of [12] Pin of [10] Groove of [28]...
  • Page 289 www.freeservicemanuals.info Installation of [13] and [12] (S-5) [14] (S-6) [16] [13] [15] Hook spring (P-3) up to [12] and [13], then install then to (P-3) the specified position so that [12] will be floated slightly while holding [12] and [13]. (Refer to Fig.
  • Page 290 www.freeservicemanuals.info (S-8) [22] (C-2) (C-1) [23] (L-6) [21] (P-5) [20] Cap Belt (P-5) [28] Installation position of Cap Belt [21] Cap Belt When installing [23], install the spring (P-5) to [28] as shown in the left figure, and then install [23] while Pin on pressing the spring (P-5) to bottom...
  • Page 291 www.freeservicemanuals.info (P-6) [25] (C-4) [31] Refer to the Alignment Section, Page 2-5-1. (S-9) [29] [33] [30] (L-11) (L-10) [32] (L-8) (C-3) [27] [28] [24] [26] (L-9) Fig. DM14 Fig. DM13-1 [36] Break belt Installation of [25] (P-7) [34] Position of Mode Lever when installed [40] Pin of [35] Pin of [31]...
  • Page 292 www.freeservicemanuals.info [42] [41] [43] (L-13) Slide Plate (S-11) Fig. DM16 [44] [45] Slide Fig. DM17 2-4-9 U29PDA...
  • Page 293 www.freeservicemanuals.info ALIGNMENT PROCEDURES OF MECHANISM The following procedures describe how to align the Alignment 1 individual gears and levers that make up the tape load- Loading Arm (SP) and (TU) Assembly ing/unloading mechanism. Since information about the state of the mechanism is provided to the System Install Loading Arm (SP) and (TU) Assembly so Control Circuit only through the Mode Switch, it is that their triangle marks point to each other as...
  • Page 294 www.freeservicemanuals.info DECK EXPLODED VIEWS Deck Mechanism View 1 Mark Description Floil G-684G or Multemp MH-D (Blue grease) SLIDUS OIL #150 B494 L1467 L1191 B553 B411 B567 L1053 B410 L1051 Chassis Assembly Top View (Lubricating Point) L1322 B501 B560 L1450 L1450 B426 L1466 B121...
  • Page 295 www.freeservicemanuals.info Deck Mechanism View 2 Mark Description Floil G-684G or Multemp MH-D (Blue grease) B587 B521 B487 SLIDUS OIL #150 B416 B591 SANKOUL FG84M (Yellow grease) B520 B590 B522 L1406 B148 B499 B508 B573 B592 B574 B558 B564 B557 B414 B565 B525 L1151...
  • Page 296 www.freeservicemanuals.info Deck Mechanism View 3 Mark Description Floil G-684G or Multemp MH-D (Blue grease) L1321 SLIDUS OIL #150 B347 L1321 B355 B354 B483 L1341 B425 B482 B562 B300 B563 B313 B529 B360 B359 B361 B555 B303 Some Ref. Numbers are not in sequence. B514 2-6-3 U29P4HDEX...
  • Page 297 www.freeservicemanuals.info 2-7-1 MECHANICAL PARTS LIST - VCR MECHANISM 9965 000 25358 CYLINDER ASSEMBLY MK12.5 PAL 6HD B522 9965 000 12373 TG POST ASSEMBLY MK11 9965 000 23363 LOADING MOTOR ASSEMBLY MK12.5 B525 9965 000 12230 LDG BELT MK11 9965 000 24007 SLIDE PLATE MK12.5 B529 9965 000 08504...
  • Page 298 CLASS 1 LASER PRODUCT KLASSE 1 LASER PRODUKT KLASS 1 LASER APPARAT c Copyright 2004 Philips Consumer Electronics B.V. Eindhoven, The Netherlands CLASSE 1 PRODUIT LASER All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
  • Page 299: Table Of Contents

    www.freeservicemanuals.info MAIN SECTION DIGITAL VIDEO DISC PLAYER & VIDEO CASSETTE RECORDER Sec. 1: Main Section I Adjustment Procedures I Schematic Diagrams and CBA’s I Exploded Views I Mechanical and Electrical Parts List TABLE OF CONTENTS LASER BEAM SAFETY PRECAUTIONS ........... . . 1-1-1 IMPORTANT SAFETY PRECAUTIONS .
  • Page 300: Laser Beam Safety Precautions

    www.freeservicemanuals.info LASER BEAM SAFETY PRECAUTIONS This DVD player uses a pickup that emits a laser beam. Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30cm away from the pickup lens when the diode is turned on.
  • Page 301: Important Safety Precautions

    www.freeservicemanuals.info IMPORTANT SAFETY PRECAUTIONS Product Safety Notice J. Use care that foreign objects (screws, solder drop- lets, etc.) do not remain inside the set. Some electrical and mechanical parts have special K. Crimp type wire connector safety-related characteristics which are often not evi- The power transformer uses crimp type connectors dent from visual inspection, nor can the protection they which connect the power cord and the primary side...
  • Page 302 www.freeservicemanuals.info Safety Check after Servicing Examine the area surrounding the repaired location for Chassis or Secondary Conductor damage or deterioration. Observe that screws, parts, and wires have been returned to their original posi- tions. Afterwards, do the following tests and confirm Primary Circuit Terminals the specified values to verify compliance with safety standards.
  • Page 303: Standard Notes For Servicing

    www.freeservicemanuals.info STANDARD NOTES FOR SERVICING Circuit Board Indications Pb (Lead) Free Solder When soldering, be sure to use the Pb free solder. a. The output pin of the 3 pin Regulator ICs is indi- cated as shown. How to Remove / Install Flat Pack-IC Top View Bottom View 1.
  • Page 304 www.freeservicemanuals.info 3. The flat pack-IC on the CBA is affixed with glue, so With Soldering Iron: be careful not to break or damage the foil of each (1) Using desoldering braid, remove the solder from all pin or the solder lands under the IC when removing pins of the flat pack-IC.
  • Page 305 www.freeservicemanuals.info (4) Bottom of the flat pack-IC is fixed with glue to the 2. Installation CBA; when removing entire flat pack-IC, first apply (1) Using desoldering braid, remove the solder from soldering iron to center of the flat pack-IC and heat the foil of each pin of the flat pack-IC on the CBA so up.
  • Page 306 www.freeservicemanuals.info Instructions for Handling Semi-conductors Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electro- static charge during unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1MΩ) that is prop- erly grounded to remove any static electricity that may be charged on the body.
  • Page 307: Function Indicator Symbols

    www.freeservicemanuals.info FUNCTION INDICATOR SYMBOLS Note: If a mechanical malfunction occurs, the power is turned off. When the power comes on again after that by pressing [STANDBY-ON] button, an error message is displayed on the TV screen for 5 seconds. MODE INDICATOR ACTIVE When reel or capstan mechanism is not “EJECT R”...
  • Page 308: Preparation For Servicing

    www.freeservicemanuals.info PREPARATION FOR SERVICING How to Enter the Service Mode About Optical Sensors Caution: An optical sensor system is used for the Tape Start and End Sensors on this equipment. Carefully read and follow the instructions below. Otherwise the unit may operate erratically.
  • Page 309: Operating Controls And Functions

    www.freeservicemanuals.info OPERATING CONTROLS AND FUNCTIONS 1-6-1 H9724IB...
  • Page 310 www.freeservicemanuals.info 1-6-2 H9724IB...
  • Page 311: Signal Name Abbreviations

    www.freeservicemanuals.info SIGNAL NAME ABBREVIATIONS Signal Name Function Signal Name Function Capstan Motor FWD/REV Control C-F/R FIP Drive Power Supply Signal (FWD=”L”/REV=”H”) Control SCART 1 8Pin Level by Capstan Motor Rotation Detection 8POUT-1 C-FG using 8POUT-1 and 8POUT-2 Pulse Control SCART 1 8Pin Level by C-POW-SW Capstan Power Switching Pulse 8POUT-2...
  • Page 312 www.freeservicemanuals.info Signal Name Function Signal Name Function DVD-P- MOD-A Modulator Audio Output Signal +12V at DVD Power-On Signal ON+12V MOD-V Modulator Video Output Signal DVD-P- N-A-PB Normal Audio Playback +3.3V at DVD Power-On Signal ON+3.3V N-A-REC Normal Audio Recording DVD-P-ON+5V +5V at DVD Power-On Signal Oscillator Input DVD-PLAY DVD Play at High...
  • Page 313 www.freeservicemanuals.info Signal Name Function V-ENV Video Envelope Comparator Signal V-IN Video Signal Input V-IN-F Video Signal Input (Front) V-OUT Video Signal Output VCR-LED “VCR” LED Signal Output Power Supply Pull Down Level VIDEO-B Component Video (blue) Signal Composite Video (chrominance) VIDEO-C Signal VIDEO-G...
  • Page 314: Cabinet Disassembly Instructions

    www.freeservicemanuals.info CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart REMOVAL This flowchart indicates the disassembly steps to gain REMOVE/*UNHOOK/ LOC. PART Fig. access to item(s) to be serviced. When reassembling, UNLOCK/RELEASE/ Note follow the steps in reverse order. Bend, route, and UNPLUG/DESOLDER dress the cables as they were originally.
  • Page 315 www.freeservicemanuals.info Reference Notes CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile. Be careful not to break them. (S-1) (S-1) 1-1. Release three Locking Tabs (L-1). [1] Top Case 1-2. Release three Locking Tabs (L-2), then remove the Front Assembly. CAUTION 2: Electrostatic breakdown of the laser (S-1) diode in the optical system block may occur as a...
  • Page 316 www.freeservicemanuals.info CN401 (S-3) CN601 (S-9) (S-8) (S-3) (S-8) [4] DVD Mecha (S-9) Assembly (S-3) (S-4) [5] Partition Plate (S-8) (S-10) (S-5) (S-6) CN501 (S-10) [9] VCR Chassis Unit [7] Loader Holder [6] Power Supply CBA (L-3) Fig. D5 Fig. D3 (S-7) (S-7) [8] DVD Main...
  • Page 317 www.freeservicemanuals.info Cylinder Assembly FE Head ACE Head Assembly [10] Deck Assembly SW507 Lead with blue stripe Lead with blue stripe LD-SW Desolder [14] Jack-A CBA (S-11) (S-13) [13] Main CBA [10] Deck Assembly [12] Power SW CBA Cam Gear [13] Main CBA Desolder (S-11) Hole...
  • Page 318 www.freeservicemanuals.info HOW TO EJECT MANUALLY 1. Remove the Top Case. 2. Rotate the roulette in the direction of the arrow as shown below. 3. Pull the tray slowly with a hand. View for A Rotate this roulette in the direction of the arrow DVD Mecha 1-8-5 H9720DC...
  • Page 319: Electrical Adjustment Instructions

    www.freeservicemanuals.info ELECTRICAL ADJUSTMENT INSTRUCTIONS General Note: "CBA" is an abbreviation for "Circuit Board Assembly." NOTE: Figure 1 1.Electrical adjustments are required after replacing circuit components and certain mechanical parts. It is important to do these adjustments only after all repairs and replacements have been com- EXT.
  • Page 320: Firmware Renewal Mode

    www.freeservicemanuals.info FIRMWARE RENEWAL MODE 1. Turn the power on and remove the disc on the tray. 5. After programming is finished, the tray opens auto- 2. To put the DVD player into version up mode, press matically. Fig. e appears on the screen and the [9], [8], [7], [6], and [SEARCH MODE] buttons on checksum in (*2) of Fig.
  • Page 321: Block Diagrams

    www.freeservicemanuals.info BLOCK DIAGRAMS <VCR SECTION> Servo/System Control Block Diagram H9724BLS 1-11-1...
  • Page 322 www.freeservicemanuals.info Video Block Diagram H9724BLV 1-11-2...
  • Page 323 www.freeservicemanuals.info Audio Block Diagram H9724BLA 1-11-3...
  • Page 324 www.freeservicemanuals.info Hi-Fi Audio Block Diagram H9724BLH 1-11-4...
  • Page 325 www.freeservicemanuals.info Power Supply Block Diagram H9724BLP 1-11-5...
  • Page 326 www.freeservicemanuals.info BLOCK DIAGRAMS <DVD SECTION> DVD System Control / Servo Block Diagram H9724BLSD 1-11-6...
  • Page 327 www.freeservicemanuals.info Digital Signal Process Block Diagram H9724BLD 1-11-7...
  • Page 328 www.freeservicemanuals.info DVD Video / Audio Block Diagram H9724BLVD 1-11-8...
  • Page 329: Schematic Diagrams / Cba's And Test Points

    www.freeservicemanuals.info SCHEMATIC DIAGRAMS / CBA'S AND TEST POINTS Standard Notes Notes: WARNING 1. Do not use the part number shown on these draw- ings for ordering. The correct part number is Many electrical and mechanical parts in this chassis shown in the parts list, and may be slightly different have special characteristics.
  • Page 330 www.freeservicemanuals.info MAIN 1/9 Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position CAPACITORS TRANSISTORS C505 Q513 C506 Q514 C507 Q515 C508 RESISTORS C509 R509 C510 R512 C511 R513 C512 R517 C514 R536 C515 R537 C516 R538 C517 R539 C518 R540 C519...
  • Page 331 www.freeservicemanuals.info Main 1/9 Schematic Diagram < VCR Section > IC501 KEY VOLTAGE CHART Pin No. KEY 1 (7 PIN) KEY 2 (8 PIN) Voltage indications for PLAY, REC and DVD modes Voltage 0.00 ~ 0.51V REC/OTR -------------- on the Schematic Diagrams are as shown below: 0.51 ~ 0.92V POWER STOP/EJECT...
  • Page 332 www.freeservicemanuals.info Main 2/9, Sensor & Power SW Schematic Diagrams < VCR Section > IC611 MATRIX CHART “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: SACD PSCAN REPEAT PLAY MODE REC MODE (2.5) DVD MODE...
  • Page 333 www.freeservicemanuals.info MAIN 2/9 Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position CAPACITORS RESISTORS C502 R523 C612 R525 C614 R526 C615 R527 C616 R528 C703 R529 C704 R530 C706 R531 C709 R532 C711 R533 C712 R601 C714 R602 C715 R603 C716...
  • Page 334 www.freeservicemanuals.info MAIN 3/9 Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position Ref No. Position Ref No. Position CAPACITORS CAPACITORS TRANSISTORS RESISTORS C251 C347 Q404 R402 C252 C349 Q405 R404 C253 C350 Q406 R405 C254 C402 Q775 R406 C301 C403 Q776...
  • Page 335 www.freeservicemanuals.info Main 3/9 Schematic Diagram < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: PLAY MODE REC MODE (2.5) DVD MODE < > THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE PLAY,REC &...
  • Page 336 www.freeservicemanuals.info Main 4/9 Schematic Diagram < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: PLAY MODE REC MODE (2.5) DVD MODE < > THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE PLAY,REC &...
  • Page 337 www.freeservicemanuals.info Main 5/9 Schematic Diagram < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: PLAY MODE REC MODE (2.5) DVD MODE < > THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE PLAY,REC &...
  • Page 338 www.freeservicemanuals.info Main 6/9 Schematic Diagram < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: PLAY MODE REC MODE (2.5) DVD MODE < > THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE PLAY,REC &...
  • Page 339 www.freeservicemanuals.info MAIN 6/9 Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position CAPACITORS COILS C104 AH-2 L121 AG-3 C107 AH-3 TRANSISTORS C109 AG-4 L122 AG-3 C112 AH-4 Q104 AH-2 C113 AH-4 Q105 AE-3 C114 AG-1 Q107 AE-4 C116 AH-4 Q108 AE-4...
  • Page 340 www.freeservicemanuals.info MAIN 7/9 Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position CAPACITORS RESISTORS C056 AM-4 R051 AL-4 C057 AM-3 R052 AL-4 C058 AM-3 R053 AL-4 C059 AM-2 R054 AN-4 C060 AM-3 R055 AM-4 C062 AM-3 R056 AM-3 C063 AM-3 R058...
  • Page 341 www.freeservicemanuals.info Main 7/9 & DVD Open/Close Schematic Diagrams < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: PLAY MODE REC MODE (2.5) DVD MODE < >...
  • Page 342 www.freeservicemanuals.info Main 8/9 Schematic Diagram < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: PLAY MODE REC MODE (2.5) DVD MODE < > THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE PLAY,REC &...
  • Page 343 www.freeservicemanuals.info Main 9/9 Schematic Diagram < VCR Section > MAIN 9/9 Schematic Diagram Parts Location Guide Ref No. Position CAPACITORS C631 AV-1 C632 AV-2 C633 AV-2 C634 AW-2 C635 AV-1 C636 AW-1 C637 AW-2 IC631 AV-1 RESISTORS R632 AU-2 R633 AV-2 R634 AV-1...
  • Page 344 www.freeservicemanuals.info Main CBA & Sensor CBA Top View Sensor CBA Top View BHF300F01011A TP751 TP301 BHF300F01011B V-OUT C-PB VR501 SW-P TP504 RF-SW TP501 S-INH TP503 1-12-25 1-12-26 BH9700F01016A...
  • Page 345 www.freeservicemanuals.info Main CBA Bottom View PIN 6 OF IC1403 PIN 19 OF CN1601 PIN 16 OF CN1601 PIN 14 OF CN1601 PIN 10 OF CN1601 PIN 1 OF CN1601 1-12-27 1-12-28 BH9700F01016A...
  • Page 346 www.freeservicemanuals.info Main CBA Parts Location Guide Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position Ref No. Position CAPACITORS CAPACITORS CAPACITORS CAPACITORS...
  • Page 347 www.freeservicemanuals.info Power SW CBA Top View Power SW CBA Bottom View BH9700F01016B DVD Open/Close DVD Open /Close CBA Top View CBA Bottom View BH9700F01016C 1-12-32 1-12-31...
  • Page 348 www.freeservicemanuals.info Power Supply & Junction Schematic Diagram < VCR Section > CAUTION ! Voltage indications for PLAY, REC and DVD modes CAUTION ! on the Schematic Diagrams are as shown below: For continued protection against fire hazard, Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. replace only with the same type fuse.
  • Page 349 www.freeservicemanuals.info Power Supply CBA Top View Power Supply CBA Bottom View BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER CAUTION ! CAUTION ! SUPPLY CIRCUIT , AN ISOLATION TRANSFORMER MUST BE USED. For continued protection against fire hazard, Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.
  • Page 350 www.freeservicemanuals.info Jack-A Schematic Diagram < VCR Section > JACK-A Schematic Diagram JACK-A CBA Parts Location Guide Parts Location Guide Ref No. Position Ref No. Position CAPACITORS CAPACITORS C101 C101 C102 C102 C103 C103 C105 C105 C106 C106 C108 C108 C110 C110 C111 C111...
  • Page 351 www.freeservicemanuals.info AFV Schematic Diagram < VCR Section > AFV Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position CAPACITORS CONNECTOR DIODE COILS RESISTORS CRYSTAL OSCILLATOR H9724SCAFV AFV CBA Top View AFV CBA Bottom View AFV CBA Parts Location Guide Ref No.
  • Page 352 www.freeservicemanuals.info DVD Main 1/3 Schematic Diagram < DVD Section > Voltage indications for PLAY and STOP modes “ “ = SMD on the Schematic Diagrams are as shown below: PLAY MODE STOP MODE (2.5) THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE BOTH PLAY &...
  • Page 353 www.freeservicemanuals.info DVD Main 2/3 Schematic Diagram < DVD Section > “ “ = SMD Voltage indications for PLAY and STOP modes on the Schematic Diagrams are as shown below: PLAY MODE STOP MODE (2.5) THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE BOTH PLAY &...
  • Page 354 www.freeservicemanuals.info IC101 VOLTAGE CHART PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- -----...
  • Page 355 www.freeservicemanuals.info DVD Main 3/3 Schematic Diagram < DVD Section > Voltage indications for PLAY and STOP modes “ “ = SMD on the Schematic Diagrams are as shown below: PLAY MODE STOP MODE (2.5) THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE BOTH PLAY &...
  • Page 356: Waveforms

    www.freeservicemanuals.info WAVEFORMS NOTE: Input VCR: COLOR BAR SIGNAL (WF1~WF3) DVD: POWER ON (STOP) MODE (WF4~WF6) CD: 1kHz PLAY (WF7~WF9) TP301 UPPER TP504 Pin 1 of CN1601 Pin 14 of CN1601 LOWER C-PB 10mV x 10 RF-SW 0.5V x 10 VIDEO-Y VIDEO-Y 0.2V 0.2V...
  • Page 357: Wiring Diagram < Vcr Section

    www.freeservicemanuals.info WIRING DIAGRAM < VCR SECTION > 1-14-1 H9724WI...
  • Page 358: Wiring Diagram < Dvd Section

    www.freeservicemanuals.info WIRING DIAGRAM < DVD SECTION > 1-14-2 H9724WID...
  • Page 359: System Control Timing Charts

    www.freeservicemanuals.info SYSTEM CONTROL TIMING CHARTS Mode SW : LD-SW LD-SW Position detection A/D Input voltage Limit Symbol (Calculated voltage) 3.76V~4.50V (4.12V) 4.51V~5.00V (5.00V) 0.00V~0.25V (0.00V) 1.06V~1.50V (1.21V) 0.66V~1.05V (0.91V) 1.99V~2.60V (2.17V) 1.51V~1.98V (1.80V) 3.20V~3.75V (3.40V) 0.26V~0.65V (0.44V) 4.51V~5.00V (5.00V) 2.61V~3.19V (2.97V) Note : Note:...
  • Page 360 www.freeservicemanuals.info Still/Slow Control Frame Advance Timing Chart 1) SP Mode 18 RF-SW The first rise of RF-SW after a rise in F-AD signal F-AD (Internal Signal) "H" "H" "Z" C-DRIVE "L" "L" Stop detection (T2) Acceleration Detection (T1) Slow Tracking Value PB CTL Reversal Limit Value 20ms...
  • Page 361 www.freeservicemanuals.info 2) LP/SLP Mode 18 RF-SW The first rise of RF-SW after a rise in F-AD signal F-AD (Internal Signal) "H" "H" "Z" C-DRIVE "L" "L" Stop detection (T2) Acceleration Detection (T1) Slow Tracking Value PB CTL Reversal Limit Value 20ms 78 C-F/R 16 H-A-SW...
  • Page 362 www.freeservicemanuals.info EJECT ST-S/ END-S "OFF" CASS.LOAD LD-FWD 0.2s LD-REV 0.7s LD-FWD 0.4s LD-FWD 0.5s LD-REV STOP(A) PLAY LD-FWD PLAY LD-FWD LD-REV 0.2s LD-FWD PLAY PLAY PAUSE (SLOW) LD-FWD STILL(SLOW) PLAY LD-REV 0.2s LD-FWD PLAY STOP /EJECT LD-REV STOP(A) 1-15-4 H9720TI...
  • Page 363 www.freeservicemanuals.info STOP(A) STOP LD-REV 0.2s LD-FWD STOP /EJECT LD-FWD 2.5s LD-FWD 0.5s LD-REV STOP(A) LD-REV 0.2s LD-FWD STOP /EJECT LD-FWD 2.5s LD-FWD 0.5s LD-REV STOP(A) LD-FWD PAUSE LD-FWD 2.5s Short REV LD-REV 0.2s LD-FWD REC PAUSE REC or PAUSE STOP /EJECT LD-FWD 1.0s...
  • Page 364: Ic Pin Function Descriptions

    www.freeservicemanuals.info IC PIN FUNCTION DESCRIPTIONS [ VCR Section ] Signal Active Function Name Level IC501( SERVO / SYSTEM CONTROL IC ) Not Used “H” ≥ 4.5V, “L” ≤ 1.0V Not Used Signal Active Not Used Function Name Level SCART 2 RGB 27 OUT RGB- Through Control Input Signal from...
  • Page 365 www.freeservicemanuals.info Signal Active Signal Active Function Function Name Level Name Level OSDVcc OSDVcc Capstan Motor FWD/REV Control 78 OUT C-F/R LPF Connected Signal (FWD=”L”/ Terminal (Slicer) REV=”H”) SECAM or Supply Reel S-REEL PULSE MESECAM Rotation Signal COLOR-IN Chroma Video Take Up Reel Input Signal at PULSE T-REEL...
  • Page 366 www.freeservicemanuals.info IC612 ( FIP DRIVER ) Signal Name Function Name FP-CLK Clock Input FP-STB Serial Interface Strobe Not Used Not Used Power Supply Segment Output Pull Down Level Segment Output Grid Output Power Supply Oscillator Input Not Used FP-DIN Serial Data Input 1-16-3 H9724PIN...
  • Page 367: Lead Identifications

    www.freeservicemanuals.info LEAD IDENTIFICATIONS PQ070XZ5MZP MID-32A22F 2SA1175(F,H,J) 2SA1015-GR(TPE2) PT204-6B-12 2SC2785(F,H,J) 2SA1020(Y) BA1F4M-T 2SC1815-BL(TPE2) 1: Vin BN1F4M-T 2SC1815-GR(TPE2) 2: Vc BN1L4M-T 2SC1815-Y(TPE2) 3: Vo KRA103M 2SC2120-Y(TPE2) 4: Vadj KRC103M 2SC3266-Y(TPE2) 5: GND KTA1266(GR) KTA1281(Y) 1 2 3 KTA1267(GR,Y) KTC3203(Y) KTC3199(BL,GR,Y) KTC3205(Y) RN2204(TE4,T) KIA339F EL LM339DT FA1F4M-T1B...
  • Page 368: Electrical Parts List

    www.freeservicemanuals.info 1-18-1 ELECTRICAL PARTS LIST MISCELLANEOUS X502 9965 000 12288 X’TAL 32.768KHZ(20PPM) 9965 000 25718 DVD MAIN CBA UNIT 9965 000 23969 PSV CBA (PSU, JUNCTION & JACK) CAPACITORS 9965 000 25719 MCV CBA (MAIN, SENSOR, POWER SW, C402 9965 000 23975 FILM CAP 0.018UF /100V J DVD OPEN/CLOSE &...
  • Page 369 www.freeservicemanuals.info 1-18-2 ELECTRICAL PARTS LIST DIODES D511 9965 000 15309 ZENER DIODE DZ-7.5BSAT265 Q302 * 9965 000 09882 TRANSISTOR BN1L4M-T D512 4822 130 30621 1N4148 Q401 9965 000 16623 CHIP TRANSISTOR FMG4A T148 D555 9965 000 19572 LED MIE-534A2 Q401 * 9965 000 12361 CHIP TRANSISTOR RN1511(TE85R) D555 *...
  • Page 370 www.freeservicemanuals.info 1-18-3 ELECTRICAL PARTS LIST TRANSISTORS Q1352 * 9965 000 09882 TRANSISTOR BN1L4M-T 4822 157 11318 18UH 10% Q1502 9965 000 16624 CHIP TRANSISTOR KRC103S RTK 4822 157 10889 10UH Q1502 * 9965 000 12361 CHIP TRANSISTOR RN1511(TE85R) 9965 000 12200 X’TAL 18.432MHZ Q1503 9965 000 13683...
  • Page 371 www.freeservicemanuals.info 1-18-4 ELECTRICAL PARTS LIST CAPACITORS C1107 * 9965 000 19660 ELCAP. 220UF /6.3V M D1003 * 9965 000 23978 1N4005 C2014 4822 126 14142 0.01UF 500V D1004 4822 130 31933 1N5061 C2015 4822 124 42027 470UF 20% 6,3V D1004 * 9965 000 23978 1N4005 C2015 * 9965 000 19558 ELCAP.
  • Page 372 www.freeservicemanuals.info 1-18-5 ELECTRICAL PARTS LIST JACK CBA MISCELLANEOUS JK1402 9965 000 20716 RGB CONNECTOR MRC-021V-03 L102 4822 526 10685 BEAD CORE B16 RH 3.5X10X1.3 CAPACITORS C102 9965 000 15289 ELCAP. 1UF /50V M C102 * 9965 000 19559 ELCAP. 1UF /50V M C103 9965 000 15246 ELCAP.
  • Page 373: Exploded Views

    www.freeservicemanuals.info EXPLODED VIEWS Cabinet 2L071 2L071 2L071 See Electrical Parts List 2L012 for parts with this mark. 2L021 2L021 2L071 Some Ref. Numbers are 2L021 not in sequence. L0-9 L0-9 2L082 2L020 Jack-A CBA 2L021 JW003 JW004 Sensor CBA DVD Main AFV CBA CBA Unit 2B11...
  • Page 374 www.freeservicemanuals.info Packing X20A Unit Some Ref. Numbers are not in sequence. 1-19-3 H9724PEX...
  • Page 375 www.freeservicemanuals.info 1-20-1 MECHANICAL & ACCESSORY PARTS LIST ELECTRICAL PCBAS 9965 000 25718 DVD MAIN CBA UNIT 9965 000 23969 PSV CBA (PSU, JUNCTION & JACK) 9965 000 25719 MCV CBA (MAIN, SENSOR, POWER SW & DVD OPEN/CLOSE) 9965 000 24118 SENSOR CBA 9965 000 23977 AFV PCB ASSEMBLY CPD0500/9701...
  • Page 376 www.freeservicemanuals.info DECK MECHANISM SECTION DIGITAL VIDEO DISC PLAYER & VIDEO CASSETTE RECORDER Sec. 2: Deck Mechanism Section I Standard Maintenance I Mechanism Alignment Procedures I Disassembly / Assembly of Mechanism I Deck Exploded Views I Deck Parts List TABLE OF CONTENTS STANDARD MAINTENANCE .
  • Page 377: Standard Maintenance

    www.freeservicemanuals.info STANDARD MAINTENANCE Service Schedule of Components This maintenance chart shows you the standard of replacement and cleaning time for each part. Because those may replace depending on environment and purpose for use, use the chart for reference. h: Hours : Cleaning I: Replace Deck...
  • Page 378 www.freeservicemanuals.info Cleaning Cleaning of ACE Head Clean the head with a cotton swab. Cleaning of Video Head Procedure Clean the head with a head cleaning stick or chamois 1.Remove the top cabinet. cloth. 2.Dip the cotton swab in 90% isopropyl alcohol and Procedure clean the ACE Head.
  • Page 379: Service Fixture And Tools

    www.freeservicemanuals.info SERVICE FIXTURE AND TOOLS J-1-1, J-1-2 Ref. No. Name Part No. Adjustment J-1-1 Alignment Tape 9965 000 14514 Head Adjustment of ACE Head J-1-2 Alignment Tape 9965 000 14516 Azimuth and X Value Adjustment of ACE Head / (2 Head model) Adjustment of Envelope Waveform 9965 000 14515 (4 Head model)
  • Page 380: Mechanical Alignment Procedures

    www.freeservicemanuals.info MECHANICAL ALIGNMENT PROCEDURES Explanation of alignment for the tape to correctly run B. Method to place the Cassette Holder in the tape- starts on the next page. Refer to the information below loaded position without a cassette tape on this page if a tape gets stuck, for example, in the 1.
  • Page 381 www.freeservicemanuals.info 1. Tape Interchangeability Alignment Note: To do these alignment procedures, make sure that the Tracking Control Circuit is set to the preset position every time a tape is loaded or unloaded. (Refer to page 2-3-4, procedure 1-C, step 2.) Equipment required: Dual Trace Oscilloscope VHS Alignment Tape (9965 000 14515)
  • Page 382 www.freeservicemanuals.info 1-A. Preliminary/Final Checking and 4. If creasing or snaking is apparent, adjust the Tilt Alignment of Tape Path Adj. Screw of the ACE Head. (Fig. M6) Purpose: To make sure that the tape path is well stabilized. Azimuth Adj. Screw Symptom of Misalignment: If the tape path is unstable, the tape will be damaged.
  • Page 383 www.freeservicemanuals.info 5. To shift the CTL waveform, press CH UP or CH 5. When Guide Rollers [2] and [3] (Refer to Fig. M3) DOWN button on the remote control unit. Then are aligned properly, there is no envelope drop make sure that the maximum output position of PB either at the beginning or end of track as shown in ±...
  • Page 384 www.freeservicemanuals.info 1-D. Azimuth Alignment of Audio/Con- 2. When the tape has been curled up or bent, turn the trol/ Erase Head alignment screw to adjust the height of REV Post. (Refer to Fig. M11 and M13.) Purpose: To correct the Azimuth alignment so that the Audio/ Control/Erase Head meets tape tracks properly.
  • Page 385: Disassembly/Assembly Procedures Of Deck Mechanism

    www.freeservicemanuals.info DISASSEMBLY/ASSEMBLY PROCEDURES OF DECK MECHANISM Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to CABINET DISASSEMBLY INSTRUCTIONS.) All the following procedures, including those for adjustment and replacement of parts, should be done in Eject mode;...
  • Page 386 www.freeservicemanuals.info REMOVAL INSTALLATION STEP START- REMOVE/*UNHOOK/ /LOC. PART ADJUSTMENT Fig. No. UNLOCK/RELEASE/ CONDITION UNPLUG/DESOLDER [33] [26] BT Arm DM2H, DM14H *(P-5) Loading Arm (SP) (+)Refer to Alignment [34] [26] DM2H, DM14H Assembly Sec.Page 2-5-1 Loading Arm (TU) (+)Refer to Alignment [35] [34] DM2H, DM14H...
  • Page 387 www.freeservicemanuals.info Top View [44] [45] [49] [46] [14] [13] [11] [15] [38] [10] [12] [37] [36] [43] [32] [41] [31] [40] [42] Fig. DM1H Bottom View [19] [35] [34] [25] [23] [24] [26] [27] [22] [28] [20] [33] Fig. DM2H 2-4-3 U29PHSDA...
  • Page 388 www.freeservicemanuals.info (S-1) (S-1) (L-1) (L-3) (L-2) (S-1A) (P-1) Installation of [3] and [6] First, insert [6] diagonally in [3] as shown below. Then, install [6] in [3] while pushing (L-1) in a direction of arrow. After installing [6] in [3], confirm that pin A of [3] enters hole A of [6] properly.
  • Page 389 www.freeservicemanuals.info [11] (S-4A) (L-4) [49] (P-3) [13] [50] Removal of [11] [12] (L-12) 1) Remove screw (S-4A). 2) Unhook spring (P-2). [10] Release (L-4) while (P-2) holding [12] with a finger. Loosen a finger holding [12] and remove [11]. (S-2) Pin of [12] Pin of [10] Groove of [27]...
  • Page 390 www.freeservicemanuals.info Installation of [13] and [12] (S-5) [14] (S-6) [13] [15] Hook spring (P-3) up to [12] and [13], then install then to (P-3) the specified position so that [12] will be floated slightly while holding [12] and [13]. (Refer to Fig. A.) [12] Fig.
  • Page 391 www.freeservicemanuals.info (C-1) turn [22] (S-8) [20] (L-6) [21] [19] Cap Belt Pin on [22] Installation position of Cap Belt [20] Cap Belt [27] Position of pin on [22] Fig. DM12H [19] View for A Fig. DM11H 2-4-7 U29PHSDA...
  • Page 392 www.freeservicemanuals.info Installation of [26] [26] (C-3) Position of Mode Lever when installed Pin of [33] Pin of [37] (S-9) Pin of [36] (L-8) [23] (L-7) Bottom View [24] (C-5) [26] (C-4) (C-2) [28] [27] [25] [29] [30] Align [26] and [27] as shown. [27] First groove on [27] First tooth on [47]...
  • Page 393 www.freeservicemanuals.info [38] [36] [43] (P-6) turn [39] (L-10) turn [42] turn [47] [48] Slide [37] Fig. DM17H (C-7) [41] (C-6) [40] Fig. DM15H [45] [44] [46] (L-11) Slide Plate (S-11) Fig. DM16H 2-4-9 U29PHSDA...
  • Page 394: Alignment Procedures Of Mechanism

    www.freeservicemanuals.info ALIGNMENT PROCEDURES OF MECHANISM The following procedures describe how to align the Alignment 1 individual gears and levers that make up the tape load- Loading Arm (SP) and (TU) Assembly ing/unloading mechanism. Since information about the state of the mechanism is provided to the System Install Loading Arm (SP) and (TU) Assembly so that Control Circuit only through the Mode Switch, it is their triangle marks point to each other as shown in...
  • Page 395: Deck Exploded Views

    www.freeservicemanuals.info DECK EXPLODED VIEWS Deck Mechanism View 1 Mark Description Floil G-684G or Multemp MH-D (Blue grease) SLIDUS OIL #150 B494 L1467 L1191 B553 B411 B567 L1053 B410 L1051 Chassis Assembly Top View (Lubricating Point) L1322 B501 L1450 L1450 L1466 B121 B126 B492...
  • Page 396 www.freeservicemanuals.info Deck Mechanism View 2 Mark Description Floil G-684G or Multemp MH-D (Blue grease) B587 B521 B487 SLIDUS OIL #150 B416 B591 SANKOUL FG84M (Yellow grease) B590 B522 L1406 B148 B573 B499 B508 B574 B592 B585 B518 B558 B564 B557 B414 B572 B565...
  • Page 397 www.freeservicemanuals.info Deck Mechanism View 3 Mark Description Floil G-684G or Multemp MH-D (Blue grease) L1321 SLIDUS OIL #150 B347 L1321 B355 B354 B483 L1341 B425 B482 B562 B300 B563 B313 B529 B360 B359 B361 B555 B303 Some Ref. Numbers are not in sequence. B514 2-6-3 U29P4HSDEX...
  • Page 398 www.freeservicemanuals.info 2-7-1 MECHANICAL PARTS LIST - VCR MECHANISM 9965 000 23381 CYLINDER ASSEMBLY MK12.5 PAL 6HD B516 9965 000 05342 REEL WASHER MK9 5*2.1*0.5 9965 000 24006 CYLINDER ASY MK12.5 PAL 6HD(V) B518 4822 532 13159 P.S.W. 1.6X4.0X0.5T 9965 000 23363 LOADING MOTOR ASSEMBLY MK12.5 B521 9965 000 17220...

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