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Toshiba IK-TF9P Service Manual

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FILE NO. 210-200807GR
SERVICE MANUAL

CCD CAMERA

IK-TF9P
IK-TF9P
The above model is classified as a green product (*1), as indicated by the letter marking (G)
after model name. This Service Manual describes replacement parts for the green product.
When repairing this green product, use the part(s) described in this manual and lead-free
solder (*2).
For (*1) and (*2), see the next page.
Published in Japan, Mar. 2009 (TD)
TOSHIBA CORPORATION 2009

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Summary of Contents for Toshiba IK-TF9P

  • Page 1: Ccd Camera

    This Service Manual describes replacement parts for the green product. When repairing this green product, use the part(s) described in this manual and lead-free solder (*2). For (*1) and (*2), see the next page. Published in Japan, Mar. 2009 (TD) TOSHIBA CORPORATION 2009...
  • Page 2 WARNING This product is manufactured using lead free solder. DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !
  • Page 3 SAFETY NOTICE SAFETY PRECAUTIONS LEAKAGE CURRENT CHECK The AC line cord of power supply connect to terminal. Measure the AC voltage across the 1500W resistor. And plug the AC line cord of power supply into a 120V The test must be conducted with the AC switch on and AC outlet.

  • Page 4: Table Of Contents

    CONTENTS SECTION 1 GENERAL DESCRIPTION 1. CAUTIONS ON USE AND INSTALLATION ......1-2 7. MODE SETTING BY ON SCREEN DISPLAY ...... 1-5 2. COMPONENTS ..............1-2 8. INPUT OUTPUT SIGNAL SPECIFICATIONS ....1-17 3. NAMES AND FUNCTIONS ..........1-3 9. CCD OUTPUT WAVEFORM TIMING CHART ....1-17 4.

  • Page 5: Section 1 General Description

    SECTION 1 GENERAL DESCRIPTION IK-TF9P...
  • Page 6 IK-TF9P...
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  • Page 9 IK-TF9P...
  • Page 10 IK-TF9P...
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  • Page 13 IK-TF9P...
  • Page 14 1-10 IK-TF9P...
  • Page 15 1-11 IK-TF9P...
  • Page 16 1-12 IK-TF9P...
  • Page 17 1-13 IK-TF9P...
  • Page 18 1-14 IK-TF9P...
  • Page 19 1-15 IK-TF9P...
  • Page 20 1-16 IK-TF9P...
  • Page 21 1-17 IK-TF9P...
  • Page 22 1-18 IK-TF9P...

  • Page 23: Electrical Adjustment Procedures

    · PC (with a frame grabber installed) · Lens · Plastic chip screwdriver · Gray scale chart, color bar chart · Lights (TOSHIBA photo reflector lamp 500W x 2, or a halogen lamp 500W x 2) · PoCL Cable (EXC-CL05S) IK-TF9P...
  • Page 24 So set the light equipments to give an even illumination. CA22 TC02 Note: Perform the adjustments in a dustless location to prevent inside of the camera unit from dirty Fig.3 Process PC board (external side) IK-TF9P...

  • Page 25: Total Adjustments

    1. Set the lens iris to close. 2. Press the DATA buttons. 1-2-5. ABB Adjustment 3. The automatic black balance adjustment is performed automatically and “ABB OK” is displayed on the screen. 1-2-6. Screen Display Confirmation 1-2-7. White Pixel Masking IK-TF9P...
  • Page 26 R/G value on the screen obtains 100 data so that the R/G value on the screen obtains 100 ± 1. ± 1. 1100 ± 40mV 1100 ± 40mV (TC02) (TC02) Adjust the R/G value to 100 Adjust the R/G value to 100 IK-TF9P...
  • Page 27 2. After more than 15 minutes continuity, set the lens iris to close and keep pressing the DATA DOWN button for a long times at approx. 7 seconds. 3. The automatic white pixel masking is performed automatically and “PIX OK” is displayed on the screen. IK-TF9P...

  • Page 28: Exploded Views

    The mounting position of replacement is to be identical with originals. The substitute replacement parts which do not have the same safety characteristics are specified in the parts list may create shock, fire or other hazards. 1. EXPLODED VIEWS 1-1. Packing Assembly IK-TF9P...

  • Page 29: Camera Head Assembly

    1-2. Camera Head Assembly A104 A104A A104A S001 A104A UC05 PM06A A109D UC04 A103A W011 A103 UC02 A001S H001 A109B PM06 A109C UC03A A106 A107 UC01 A001A UC03 A101 A102 A108 A105A A101A IK-TF9P...

  • Page 30: Parts List

    EPCS4SI8N for TF9P CC40 76092730 Cap,Chip,Ceramic 0.1μF K 16V QC14 23085150 IC MAX8860EUA33 CC41 76105101 Cap,Chip,Ceramic 100pF J 50V QC16 23085124 IC TC7SH32FU CC42 76105101 Cap,Chip,Ceramic 100pF J 50V QC32 75012999 IC NJM2872BF24 CC43 76092730 Cap,Chip,Ceramic 0.1μF K 16V IK-TF9P...
  • Page 31 CH35 76109103 Cap,Chip,Ceramic 0.01μF K 50V RC61 75006060 Res,Chip 10kW D 1/16W CH36 76105100 Cap,Chip,Ceramic 10pF J 50V RC63 76000445 Res,Chip,Jumper CH37 76109103 Cap,Chip,Ceramic 0.01μF K 50V RC85 75005003 Res,Chip 22W D 1/16W CH38 76105100 Cap,Chip,Ceramic 10pF J 50V IK-TF9P...
  • Page 32 23085130 IC TC4W53FU RH63 75006064 Res,Chip 22kW D 1/16W QH19 23085213 IC NJM072BV RH64 75011952 Res,Chip 150kW D 1/16W QH20 23085187 IC MAX4516CUK RH65 75012077 Res,Chip 300kW D 1/16W QH22 23085220 IC TC7SH00FU RH66 75009778 Res,Chip 43kW D 1/16W IK-TF9P...
  • Page 33 76105100 Cap,Chip,Ceramic 10pF J 50V FS01 23144753 Fuse 25CT 2A(125V) CM44 76109103 Cap,Chip,Ceramic 0.01μF K 50V LS01 75013008 Filter ACM4532-601-2P CM45 76092730 Cap,Chip,Ceramic 0.1μF K 16V ZM01 23103889 Filter BK1608TS102 CM46 76109103 Cap,Chip,Ceramic 0.01μF K 50V ZM02 23103889 Filter BK1608TS102 IK-TF9P...
  • Page 34 75006058 Res,Chip 5600W D 1/16W RR29 75006057 Res,Chip 1800W D 1/16W RB04 75013013 Res,Chip 82W D 1/16W RR32 75005131 Res,Chip 47W D 1/16W RB05 75006058 Res,Chip 5600W D 1/16W -MISCELLANEOUS- RB06 75008737 Res,Chip 1200W D 1/16W ZB03 75005309 Filter #T629LLN-1887 IK-TF9P...
  • Page 35 23085128 IC TC7SZ32FU QY52 23085278 IC TC7WZ00FK QY53 23085279 IC TC7WZ32FK QY54 23085128 IC TC7SZ32FU QY55 70129349 IC CXA1439M QY57 23085128 IC TC7SZ32FU QZ52 23085278 IC TC7WZ00FK QZ53 23085279 IC TC7WZ32FK QZ55 70129349 IC CXA1439M QZ57 23085128 IC TC7SZ32FU IK-TF9P...
  • Page 36 23528404 Filter pack A107 23405402 Optical filter A108 70869181 C Mount Cap A109B 75013026 Washer A109C 75013027 Nut A109D 23717245 Screw PM06A 23727012 Screw 12600-S-12 UC03A 23717245 Screw A701 70917900 Carton A707 75007402 Rabel Y110 75014026 Instruction manual IK-TF9P IK-TF9P...

  • Page 37: Pc Boards

    SECTION 4 PC BOARDS AND SCHEMATIC DIAGRAMS 1. PC BOARDS 1-1. Sub PC Board Top Side Bottom Side IK-TF9P...

  • Page 38: Process Pc Board

    1-2. Process PC Board Top Side Bottom Side IK-TF9P...

  • Page 39: Tg Pc Board

    1-3. TG PC Board Top Side Bottom Side IK-TF9P...

  • Page 40: Mother Pc Board

    1-4. Mother PC Board Top Side IK-TF9P...
  • Page 41 Bottom Side IK-TF9P...

  • Page 42: Rear Pc Board

    1-5. Rear PC Board Top Side Bottom Side IK-TF9P...

  • Page 43: Block Diagrams

    HE G GAIN AMP from HEAD QG03 QG04 REF P,. CLAMP QG03 QG05 CLAMP PBLB QB02 ZB03,ZB04 QB06 VARIABLE PA_B VIDEO HE B GAIN AMP QB03 QB04 REF P,. CLAMP QG03 QG05 CLAMP QB09 REF PLUSE PW02 To MOTHER IK-TF9P...

  • Page 44: Process(1/2), (2/2) Block Diagram

    QA04 QA05 RESET QC16 EEPROM KEYOUT0 KEYOUT1 From MC K PC01 KEYIN0 PROCESS 1/2 KEYIN1 To MOTHER L DDSP SDODSP KEYIN2 RST2 CL A ∼ D GMN I E SEL0 ∼ 1 BUND 0 ∼ 15 CHARA FUCHI 4-10 IK-TF9P...

  • Page 45: Tg Block Diagram

    QH05 QH06 -7.5V XSHP QH08 QH09 -7.5VH QH07 QH10 QH01 QH23 XV3,XSG, QH30 XV2,XV1 WPBL V driver QH31 QH51∼ QH02 QH54 Configuration ΦVsub driver QH14 RST3 QH16 INDEX,CBLK X'tal TRIG SHADING ZH04 D-SHAD SHAD CORRECTION QH18,QH19 QH23 4-11 4-12 IK-TF9P...

  • Page 46: Mother(1/2), (2/2) Block Diagram

    WB G WB B X0+/- X1+/- WPBL X2+/- X3+/- BD0-7 Xclk+/- FVAL LVAL QM04 12V-3 QM05 SW-REG 1.5V +1.2V S-REG QM13 PCLK CC1+/- 3.6V CC2+/- QM10 SerTC+/- LVDS +3.1V TRIG RECEIVER PART +3.1V QM11 SerTFG+/- LVDS DRIVER 4-13 4-14 IK-TF9P...
  • Page 47 3. CIRCUIT DIAGRAMS 3-1. Overall Wiring Diagram 4-15 4-16 IK-TF9P...

  • Page 48: Sub Circuit Diagram

    3-2. Sub Circuit Diagram 4-17 4-18 IK-TF9P...

  • Page 49: Process Circuit Diagram

    3-3. Process Circuit Diagram 3-3-1. Process Circuit Diagram-1 4-19 4-20 IK-TF9P...
  • Page 50 3-3. Process Circuit Diagram 3-3-2. Process Circuit Diagram-2 4-21 4-22 IK-TF9P...

  • Page 51: Tg Circuit Diagram

    3-4. TG Circuit Diagram 4-23 4-24 IK-TF9P...

  • Page 52: Mother Circuit Diagram

    3-5. Mother Circuit Diagram 3-5-1. Mother Circuit Diagram-1 4-25 4-26 IK-TF9P...
  • Page 53 3-5. Mother Circuit Diagram 3-5-2. Mother Circuit Diagram-2 4-27 4-28 IK-TF9P...

  • Page 54: Head Circuit Diagram

    3-6. Head Circuit Diagram 4-29 4-30 IK-TF9P...
  • Page 55 External trigger input CC1 (LVDS input), More than 2 s pulse width Partial scanning control CC2 (LVDS input) signal input Interface Serial data interface : Ser TC (RXD), Ser TFG (TXD) The designs and specifications are subject to change without notice. IK-TF9P...

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