1 Safety Precautions 1.1. General guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
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1.2.1. Micro Fuse conducting check This unit uses the Micro Fuse. Check the Micro Fuse conducting using the Tester at the check points below.
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatic Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semi- conductor "chip"...
2.3. Service caution based on legal restrictions 2.3.1. General description about Lead Free Solder (PbF) The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservation. The normal solder is the alloy of tin (Sn) and lead (Pb).
3 Service Navigation 3.1. Combination of Multiple Pressing on the Remote Control Press multi-buttons (in combination) on the remote control simultaneously for operations, such as initialization or service mode, etc. 3.2. Entering Special Modes with Combination of Multiple Pressing on the Remote Control Enter the following special modes by multiple pressing functions on the supplied remote control.
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3.2.1. Disclosure mode (Combination of multiple pressing: [OK] [Blue] [Yellow]) Press and hold [OK] [Blue] [Yellow] on the remote control simultaneously for 5 sec., then "00 RET" is displayed on FL display window. 3.2.2. Nondisclosure mode 1 (Combination of multiple pressing: [6] [7] [Yellow]) Press and hold [6] [7] [Yellow] on the remote control simultaneously for 5 sec., then [50 RET] is displayed on FL display window.
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3.2.3. Nondisclosure mode 2 (Combination of multiple pressing: [5] [9] [Red]) Press and hold [5] [9] [Red] on the remote control simultaneously for about 5 sec., then "70 RET" is displayed on FL display window.
6 Operating Instructions 6.1. Taking out the Disc from BD-Drive Unit when the Disc cannot be ejected by OPEN/CLOSE button 6.1.1. Forcible Disc Eject 6.1.1.1. When the power can be turned off. 1. Turn off the power, press and hold [OK], [B] and [Y] on the remote control at the same time for more than 5 seconds. -"00 RET"...
7 Service Mode 7.1. Self-Diagnosis and Special Mode Setting 7.1.1. Self-Diagnosis Functions Self-Diagnosis Function provides information for errors to service personnel by “Self-Diagnosis Display” when any error has occurred. U** and F** are stored in memory and held. You can check latest error code by transmitting [0] [1] of Remote Controller in Service Mode. Automatic Display on FL will be cancelled when the power is turned off or AC input is turned off during self-diagnosis display is ON.
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Error Code Diagnosis contents Description Monitor Display Automatic FL display Initialization error When initialization error is detected after start- No display No display ing up main microprocessor, the power is turned off automatically. The event is saved in memory. Drive hardware error When drive unit error is detected, the event is No display No display...
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7.1.2. Special Modes Setting Item FL display Key operation Mode name Description Rating password The audiovisual level setting password is While the unit is on, press and initialized to Level 8. hold [OK], [B] and [Y] on the remote control at the same time for more than 5 seconds.
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Item FL display Key operation Mode name Description Aging Perform sequence of modes as * Aging Display following the then mode. Turn the power on. Description shown below continually. Press the [5] [9] and [R] button simultaneously for five seconds, then [70 RET] is displayed on FL.
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Item FL display Key operation Mode name Description Demonstration Ejection of the disc is prohibited. *When lock the tray. When the power is on, disc is in lock/unlock The lock setting is effective until unlocking the tray, press and hold [OK], [B] and tray and not released by Main unit [Y] on the remote control at the initialization of service mode.
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7.1.3. Service Modes at a glance Information necessary for service can be displayed. Service mode setting: 1. Turn the power off. 2. Press the [5] [9] and [R] button simultaneously for five seconds, then [70 RET] is displayed on FL. 3.
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Item FL display Key operation Mode name Description (Remote controller key) Drive application check Checking whether the drive is applicable drive Press [0] [3] in service mode. or not. Drive Check Simple quality of BD drive Press [3] [8] in service mode. *If the date of the present or the trouble occurred time is incorrect, it may be not able to judge correctly.
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Item FL display Key operation Mode name Description (Remote controller key) BD drive last error BD drive error code display. 1. Error Number is displayed for 5 Press [4] [2] in service mode. seconds. 2. Time when the error has occurred is display for 5 seconds.
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Item FL display Key operation Mode name Description (Remote controller key) In case that the maker cannot be 6. Disc maker ID is displayed for 5 identified, display is blackout. seconds.
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Item FL display Key operation Mode name Description (Remote controller key) 7. Factor of drive error (hexadeci- mal) occurring is left displayed. 8. When the last error doesn't exist . CEC (H) output check Check of the CEC terminal high output of Press [5] [5] in service mode.
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Item FL display Key operation Mode name Description (Remote controller key) Drive adjustment value Initialize the drive going to factory production Press [7] [1] in service mode. initialization adjustment values. Enter password ((4)(5)(3)(6)) by pressing remote control keys, the adjustment value of the Drive is ini- tialized.
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Item FL display Key operation Mode name Description (Remote controller key) Initialization of Error code Last Error Code information stored by timer is Press [9] [8] in service mode. deleted. (Write in F00) Initialization of the Last Drive Error, Error History and Error code Press [9] [9] in service mode.
8 Service Fixture & Tools Part Number Description Compatibility RFKZ0216 Extension Cable (Digital P.C.B. - Power P.C.B. / 23 Pin) Same as BD60 Series RFKZ0327 Extension Cable (Digital P.C.B. - SD P.C.B. / 15 Pin) Same as XW350 Series RFKZ03D01KS Lead Free Solder (0.3mm/100g Reel) Same as BD60 Series RFKZ06D01KS...
9 Disassembly and Assembly Instructions 9.1. Unit 9.1.1. Disassembly Flow Chart The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the servicing. To assemble the unit, reverse the steps shown in the chart below. 9.1.2.
9.1.3. Top Case 9.1.4.2. Front Panel 1. Remove the 3 Screws . 1. Remove the connector. 2. Slide Top Case rearward and open the both ends at rear 2. Unlock 6 tabs (A)-(F) turn. Pull with the Front Panel in the side of the Top Case a little and lift the Top Case in the direction of your side.
9.1.4.5. How to assemble Door ass'y. 9.1.6. SD_USB P.C.B. 1. Lean the right side of the door shaft against the side of 1. Remove the connector (A). relevant holes of the front panel, and insert the door shaft 2. Remove the 2 Screws (B). into the hole of the front panel.
9.1.8. Power P.C.B. 9.2. BD Drive 1. Remove the connector (A) and Screw (B) to remove the 9.2.1. Tray INTERNAL WIRELESS MODULE. 2. Remove the connector (C) and 3 Screws (B) to remove 1. Insert the Paper clips, etc. into the hole of the bottom side, and slide it to the direction of arrow until it can be.
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9.2.3. Slide Cam Notes when attaching the tray: 1. Push Slide cam to the left side slightly, and make sure 1. Perform the step “ Pulley Gear, Belt ”. the tray band is between the two posts of Slide cam 2.
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4. Slide the Slid cam in the direction as shown, and then take the front post out of the slide cam track. 5. Take the damper out of the mecha chassis and remove the Drive ass’ y. 6. Remove the Slide Cam.
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9.2.4. Drive Gear and Loading Motor 1. Perform the step “ Slide Cam ”. 2. Remove the Drive Gear. 3. Loosen the hooks, and remove the Loading Motor Unit and the SW Ass'y.
9.3. Disassembly from the traverse unit, assembly of the optical pick-up unit, and precautions on ESD-preventive 9.3.1. Disassemly 1. Remove the connector, and take out the OPU FFC. Note: a. New drive cover needs to be replaced for the parts will deform after removal.
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9.3.2. Assembly Note: In this action, finger stab needs to be put on. Do not 1. Insert the shaft into the shaft hole of the base, install the touch any parts other than the positions marked in the OPU to the auxiliary shaft, and then attach the nut piece Figure .
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Note: a. New drive cover needs to be replaced for the parts will deform after removal. b. Do not touch OPU, shaft/countershaft, shaft motor or stepping motor during removal. 4. Insert OPU FFC. 5. Apply the lubricants to the 1 point as shown in Figure.
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9.3.3. How to Clean the Lens of Optical Pick-UP...
9.4. Adjustment of BD Drive 9.4.1. Repair Flowchart...
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9.4.2. Adjustment 9.4.2.1. [Drive] Input OPU-QR code(72) 1. Input 72 with the remote control's numeral keys in the service mode. The FL tube display “DQR__”(__ is blank) at this time. QRcode scroll display is in the input state. 2. Input QRcode with remote control: The FL is displaying the input numeric from the left.(Use "*"...
10 Measurements and Adjustments 10.1. Service Positions NOTE: For description of the disassembling procedure, see the section 9. 10.1.1. Checking and Repairing of Power P.C.B.
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10.1.2. Checking and Repairing of BD Drive and Digital P.C.B.
The Panasonic RAM disc should be recognized. Perform playback for one minute using the RAM disc. No abnormality should be seen in the picture, sound or operation. *Panasonic DVD-RAM disc should be used when recording and playback. Perform playback for one minute using the BD-Video disc.
MOTOR ETHER NET PHYSIVAL LAYER PORT TRAVERSE X51001 LOADING MOTOR IC52001/IC52002 IC59305 SDRAM/1GB P59303 USB PORT USB-HUB P6803 WIFI CARD USB PORT P59302 USB PORT IC51301 REMOTE NAND FLASH SENSOR ROM/1GB P6802 SD CARD BUZZER DMP-BDT220GA/GC/GN/GW/GT DMP-BDT220PU/PX OVERALL BLOCK DIAGRAM...
14 Appendix for Schematic Diagram 14.1. Waveform Chart NOTE: Circuit waveform described herein shall be regarded as reference information when probing defect point, because it may differ from an actual measuring value due to difference of Measuring instrument and its measuring condition and product itself. 14.1.1.
15 Exploded View and Replacement Parts List 15.1. Exploded Views and Mechanical Replacement Parts List 15.1.1. Casing Parts & Mechanism Section 20-2 20-3 20-2-1 20-1 20-2-2 20-2-3...
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15.1.4. Mechanical Replacement Parts List Safety Ref. Part No. Part Name & Pcs Remarks Description Notes: RFKB76272BT DIGITAL P.C.B. E.S.D. *Important safety notice: BDT220PU Components identified by mark have special character- RFKB76272AX DIGITAL P.C.B. E.S.D. istics important for safety. BDT220PX VEP70493A SD_USB P.C.B.
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Safety Ref. Part No. Part Name & Pcs Remarks Description VMD6549 MECHA CHASSIS VMD6550 SLIDE CAM VMG1720 BELT VWJ2303 OPU FFC VHD2377 NUT PIECE SCREW VMB4004-J NUT PIECE SPRING VMD6551 NUT PIECE RAF3620A-C VXA8986 SW ASS'Y VXA8971-SER TRAVERSE UNIT(WITHOUT OPU) 123-1 L6KAYYYH0008 STEPPING MOTOR 123-2...
15.2. Electrical Replacement Parts Safety Ref. Part No. Part Name & Pcs Remarks Description List C1130 F2A1A5610008 10V 560U BDT220GA /GC/GN/ Notes: GT/GW *Important safety notice: C1172 F2A1V470A831 35V 47U C1173 F2A1H100B040 50V 10U Components identified by mark have special character- C1174 F2A1C221B111 16V 220U istics important for safety.
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Safety Ref. Part No. Part Name & Pcs Remarks Safety Ref. Part No. Part Name & Pcs Remarks Description Description L1103 G0C100KA0174 COIL BDT220GA R1174 ERJ3GEYJ470V 1/10W 47 /GC/GN/ R1176 ERJ3GEYJ182V 1/10W 1.8K GT/GW R7001 ERJ6GEYJ100V 1/10W 10 L1105 G0C100KA0174 COIL BDT220GA R7002 ERJ3GEYJ622V 1/10W 6.2K...
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Safety Ref. Part No. Part Name & Pcs Remarks Safety Ref. Part No. Part Name & Pcs Remarks Description Description S7551 EVQ11A05R SWITCH(POWER) C51069 F1G1E1030005 25V 0.01U C51070 F1G1H270A444 50V 27P VEP70494A LED P.C.B. (RTL) C51071 F1G1H180A444 50V 18P E.S.D. C51073 F1G1A104A058 10V 0.1U C51074...
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Safety Ref. Part No. Part Name & Pcs Remarks Safety Ref. Part No. Part Name & Pcs Remarks Description Description C55066 F1G1A104A012 10V 0.1U C58090 F1J1A1060011 10V 0.1U C55067 F1J1E104A137 25V 0.1U C58096 F1J0J226A014 6.3V 22U C55068 F1G0J1050007 6.3V 1U C58097 F1J0J226A014 6.3V 22U C55070...
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Safety Ref. Part No. Part Name & Pcs Remarks Safety Ref. Part No. Part Name & Pcs Remarks Description Description IC51301 RFKB76272BT DIGITAL P.C.B. E.S.D. P51601 K1KA06AA0083 CONNECTOR(6P) BDT220PU P55001 K1MN04AA0046 CONNECTOR(45P) IC51301 RFKB76272AX DIGITAL P.C.B. E.S.D. P55006 K1MY45A00001 CONNECTOR(4P) P55007 K1MN05AA0046 CONNECTOR(5P) BDT220PX...
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Safety Ref. Part No. Part Name & Pcs Remarks Safety Ref. Part No. Part Name & Pcs Remarks Description Description R58019 ERJ2RHD223X 1/16W 22K X51001 H0J270500151 OSCILLATOR R58020 ERJ2RHD223X 1/16W 22K X59301 H0J300500024 OSCILLATOR R58024 ERJ2RHD222X 1/16W 2.2K R58030 ERJ2RHD223X 1/16W 22K R58031 ERJ2RHD123X...