Panasonic SA-VK680PU Service Manual

Panasonic SA-VK680PU Service Manual

Dvd stereo system
Table of Contents

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Notes: This model's DVD Mechanism Unit is CR14. Please refer to the original service manual
(Order No. MD0801004CE) for this mechanism
TABLE OF CONTENTS
1 Safety Precautions----------------------------------------------- 4
1.1. GENERAL GUIDELINES -------------------------------- 4
1.2. Before Use -------------------------------------------------- 4
1.3. Before Repair and Adjustment ------------------------- 4
1.4. Protection Circuitry ---------------------------------------- 5
1.5. Safety Parts Information --------------------------------- 5
2 Warning -------------------------------------------------------------- 6
2.1. Prevention of Electrostatic Discharge (ESD)
to Electrostatic Sensitive (ES) Devices -------------- 6
2.2. Precaution of Laser Diode------------------------------- 7
2.3. Service caution based on Legal restrictions -------- 8
Model No.
Product Color: (K)...Black Type
PAGE
2.4. Handling Precautions for Traverse Unit --------------9
3 Service Navigation --------------------------------------------- 11
3.1. Service Information -------------------------------------- 11
4 Specifications ---------------------------------------------------- 12
5 Location of Controls and Components------------------ 14
5.1. Main Unit Key Button Operation---------------------- 14
5.2. Remote Control Key Button Operation ------------- 15
5.3. Disc Information ------------------------------------------ 16
5.4. Using the Music Port ------------------------------------ 18
5.5. DivX VOD Content--------------------------------------- 19
5.6. USB - Play and Recording----------------------------- 20
© Panasonic Corporation 2009. All rights reserved.
Unauthorized copying and distribution is a violation
of law.
DVD Stereo System
SA-VK680PU
PSG0906019CE
PAGE

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Summary of Contents for Panasonic SA-VK680PU

  • Page 1 2.2. Precaution of Laser Diode------------------------------- 7 5.5. DivX VOD Content--------------------------------------- 19 2.3. Service caution based on Legal restrictions -------- 8 5.6. USB - Play and Recording----------------------------- 20 © Panasonic Corporation 2009. All rights reserved. Unauthorized copying and distribution is a violation of law.
  • Page 2: Table Of Contents

    6 Self-Diagnosis and Special Mode Setting -------------- 22 12.1. Cassette Deck -------------------------------------------- 94 6.1. Service Mode Summary Table ------------------------ 22 12.2. Tape Speed Adjustment-------------------------------- 94 6.2. Doctor Mode Table--------------------------------------- 24 12.3. Bias Voltage Check ------------------------------------- 95 6.3. Self-Diagnosis Mode Table --------------------------- 25 12.4.
  • Page 3 21.1. Exploded View and Mechanical Replacement Part List --------------------------------------------------- 149 21.2. Electrical Replacement Part List-------------------- 155...
  • Page 4: Safety Precautions

    1 Safety Precautions 1.1. GENERAL GUIDELINES 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
  • Page 5: Protection Circuitry

    1.3.1. Caution for fuse replacement 1.4. Protection Circuitry The protection circuitry may have operated if either of the following conditions are noticed: • No sound is heard when the power is turned on. • Sound stops during a performance. The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
  • Page 6: Warning

    2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip"...
  • Page 7: Precaution Of Laser Diode

    2.2. Precaution of Laser Diode Caution: This product utilizes a laser diode with the unit turned “on”, invisible laser radiation is emitted from the pickup lens. Wavelength: 655nm (DVD) / 785 nm (CD) Maximum output radiation power from pickup: 100 µW/VDE Laser radiation from the pickup unit is safety level, but be sure the followings: 1.
  • Page 8: Service Caution Based On Legal Restrictions

    2.3. Service caution based on Legal restrictions 2.3.1. General description about Lead Free Solder (PbF) The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservation. The normal solder is the alloy of tin (Sn) and lead (Pb).
  • Page 9: Handling Precautions For Traverse Unit

    2.4. Handling Precautions for Traverse Unit The laser diode in the optical pickup unit may break down due to static electricity of clothes or human body. Special care must be taken avoid caution to electrostatic breakdown when servicing and handling the laser diode in the traverse unit. Cautions to Be Taken in Handling the Optical Pickup Unit 2.4.1.
  • Page 10 2.4.2.2. Human body grounding 1. Use the anti-static wrist strap to discharge the static electricity form your body. Figure 2...
  • Page 11: Service Navigation

    3 Service Navigation 3.1. Service Information This service manual contains technical information which will allow service personnel’s to understand and service this model. Please place orders using the parts list and not the drawing reference numbers. If the circuit is changed or modified, this information will be followed by supplement service manual to be filed with original service manual.
  • Page 12: Specifications

    Mono, 6.3 mm jack (2 system) pictures may not be displayed. Sensitivity 0.7mV, 1.2kΩ MPEG4 data recorded with the Panasonic SD multi cameras or DVD video recorders. Conforming to SD VIDEO specifications (ASF Terminal RCA jack standard)/ MPEG4 (Simple Profile) video system/ G.726 audio system.
  • Page 13 Notes: 1. Specifications are subject to changes without notice. Mass and dimensions are approximate. 2. Total harmonic distortion is measured by the digital spectrum analyzer.
  • Page 14: Location Of Controls And Components

    5 Location of Controls and Components 5.1. Main Unit Key Button Operation AC supply indicator (AC IN) This indicator lights when the unit is connected to Remote control signal sensor the AC mains supply. Standby/on switch ( Press to switch the unit from on to standby mode Disc trays or vice versa.
  • Page 15: Remote Control Key Button Operation

    Remote Control Key Button Operation TV operations Turn the unit on/off (Aim the remote control to a Panasonic TV and press the button. Show disc information/Select a disc Only works with some models) [ ]: turn the TV on/off Play loaded discs in order...
  • Page 16: Disc Information

    5.3. Disc Information 5.3.1. Disc Playability (Media)
  • Page 17 Keep the number specifications (ASF standard)/MPEG4 (Simple Profile) video of sessions to a minimum to avoid this. system/G.726 audio system] recorded with Panasonic SD Naming folders and files Example: multi cameras or DVD video recorders with this unit.
  • Page 18: Using The Music Port

    5.4. Using the Music Port You can playback sound from portable audio equipment. Sound from the speaker may be distorted if the portable audio equipment s equalizer (if any) is turned on. Turn it off before you plug into the MUSIC PORT jack. Preparation Reduce the volume of the unit and portable audio equipment before connecting or disconnecting.
  • Page 19: Divx Vod Content

    5.5. DivX VOD Content...
  • Page 20: Usb - Play And Recording

    5.6. USB - Play and Recording...
  • Page 22: Self-Diagnosis And Special Mode Setting

    6 Self-Diagnosis and Special Mode Setting This unit is equipped with features od self-diagnosis & special mode setting for checking the function & reliability. Special Note: Checking of the reliability (ageing) & changer operation must be carry out to ensure good working condition in unit.
  • Page 23 Note: An error code will be canceled if a power supply is turned OFF. *1: CPPM is the copy guard function beforehand written in the disk for protection of copyrights. *2: CEC is the consumer electronic control used for high-level user control of HDMI-connected devices. *3: HDCP is the specification developed to control digital audio &...
  • Page 24: Doctor Mode Table

    6.2. Doctor Mode Table Item Key Operation FL Display Mode Name Description Front Key (Display 1) Doctor Mode To enter into Doctor Mode for checking In CD Mode: of variuos items and displaying 1. Press [ ] button -DEMO EEPROM and firmware version. on main unit follow by [4] and [7] on remote control.
  • Page 25: Self-Diagnosis Mode Table

    6.3. Self-Diagnosis Mode Table 6.3.1. Self-Diagnosis Mode Table 1 Item Key Operation FL Display Mode Name Description Front Key Self-Diagnostic To enter into self-diagnostic checking In DVD/CD mode (ensure no disc is Mode for CR14 mechanism. inserted): Press and hold [STOP] button for five seconds, followed by [ /FF/ button on the main unit.
  • Page 26: Service Mode Table (For Dvd)

    6.3.2. Self-Diagnosis Mode Table 2 Item Key Operation FL Display Mode Name Description Front Key Reliability To determine playability operation. Display 1 In self-diagnostic mode, press [2] button on remote control. (Traverse Cycle Test) To exit, press [ ] button on the main unit or remote control unit.
  • Page 27 6.4.1. Service Mode Table 1 Item Key Operation FL Display Mode Name Description Front Key Jitter check Jitter check. In STOP (no disc) mode, (Display 1) Jitter rate is measured and displayed. press [STOP] button on the Measurement is repeatedly done in main unit, and [5] button on the cycle of one second.
  • Page 28 6.4.2. Service Mode Table 2 Key Operation Item FL Display Mode Name Description Front Key (Display 1) DVD laser DVD laser drive current measurement. In STOP (no disc) mode, drive current DVD laser drive current is measured press [STOP] button on the measurement and the result is displayed together main unit, and...
  • Page 29 6.4.3. Service Mode Table 3 Item Key Operation FL Display Mode Name Description Front Key Micro-processor Micro-processor firmware version In STOP (no disc) (Display 1) firmware version display & EEPROM checksum display. mode, press [STOP] display & EEPROM checksum is only available button on the main unit, EEPROM due to existence of EEPROM IC.
  • Page 30 Product TV Broadcasting Region Model Series Country Region Signal System Region Display OSD Menu Language Code System Default (Default) (Default) English, Spanish, English P, PC, PX USA, Canada, PX NTSC NTSC (*A) Canadian, French Japanese Japan NTSC NTSC (*A) Japanese, English English, French, German, English Europe...
  • Page 31 6.4.4. Service Mode Table 4 Item Key Operation FL Display Mode Name Description Front Key DVD Module DVD Module P.C.B. firmware version In STOP (no disc) P.C.B. firmware is displayed on the FL Display. mode, press [STOP] version display The firmware version can be updated button on the main unit, using recovery disc.
  • Page 32 6.4.5. Service Mode Table 5 Item Key Operation FL Display Mode Name Description Front Key Timer 1 check Timer 1 check In STOP (no disc) (Display 1) Laser operation timer is measured mode, press [STOP] separately for DVD laser and CD laser. button on the main unit, and [ ] button on the...
  • Page 33 6.4.6. Optical Pick-up Self-Diagnosis The optical pickup self-diagnosis function and tilt adjustment check function have been included in this unit. When repairing, use the following procedure for effective self-diagnosis and tilt adjustment. Be sure to use the self-diagnosis function before replacing the optical pickup when "NO DISC"...
  • Page 34: Dvd Self Diagnostic Function-Error Code

    6.5. DVD Self Diagnostic Function-Error Code 6.5.1. DVD Module Error Code Table Error Diagnosis Contents Description of error Automatic FL Display Remarks Code U702 HDMI/DVI I2C The communication error of I2C when Press [ STOP] on main communication error connecting it with HDMI/DVI. For unit for next error.
  • Page 35 6.5.2. DVD Mechanism Unit (CR14) Error Code Table Error Diagnosis Contents Description of error Automatic FL Display Remarks Code H01 Tray loading error The tray opening and closing is Press [ STOP] on abnormal. CLOSE and OPEN of the main unit for next error. tray cannot be carried out properly.
  • Page 36 6.5.3. Power Supply & Digital Amplifier Error Code Table Error Diagnosis Contents Description of error Automatic FL Display Remarks Code F61 The abnormalities In normal operation, when DCDET2 goes Press [ STOP] on main in an output or power to "L" (Low) (Not during POWER OFF unit for next error.
  • Page 37 6.5.5. DVD Changer Mechanism Unit (CR14) Error Code Table Error Code Diagnosis Contents Description of error Automatic FL Display Remarks LOAD Load operation faulty The load operation cannot For DVD Mechanism unit (CR14). complete when time out Press [EXCHANGE] on main unit for occurs.
  • Page 38 6.5.6. Deck Mechanism Error Code Table...
  • Page 39: Sales Demonstration Lock Function

    6.6. Sales Demonstration Lock Function This function prevents discs from being lost when the unit is used for sales demonstrations by disabling the disc eject function. "LOCKED" is displayed on the unit, and ordinary operation is disabled. 6.6.1. Setting • Prohibiting removal of disc 1.
  • Page 40: Troubleshooting Guide

    7 Troubleshooting Guide 7.1. Troubleshooting Guide for F61 and/or F76 This section illustrates the checking procedures when upon detecting the error of “F61” and/or “F76” after power up of the unit. It is for purpose of troubleshooting and checking in SMPS, D-Amp & Main P.C.B. 7.1.1.
  • Page 41 7.1.2. Troubleshooting Guide Symptom Checking Items Repair Items Remarks Check the soldering of the SMPS Tou ch-up the solder crack area/ FL display blinking with SMPS P. C.B. Change the defective parts. abnormal segment when P. C.B. Is there any solder crack at area Q5860,Q5861,Q5862,TH5860 power ON the set or "F61"...
  • Page 42 7.1.3. Part Location 7.1.3.1. SMPS P.C.B. Feedback circuit: PC5720, D5725 +30V Detect: QR5801, QR5802, Temperature Detect: Q5860, Q5681, Q5862 Temperature Detect: TH5860 Feedback Circuit: IC5801, Q5802, D5806 SMPS P.C.B. Figure 2 SMPS P.C.B.
  • Page 43 7.1.3.2. D-Amp P.C.B. Audio Digital Power Audio Digital Power Amp IC: IC5000 Amp IC: IC5200 D-Amp P.C.B. Figure 3 D-Amp P.C.B.
  • Page 44 7.1.3.3. Main P.C.B. Transistor: Q2942, Q2943, Q2948, Q2949 (Fan Circuit) Connector: CN2807 Fuse Protector: FP2091 Switching Regulator IC: IC4000 T2900, D2901 Figure 4 Main P.C.B.
  • Page 45 7.1.3.4. D-Amp IC Configuration VK680PU Pin (10) Subwoofer + IC5200 Pin (14) Subwoofer - Front Right Pin (10) IC5000 Pin (14) Front Left Figure 5 D-Amp IC Configuration...
  • Page 46: Basic Troubleshooting Guide For Traverse Unit (Dvd Module P.c.b.)

    7.2. Basic Troubleshooting Guide for Traverse Unit (DVD Module P.C.B.) Problems Checking Points Checking components 1) Distorted picture or a) Check SDRAM address, data IC8051 abnormal sound is head bus, CLK and other control signals during the initialization waveform b) Check video signals (Y,C) LB8301, R8321, R8323, LB8302, R8325, R8327 c) Check audio DAC circuitry...
  • Page 47: Service Fixture & Tools

    8 Service Fixture & Tools 8.1. Service Tools and Equipment Prepare service tools before process service position. Service Tools Remarks Main P.C.B. (CN2808) - D-Amp P.C.B. (CN5050) REEX0930 (17P FFC) Main P.C.B. (ZJ2701) - SMPS P.C.B. (CN5802) REXX0680 (11P Cable) SMPS P.C.B.
  • Page 48: Disassembly And Assembly Instructions

    9 Disassembly and Assembly Instructions “ATTENTION SERVICER” Be careful when disassembling and servicing. Some chassis components may have sharp edges. Special Note: 1. This section describes the disassembly procedures for all the major printed circuit boards and main components. 2. Before the disassembly process was carried out, do take special note that all safety precautions are to be carried out.
  • Page 50: Disassembly Flow Chart

    9.1. Disassembly flow chart The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the ser- vicing. To assemble the unit, reverse the steps shown in the chart as below. 9.3 Top Cabinet 9.4 DVD Mechanism 9.7 Front Panel Assembly 9.19 D-Amp P.C.B.
  • Page 51: Main Components And P.c.b. Location

    9.2. Main Components and P.C.B. Location...
  • Page 52: Disassembly Of Top Cabinet

    9.3. Disassembly of Top Cabinet Step 1 Remove 3 screws on each side of the main unit. Step 3 Lift the sides of top cabinet outwards as arrow shown. Step 2 Remove 5 screws. Step 4 Push the top cabinet backwards as arrow shown to release the catches.
  • Page 53: Disassembly Of Dvd Mechanism Unit (Cr14)

    Step 5 Remove the top cabinet. Step 2 Detach 50P FFC cable at the connector (CN2801) on Main P.C.B. 9.4. Disassembly of DVD Mecha- Step 3 Detach 11P FFC cable at the connector (CN2805) on nism Unit (CR14) Main P.C.B. Step 4 Detach 5P cable at the connector (CN1113) on USB •...
  • Page 54 Caution: During assembling, ensure the claws are fully catched. Caution: During assembling, ensure that the DVD Mecha- nism Unit (CR14) is seated properly at the locator. Step 6 Release the DVD Mechanism Unit (CR14) from the catches and locators. Step 7 Lift up DVD Mechanism Unit (CR14) in the direction of arrow.
  • Page 55: Disassembly Of Dvd Module P.c.b

    Step 10 Remove 2 screws. Step 11 Remove Mecha Chassis as arrow shown. 9.5. Disassembly of DVD Module P.C.B. • Follow the (Step 1) to (Step 5) of Item 9.3 • Follow the (Step 1) to (Step 9) of Item 9.4 Step 1 Remove 11 screws at rear panel.
  • Page 56: Disassembly Of Front Panel Assembly

    Step 1 Detach 27P FFC at the connector (CN2807) on Main P.C.B.. Step 2 Detach 2P cable at the connector (CN2813) on Main P.C.B.. Step 3 Detach 5P cable at the connector (CN1113) on USB P.C.B.. Step 3 Slightly lift up the DVD Mechanism Unit (CR14) to release from the two locators.
  • Page 57: Disassembly Of Mic P.c.b

    Caution: Do not exert strong force when releasing the tabs. Step 8 Release the claws on both sides. Step 9 Release catches at both side. Caution: During assembling, ensure that both claws and catches are fully catched. Step 11 Remove 1 screw to remove ground wire. Step 12 Remove front panel assembly in the direction of arrow.
  • Page 58: Remote Sensor P.c.b. , Side Bar (L) Led P.c.b. And Side Bar (R) Led P.c.b

    Step 2 Detach 7P cable at the connector (CN6702) on Mic P.C.B.. Step 2 Detach 7P cable at the connector (CN6702) on Mic P.C.B.. Step 3 Remove 1 screw on Mic P.C.B.. Step 4 Remove the Mic P.C.B.. 9.9. Disassembly of Panel P.C.B., Volume P.C.B.
  • Page 59 Step 4 Remove 2 screws on Volume P.C.B.. Step 6 Release 6 catches at Volume P.C.B.. Step 7 Release 2 catches at Remote Sensor P.C.B.. Step 5 Release 2 catches at Panel P.C.B..
  • Page 60: Disassembly Of Usb P.c.b

    Caution: During assembling, ensure that the diodes shown on Volume P.C.B. are in upright position. Step 8 Lift up the Panel P.C.B., Volume P.C.B. & Remote Sen- sor P.C.B. altogether as arrow shown. • Disassembly of Side Bar (L) Led P.C.B. and Side Bar (R) P.C.B.
  • Page 61: Disassembly Of Music Port P.c.b

    • Disassembly of USB Jack holder. Step 1 Remove 2 screws at USB Jack holder. Step 1 Remove 2 screws at Music Port P.C.B.. Step 2 Remove the USB Jack holder together with USB P.C.B.. Step 2 Release 2 catches. Step 3 Lift up to remove Music Port P.C.B..
  • Page 62: Disassembly Of Deck Mechanism Unit

    Caution: During assembling, please ensure that the spring is assembly at right position. Step 2 Remove CD Lid as arrow shown. 9.13. Disassembly of Deck Mecha- nism Unit • Follow the (Step 1) to (Step 5) of Item 9.3 • Follow the (Step 1) to (Step 12) of Item 9.7 Step 2 Push the lever upward as arrow shown to open the cas- sette lid.
  • Page 63: Disassembly Of Deck P.c.b

    9.14. Disassembly of Deck P.C.B. • Follow the (Step 1) to (Step 5) of Item 9.3 • Follow the (Step 1) to (Step 12) of Item 9.7 • Follow the (Step 1) to (Step 3) of Item 9.13 Step 1 Remove 2 screws. Step 4 Lift up &...
  • Page 64: Disassembly Of Deck Mechanism

    Step 1 Desolder the plunger terminals. Step 4 Remove Deck Mechanism P.C.B.. Step 2 Remove 1 screw. Caution: During assembling, ensure that the Deck Mecha- nism P.C.B. is seated properly with the guide of the loca- tors. Step 3 Release 4 catches. 9.16.
  • Page 65 • Follow the (Step 1) to (Step 12) of Item 9.7 Caution: Avoid exerting strong force as it may damage the FFC. • Follow the (Step 1) to (Step 3) of Item 9.13 • Follow the (Step 1) to (Step 4) of Item 9.14 9.16.1.
  • Page 66 9.16.2. Replacement of Capstan Motor Ass’y and Capstan Belt ‘A’ • Follow the (Step 3) to (Step 4) of item 9.16.1. - Disassembly of Capstan Motor Ass’y and Capstan Belt ‘A’ Step 2 Lift up to remove the Sub-Chassis Ass’y. Step 1 Remove 3 screws.
  • Page 67 Step 4 Remove Capstan Belt ‘A’. - Assembly of Capstan Motor Ass’y and Capstan Belt ‘A’ Step 1 Coil Capstan Belt ‘A’ to Flywheel ‘F’ Ass’y, Flywheel ‘L’ and the 2 bosses temporarily as diagram shown. Caution: Keep Capstan Belt ‘A’ away from grease during assembly of Capstan Belt ‘A’.
  • Page 68 Step 2 Fit the Capstan Motor Ass’y to the Sub-Chassis Ass’y. Caution: Ensure it seats properly. Step 3 Fix the Capstan Motor Ass’y to the Sub-Chassis Ass’y by 2 screws. Step 5 Fix 3 screws. Step 6 Release Capstan Belt ‘A’ to the pulley of Capstan Motor Ass’y as diagram shown.
  • Page 69 Step 1 Release 2 catches and press the tip of the Winding Lever downwards. Step 2 Remove Flywheel ‘L’ Ass’y. Step 3 Remove the Winding Lever. Step 4 Remove the Thrust Spring. Step 5 Remove the Winding Arm Ass’y. Step 6 Remove the Flywheel ‘F’ Ass’y. Step 7 Remove the Winding Belt.
  • Page 70 Step 3 Install Flywheel ‘F’ Ass’y. Step 1 Install the Winding Arm Ass’y. Caution: Ensure that the boss and the marking hole of the Main Gear are positioned such that they form a horizontal line parallel to the Deck Mechanism Unit. Step 2 Coil the Winding Belt to the Winding Arm Ass’y and the 2 bosses temporarily as diagram shown.
  • Page 71 Step 4 Install the Thrust Spring. Step 5 Install the Winding Lever. Caution 2: Ensure that the Winding Lever is firmly inserted and properly catched on the tape side as diagram shown. Caution 1: Ensure that the Winding Arm Ass’y is pulled towards to the right as arrow shown to enable full insertion of the Winding Lever.
  • Page 72 Step 7 Install Flywheel ‘L’ Ass’y. 9.16.4. Disassembly of Main Gear • Follow the (Step 3) to (Step 4) of item 9.16.1. • Follow the (Step 1) to (Step 4) of item 9.16.2. • Follow the (Step 1) to (Step 6) of item 9.16.3. Caution 3: Ensure that the Winding Belt is above the Wind- ing Lever as diagram shown.
  • Page 73: Disassembly Of Cassette Lid

    Step 1 Remove the spring. Step 2 Push the cassette lid in the direction of arrows. 9.18. Rectification Tape Problem • Follow the (Step 1) to (Step 5) of Item 9.3 Step 1 Rotate the flywheel F in the direction of the arrow to remove it.
  • Page 74: Disassembly Of D-Amp P.c.b

    9.19. Disassembly of D-Amp P.C.B. • Follow the (Step 1) to (Step 5) of Item 9.3 • Follow the (Step 1) to (Step 6) of Item 9.4 Step 1 Remove 4 screws at the rear panel. Step 5 Lift up the D-Amp P.C.B. together with the inner chassis assembly as arrow shown.
  • Page 75 Caution: During assembling, ensure the D-Amp P.C.B. is seated properly on the locator of the Inner chassis assem- bly. 9.20. Replacement of Audio Digital Step 3 Remove 1 screw. Power Amp IC (IC5000) Step 4 Remove TR Spring in the direction of arrow shown. Step 5 Remove Audio Digital Power Amp IC (IC5000).
  • Page 76: Disassembly Of Main P.c.b

    Caution: Ensure pins of the Audio Digital Power Amp IC Caution: During replacement of the part, avoid touching (IC5000) are properly seated and soldered on D-Amp the heatsink, it may lead to injuries. P.C.B.. 9.21.1. Assembly of Audio Digital Power 9.21.
  • Page 77: Disassembly Of Smps P.c.b

    Step 4 Remove 4 screws at rear panel. Step 1 Detach 11P cable at connector (CN5802) on SMPS P.C.B.. Step 2 Detach 2P cable at connector (CN2810) on SMPS P.C.B.. Step 5 Remove Main P.C.B. according to the arrow shown. 9.23.
  • Page 78 Step 4 Flip the SMPS P.C.B. and desolder 2 wires pins (red and black). Step 1 Detach 11P cable at the connector (CN5802) on SMPS • For GA/GS only P.C.B.. Step 5 Desolder 2 wires pins (blue and white). Step 2 Remove 4 screws on SMPS P.C.B.. Step 3 Lift up the SMPS P.C.B.
  • Page 79 Caution: During assembling, ensure that SMPS P.C.B. is Caution: During replacement of the part, avoid touching seated properly at the locators. the heatsink, it may lead to injuries. 9.24. Replacement of Switching Reg- 9.24.2. Assembly of Switching Regulator IC (IC5701) ulator IC (IC5701) •...
  • Page 80: Replacement Of Rectifier Diode (D5702)

    Caution: Ensure the switching regulator IC (IC5701) is shown. tightly screwed to the Heatsink Unit B. Step 5 Remove 1 screw. Step 6 Remove the Rectifier Diode (D5702) from the Heatsink 9.25. Replacement of Rectifier Diode Unit B. (D5702) Caution: During replacement of the part, avoid touching the heatsink, it may lead to injuries.
  • Page 81: Replacement Of Regulator Diode (D5801)

    Caution: Ensure the Heatsink Unit B is properly seated on SMPS P.C.B. Step 2 Remove 1 screw. Step 3 Remove the Regulator Diode (D5801). Caution: During replacement of the part, avoid touching the heatsink, it may lead to injuries. 9.26.2. Assembly of Regulator Diode (D5801) Step 5 Solder pins of the Rectifier Diode (D5702) on the solder side of SMPS P.C.B..
  • Page 82: Replacement Of Regulator Diode (D5802)

    Caution: Ensure pins of the Regulator Diode (D5801) is Caution: During replacement of the part, avoid touching properly seated and soldered on SMPS P.C.B. the heatsink, it may lead to injuries. 9.27. Replacement of Regulator 9.27.2. Assembly of Regulator Diode Diode (D5802) (D5802) •...
  • Page 83: Disassembly Of Ac Inlet P.c.b

    Caution: Ensure the Regulator Diode (D5803) is well tight- ened to the Heatsink Unit C. Step 1 Desolder pins of the Regulator Diode (D5803) on the solder side of SMPS P.C.B.. Step 3 Solder pins of the Regulator Diode (D5803) on the sol- der side of SMPS P.C.B..
  • Page 84: Disassembly Of Voltage Selector P.c.b

    Step 3 Remove 1 screw at the rear panel. Caution: During assembling, ensure the P.C.B. is seated properly at the locators. Caution: Remember to use tie wraps to tie red & black wires between AC Inlet P.C.B. to the chassis. 9.30.
  • Page 85 Step 2 Detach the Voltage Selector P.C.B. from rear panel in the direction of arrow. Step 4 Release 2 catches on Voltage Selector P.C.B.. Step 3 Desolder 3 pins of Voltage Selector P.C.B.. Step 5 Desolder 2 wires (White and blue) pins. Step 6 Remove the Voltage Selector P.C.B..
  • Page 86: Disassembling And Assembling Of Traverse Unit

    Disassembling and Assembling of Traverse Unit Note: Refer to Section 6.3.1. Self Diagnosis Mode Table 1 to set to Service Mode 2. 10.1. Disassembly Procedures Step 2 Detach the FFC wires from the adhesive areas. Caution: Do not pull the FFC wire to remove the traverse unit assem- bly, as it may cause damage to the slot.
  • Page 87: Assembly Procedures

    Step 3 Fix the FFC wires by using the adhesive tapes. Step 3 Press down the traverse unit assembly. Step 4 Remove the traverse unit assembly as arrow shown. 10.2. Assembly Procedures Step 4 Release the catch and push the guide as arrows shown to close both grooves.
  • Page 88: Service Positions

    11 Service Positions P.C.B.. Step 3 Detach 2P cable at the connector (CN2813) on Main Note: For description of the disassembly procedures, see P.C.B.. the Section 9. Step 4 Detach 5P cable at the connector (CN1113) on USB P.C.B.. 11.1. Checking and Repairing of Step 5 Detach 10P FFC at the connector (CN2752) on Main Main P.C.B.
  • Page 89 Step 14 Remove 1 screw at Mic P.C.B.. Step 15 Remove 2 screws on USB bracket. Step 12 Release the tabs at the bottom of front panel assem- Step 16 Remove 2 screws on Music Port P.C.B.. bly. Step 17 Remove 4 screws at Deck Mechanism unit. Step 18 Remove Mic P.C.B..
  • Page 90: Checking And Repairing Of D-Amp P.c.b

    Step 23 Position front panel assembly according to the diagram show. Step 29 Connect 10P FFC at the connector (CN2752) on Main Step 24 Connect 27P FFC at connector (CN2807) on Main P.C.B.. P.C.B.. Step 30 Connect 12P FFC at the connector (CN2753) on Main P.C.B..
  • Page 91 P.C.B.. Step 8 Remove 2 screws from D-Amp P.C.B.. Step 5 Remove 2 screws at Inner chassis assembly. Step 9 Lift up D-Amp P.C.B. as arrow shown. Step 6 Remove 4 screws at the rear panel. Step 10 Position DVD Mechanism unit (CR14) according to the diagram shown.
  • Page 92: Checking And Repairing Of Ac Inlet P.c.b Smps P.c.b

    gram shown. 11.4. Checking and Repairing of AC Inlet P.C.B. & SMPS P.C.B. • Follow (Step 1) to (Step 9) of item 11.3 Step 7 Move the rear panel slightly backward as arrow shown. Step 8 Lift up the AC Inlet P.C.B. together with the SMPS P.C.B..
  • Page 93 Step 13 Position SMPS and AC Inlet P.C.B. acccording to the diagram shown. Step 14 Attach original cable with extension cable (REXX0680) (11P cable from ZJ2701 to CN5050). Step 15 Connect extension cable (REEX0930) (17P cable from CN2808 to CN5050). Step 16 Attach original cable with extension cable (REEX0683) (8P cable from H5801 to CN5500).
  • Page 94: Measurements And Adjustments

    12 Measurements and Adjustments 12.1. Cassette Deck 1. Input point: Not Applicable. 2. Input signal: Test Tape (QZZCWAT). 3. Measuring point: Pin 3 (signal) & Pin 2 (ground at Deck P.C.B.). 4. Mode: Tape. 5. Preparation Items: a. Test tape (as described in item 2). b.
  • Page 95: Bias Voltage Check

    12.3. Bias Voltage Check 1. Connect the electrical voltmeter to Pin 3 (signal) & Pin 1 (ground) (Figure 5). 2. Set to “TAPE” mode. 3. Insert a normal blank cassette tape (QZZCRA). 4. While pressing and holding down [ REC] button, press (TAPE( )) button to pause the recording mode.
  • Page 96: Voltage & Waveform Chart

    IC8001 REF NO. MODE CD PLAY IC8001 REF NO. MODE CD PLAY IC8001 REF NO. MODE CD PLAY REF NO. IC8001 MODE CD PLAY IC8001 REF NO. MODE CD PLAY IC8051 REF NO. MODE CD PLAY SA-VK680PU DVD MODULE P.C.B.
  • Page 97: Dvd Module P.c.b. (2/3)

    IC8422 REF NO. MODE CD PLAY IC8601 REF NO. MODE CD PLAY IC8606 REF NO. MODE CD PLAY IC8611 REF NO. MODE CD PLAY IC8651 REF NO. MODE CD PLAY IC8651 REF NO. MODE CD PLAY SA-VK680PU DVD MODULE P.C.B.
  • Page 98: Dvd Module P.c.b. (3/3)

    IC9005 REF NO. MODE CD PLAY Q8321 Q8325 Q8331 Q8335 Q8341 REF NO. MODE CD PLAY REF NO. Q8551 Q8552 Q8561 Q8562 Q8563 MODE CD PLAY Q8564 Q8565 QR8420 QR8421 QR9030 REF NO. MODE CD PLAY SA-VK680PU DVD MODULE P.C.B.
  • Page 99: Main P.c.b. (1/3)

    CD PLAY STANDBY IC2801 REF NO. MODE CD PLAY STANDBY IC2801 REF NO. MODE CD PLAY STANDBY REF NO. IC2801 MODE CD PLAY STANDBY IC2802 REF NO. MODE CD PLAY STANDBY IC2803 REF NO. MODE CD PLAY STANDBY SA-VK680PU MAIN P.C.B.
  • Page 100: Main P.c.b. (2/3)

    REF NO. MODE CD PLAY -1.4 STANDBY -1.2 Q2004 Q2005 Q2011 Q2012 Q2051 REF NO. MODE CD PLAY -6.1 STANDBY REF NO. Q2052 Q2061 Q2062 Q2063 MODE CD PLAY -6.1 -6.1 -1.7 -2.4 -2.3 STANDBY -1.7 -2.3 -2.3 SA-VK680PU MAIN P.C.B.
  • Page 101: Main P.c.b. (3/3)

    Q4007 REF NO. MODE CD PLAY -9.1 -11.6 -9.7 11.7 STANDBY -9.1 -11.6 -9.7 12.6 REF NO. Q5100 Q5102 Q6906 Q6907 Q6908 MODE CD PLAY 11.7 STANDBY 12.6 QR4002 QR4003 QR4004 REF NO. MODE CD PLAY STANDBY SA-VK680PU MAIN P.C.B.
  • Page 102: Panel P.c.b

    IC6601 REF NO. MODE CD PLAY -21.8 -21.8 -5.0 STANDBY -21.9 -21.9 -5.0 Q6641 REF NO. MODE CD PLAY STANDBY SA-VK680PU PANEL P.C.B. 13.8. Deck P.C.B. REF NO. IC1000 MODE CD PLAY STANDBY IC1001 REF NO. MODE CD PLAY STANDBY IC1001 REF NO.
  • Page 103: D-Amp P.c.b

    29.0 -29.0 -20.6 29.3 -29.3 -19.2 -29.3 -0.1 29.3 -29.0 -29.0 29.0 IC5200 REF NO. MODE CD PLAY STANDBY IC5500 REF NO. MODE CD PLAY STANDBY Q5101 Q5102 Q5603 Q5604 REF NO. Q5601 MODE CD PLAY STANDBY SA-VK680PU D-AMP P.C.B.
  • Page 104: Smps P.c.b

    STANDBY QR5802 QR5810 REF NO. MODE CD PLAY STANDBY SA-VK680PU SMPS P.C.B. 13.12. Deck Mechanism P.C.B. IC971 REF NO. MODE CD PLAY STANDBY SA-VK680PU DECK MECHANISM P.C.B. 13.13. Volume P.C.B. Q6511 REF NO. MODE CD PLAY STANDBY SA-VK680PU VOLUME P.C.B.
  • Page 105: Waveform Table (1/3)

    13.14. Waveform Table (1/3) 0.44Vp-p(200usec/div) 1.9Vp-p(500usec/div) 5Vp-p(50nsec/div) 3.2Vp-p(20nsec/div) 0.4Vp-p(100usec/div) 0.26Vp-p(200usec/div) 1.5Vp-p(500usec/div) 2Vp-p(500usec/div) 1.9Vp-p(500usec/div) 0.76Vp-p(500usec/div) 0.08Vp-p(500usec/div) 0.2Vp-p(500usec/div) 1Vp-p(20usec/div) 1.1Vp-p(20usec/div) 0.76Vp-p(20usec/div) 1.5Vp-p(20usec/div) 1.5Vp-p(20usec/div) 2Vp-p(20usec/div) 2.4Vp-p(20usec/div) 5.6Vp-p(1usec/div)
  • Page 106: Waveform Table (2/3)

    13.15. Waveform Table (2/3) 0.84Vp-p(200usec/div) 80Vp-p(1usec/div) 0.84Vp-p(200usec/div) 5.6Vp-p(1usec/div) 0.84Vp-p(200usec/div) 0.84Vp-p(200usec/div) 6.8Vp-p(5msec/div) 80Vp-p(1usec/div) 5.2Vp-p(500nsec/div) 5.6Vp-p(500nsec/div) 400Vp-p(2usec/div) 2Vp-p(5usec/div) 2Vp-p(5usec/div) 1.65Vp-p(5msec/div) 9.6Vp-p(5usec/div) 240Vp-p(50usec/div) 1.5Vp-p(1usec/div) 5.6Vp-p(2usec/div) 6.4Vp-p(5usec/div) 6.4Vp-p(5usec/div)
  • Page 107: Waveform Table (3/3)

    13.16. Waveform Table (3/3) 6.4Vp-p(5usec/div) 6Vp-p(5usec/div) 6Vp-p(5usec/div) 6.4Vp-p(5usec/div) 6Vp-p(5usec/div) 6.4Vp-p(5usec/div) 2.4Vp-p(2usec/div) 5.6Vp-p(2usec/div) 0.72Vp-p(20usec/div) 0.72Vp-p(20usec/div) 0.42Vp-p(20usec/div) 1.05Vp-p(20usec/div) 0.9Vp-p(20usec/div) 6Vp-p(2usec/div) 6.4Vp-p(500nsec/div) 1.5Vp-p(500usec/div) 0.15Vp-p(500usec/div) 7.6Vp-p(2usec/div)
  • Page 108: Illustration Of Ics, Transistor And Diode

    14 Illustration of ICs, Transistor and Diode AN7326K (22p) C1AB00003130 (14p) RFKWEVK480GC (8p) C0ABBB000230 (8p) C3ABPG000160 (26p) C0DBZYY00266 (8p) C9ZB00000461 (32p) C0HBB0000057 (44p) C0FBAK000026 (16p) C1AB00002773 (16p) C1BB00001121 (58p) No.1 C0FBBK000071 (16p) RFKBX0681D-C MN2DS0018MP (216p) C0JBAB000902 (14p) No.1 C0JBAZ001251 (20p) C0AABB000125 (8P) RFKWMVK480GC RFKWMH41B323...
  • Page 109: Block Diagram

    USB HIGH ADDRESS ADDRESS USB CONNECTOR SIDE SWITCH CN2801 FP8101 CPU CMD CN1113 FP9001 VBUS VBUS D+2.5V QR9030 MA10 MA11 (DQM3) LEVEL SHIFTER DRV2 NCSM CN1113 FP9001 LOUT NRAS /RAS NCAS /CAS CN1113 FP9001 146 ROUT SA-VK680PU DVD (AUDIO) BLOCK DIAGRAM...
  • Page 110: Dvd (Servo)

    AD1 122 LPCO2 OPIN+ LPC2 FP8531 TRCDATA0 Q8563 Q8565 FP8531 DVDIN-GND SWITCH INVERTER Q8564 FP8531 CDIN-GND SWITCH ACTUATOR VO1+ TRACKING LEVEL COIL FP8531 SHIFT FP8531 VO1- FOCUS COIL FP8531 VO2+ LEVEL SHIFT FP8531 VO2- FP8531 VCC1 SA-VK680PU DVD (SERVO) BLOCK DIAGRAM...
  • Page 111: System Control

    ECHO 2 ECHO 2 Q2011 CN1303 CN2751 INVERTER 57 MOTOR L CN1303 CN2751 CN2806 CN6807 61 REC H HP SW CN2806 CN6807 MPORT SW DCDET 47 DC DET1 FROM/TO POWER DVD PCON 5 DVD PCON SA-VK680PU SYSTEM CONTROL BLOCK DIAGRAM...
  • Page 112: Audio

    SWITCH VOLTAGE LEVEL CONVERTER AUX IN IN L5 CN2808 CN5050 TO D-AMP Q2065 TUNER PACK MUTING TN2802* IN L2 IN R2 CN2806 CN6807 SYSTEM CONTROL JK6810 CN6807 CN2806 IN R4 CN6807 CN2806 MUSIC PORT IN L4 SA-VK680PU AUDIO BLOCK DIAGRAM...
  • Page 113: Video

    6 MHz V OUT MUTE 1 V SAG MUTE 2 Q8325 FP8101 CN2801 C IN 6 MHz C OUT DAC5 OUT 139 BUFFER BIAS S-DCOUT SDCOUT S1/S2 JK2801 Q2980 FP8101 CN2801 IECOUT 152 BUFFER DIGITAL OUT (COAXIAL) SA-VK680PU VIDEO BLOCK DIAGRAM...
  • Page 114: Deck

    CN2752 S951 MODE CN1304 CN2752 S952 HALF CN1304 CN2752 S953 REC SW CN1304 CN2752 S954 RECINH R CN1304 CN2752 VREF- MOTOR Q1316 Q1314 WR1903* MOTOR MOTOR DRIVE CN1303 CN2751 DRIVE CONTROL MOTOR 9V WR1903* MOTOR 9V SA-VK680PU DECK BLOCK DIAGRAM...
  • Page 115: D-Amp

    MOD DA - 30V SENSE <SW+5V> CN2808 CN5050 SUBWOOFER FROM AUDIO IC5500 C0JBAB000902 HEX INVERTER (CLOCK GENERATOR) Q5101,Q5102 DC DETECT D5501 CN2808 CN5050 FHOP X5501 X5500 FROM/TO FAN DC D5502 SYSTEM CONTROL CN2808 CN5050 DC DET SA-VK680PU D-AMP BLOCK DIAGRAM...
  • Page 116: Power

    + 30V SENSE 7, 8 D5801 CN5500 H5801* - 30V SENSE - 30V SENSE 3, 4 IC5801 C0DABFC00002 SHUNT REGULATOR Q5802, D5806 PC5720 FEED BACK FEED BACK CIRCUIT Q5803 ZJ2701* CN5802 AMBP FROM SWITCHING SYSTEM CONTROL SA-VK680PU POWER BLOCK DIAGRAM...
  • Page 117: Wiring Connection Diagram

    FP8531 (SOLDER SIDE) 1 2 3 VR6630 FP8251 WR1903* CN1303 MIC VOL TO MOTOR MIC 2 MIC 1 BASS CONTROL TO OPTICAL PICKUP UNIT TO SPINDLE/ TRAVERSE MOTOR NOTE: " * " REF IS FOR INDICATION ONLY. SA-VK680PU WIRING CONNECTION...
  • Page 119: Schematic Diagram Notes

    17 Schematic Diagram Notes • Voltage and signal line : +B signal line • This schematic diagram may be modified at any time : -B signal line with the development of new technology. Notes: : USB signal line : CD/DVD/Tape Audio Input signal line S951: Mode Switch.
  • Page 121: Schematic Diagram

    VIN8 VIN8 SPMUTE VIN7 EXADR_16 FEXDT_15 VIN7 D8211 TRVFTMUTE VIN6 MA2J1110GL [107]AVDDB [55]P8 VIN6 VIN5 [56]P9 [108]AVSSB VIN5 C8211 R8211 1200P VIN9 C8022 VDD33 VIN10 CPU-CMD VHALF CPU-STAT VREFH 56 57 TO DVD MODULE SA-VK680PU SECTION (3/4) DVD MODULE CIRCUIT...
  • Page 122 C8335 CB_PB_B L8301 C8320 G1C100M00049 R8336 4700P R8311 2.4K Q8335 2SB1218ARL IC8695 BUFFER C0JBAA000502 R8312 C8341 AND GATE C8311 CR_PR_R CPU-STAT R8342 TO DVD MODULE Q8341 C8695 SA-VK680PU SECTION (4/4) 2SB1218ARL DVD MODULE CIRCUIT BUFFER TO DVD MODULE SECTION (1/4)
  • Page 123 C8053 HFMON HDMIRST RX9018 VSSQ VDDQ D1H447220001 LDCNT MDQ_11 MDQ_4 TRCST R9055 4.7K DQ11 MDQ_12 MDQ_3 DQ12 C8057 NRST VSSQ VDDQ MDQ_13 MDQ_2 DQ13 MDQ_14 MDQ_1 DQ14 C8052 VDDQ VSSQ MDQ_0 MDQ_15 SA-VK680PU DQ15 DVD MODULE CIRCUIT C8051 V_CLK R8901...
  • Page 124 LB8531 C8533 LB8532 J0JDC0000045 VIN8 K8571 VIN7 RX8532 R8540 D1H85604A043 VIN1 LB8571 VIN4 J0JDC0000045 Q8563 R8535 R8532 100K 2.2K B1CFHA000002 LPC2 SWITCH R8533 R8534 Q8565 2SD1819A0L Q8564 INVERTER B1CFHA000002 C8532 K8005 K8010 R8537 220P SWITCH SA-VK680PU DVD MODULE CIRCUIT DVD_CD...
  • Page 125: Main Circuit

    VOUT R2216 8.2K IC2002 AUX_R Q2004 C0CBCBC00140 C2216 C2217 R2217 2SD0601AHL JK2802 TO MAIN VOLTAGE REGULATOR 100P 100P 6.8K SWITCH AUX IN SECTION (4/6) ON/OFF C2116 C2117 R2117 SA-VK680PU MAIN CIRCUIT 100P 100P 6.8K AUX_L PCONT R2116 TRAY_CCW_L 8.2K TRAY_CW_H...
  • Page 126 TO MAIN Q2701 R2804 SECTION (1/6) B1GBCFJN0033 POWER CONTROL SYS6V X2801 R2886 L2600 H0A327200097 G0C3R3JA0027 D2700 B0ADCJ000020 R2882 D2603 MA2J1110GL TO MAIN C4039 SECTION (3/6) 6.3V330 C2600 Q2600 50V3.3 B1GBCFLL0037 RESET D2600 TO MAIN MA2J1110GL SECTION (5/6) SA-VK680PU MAIN CIRCUIT...
  • Page 127 FL_DATA FL_CLK 35V33 SWITCHING DIAGRAM - 12 Q2900 FL_CLK TRANSFORMER VOL_LED B1BABK000001 VOL_LED SW5V POWER SAVE D2903 SW5V B0EAMM000057 CONTROL FL_GND D4002 C4043 R4022 C4044 16V100 B0JAME000114 3900P TO MAIN SECTION (2/6) FL_GND TO MAIN SECTION (6/6) SA-VK680PU MAIN CIRCUIT...
  • Page 128 16 17 21 22 25 26 27 28 C2222 0.47 R2195 C2582 6.3V100 REF_R R2196 R2208 C2201 REC_RIN R2184 R2285 R2114 C2220 REC_LIN R2283 100K REC_L REC_R C2283 R2284 R2439 0.068 D2332 B0ADCC000002 R2338 R2591 R2333 330K R2334 SA-VK680PU MAIN CIRCUIT...
  • Page 129 Q2063 Q2064 R2086 3.3K B1ABCF000176 SUBWOOFER R2087 B1GDCFJJ0047 B1GDCFJJ0047 C2070 330K MUTING AGND 100P VOLTAGE LEVEL VOLTAGE LEVEL C2074 FRONT_R C2068 R2076 CONVERTER CONVERTER FRONT_R 2.2K C2069 0.47 SIGNAL_A_GND FRONT_L C2071 R2075 FRONT_L 4700P R2077 1.5K SA-VK680PU MAIN CIRCUIT C2561...
  • Page 130 R6923 C6918 TO MAIN B1GBCFJJ0051 0.068 SECTION (5/6) OP2_IN ECHO CONTROL R6917 4.7K C6925 0.22 C6934 OP1_OUT 10V33 ECHO_2 R6918 4.7K C6924 0.068 C6926 0.22 OP1_IN R6919 Q6908 B1GBCFJJ0051 C6935 10V33 ECHO_ 1 ECHO CONTROL R6920 4.7K SA-VK680PU MAIN CIRCUIT...
  • Page 131: Panel, Side Bar (L) Led & Side Bar (R) Led Circuit

    CN6604 D6604 Katod D6602 KATOD D6602 D6604 Katod D6602 KATOD B3AEA0000127 SIDE BAR (R) LED LED_SUPPLY D6602 ANOD LED_SUPPLY D6604 D6602 ANOD SA-VK680PU B3AEA0000127 SIDE BAR (L) LED PANEL / SIDE BAR (L) LED / SIDE BAR (R) LED CIRCUIT...
  • Page 132: Circuit

    DIAGRAM - 7 JK6800 HP_R HP_R HP_GND HP_GND HP_L C6863 L6863 HP_L J0JBC0000019 L6801 J0JBC0000019 HEADPHONE L6802 J0JBC0000019 S6820 OPEN C6861 1000P ZJ6801* MAIN CIRCUIT (CN2812) SA-VK680PU VOLUME / MUSIC PORT / REMOTE SENSOR / MIC CIRCUIT IN SCHEMATIC DIAGRAM - 7...
  • Page 133: Deck Circuit

    Q1310 Q1309 B1AAGC000006 B1AAGC000006 BIAS SWITCH BIAS SWITCH R1329 4.7K R1327 4.7K D1301 R1332 B0ACCK000005 Q1312 B1ABCF000011 R1337 SWITCH 9VGND AFGND WR1903* TO MOTOR SA-VK680PU DECK CIRCUIT R1345 R1374 MOTOR Q1316 Q1314 2SD09650RA B1GDCFGH0002 MOTOR DRIVE MOTOR DRIVE CONTROL MOTOR_GND...
  • Page 134: D-Amp Circuit

    MODE2 R5020 120K FR_+ FL_+ R5019 Q5604 Q5102 R5602 B1ABCF000176 B1ABCF000176 MOD_DA SWITCH Q5101 DC DETECT Q5601 R5318 120K SW_+ B1ABCF000176 B1ABCF000176 MUTE_F R5328 SW_- DC DETECT SWITCH R5609 AGND FAN_GND K5251 K5252 TO D-AMP SECTION (2/2) SA-VK680PU D-AMP CIRCUIT...
  • Page 135 5.6K L5201 MUTE F_SW (MODE 2) R5200 G0B9R5K00003 FHOP FHOP ECO/FAN C5205 C5203 C5234 L5200 DC_DET 220P 220P G0A150L00003 DC_DET 1000P MOD_DA MOD_DA VDDP SW_- K5202 VSSP D5202 B0HCSP000001 D5204 B0HCSP000001 R5211 VSSA2 D5201 B0HCSP000001 B0HCSP000001 D5203 SA-VK680PU D-AMP CIRCUIT...
  • Page 136: Smps Circuit

    B0BC019A0007 C5728 1000P C5737 470P D5723 MA2J1110GL IC5801 R5726 0.82 C0DABFC00002 FEED BACK SHUNT REGULATOR C5700 F1BAF1020020 1000P R5750 Q5802 PC5701 B1ABCF000176 B3PBA0000402 FEED BACK CONTROL -30V_SENSE ZJ5803 D5806 MAZ8075GML SYS6V FEED BACK QR5810 PCONT SA-VK680PU SMPS CIRCUIT B1GBCFLL0037 INVERTER...
  • Page 137 SUB TRANSFORMER 400V330 R5798 D5798 B0HAMP000094 C5798 50V56 SYS6V C5712 D5896 400V330 B0EAMM000057 D5797 MA2J7280GL R5786 R5795 200K IC5899 C0DAEMZ00001 C5794 C5790 SHUNT REGULATOR 2200P R5796 D5793 2.2K B0HAMP000094 R5797 4.7K C5791 50V2.2 IC5799 MIP4110MSSCF SWITCHING REGULATOR SA-VK680PU SMPS CIRCUIT...
  • Page 138: Usb, Deck Mechanism, Ac Inlet & Voltage Selector Circuit

    DIAGRAM - 17 50/60Hz DZ5701 TH5702 ERZV10V511CS D4CAA2R20001 C5704 C5705 F1BAF1020020 F1BAF1020020 1000P 1000P ZJ5701 C5706 C5707 F1BAF1020020 F1BAF1020020 1000P 1000P MIC CIRCUIT ZJ5702 (ZJ6002*) IN SCHEMATIC DIAGRAM - 12 SA-VK680PU USB / DECK MECHANISM / AC INLET / VOLTAGE SELECTOR CIRCUIT...
  • Page 139: Printed Circuit Board

    (TO OPTICAL PICKUP UNIT) RX8534 RX8533 LB8255 C8572 C8530 RX8532 K8571 0599A 0599A LB8532 R8535 Q8564 Q8565 R8537 R8538 0599A 0599A R8532 C8532 FP8251 R8540 R8536 R8533 (TO SPINDLE/ Q8563 TRAVERSE MOTOR) (SIDE A) (SIDE B) SA-VK680PU DVD MODULE P.C.B.
  • Page 140: Main P.c.b

    W2545 D4007 23 25 W2177 R6921 R2753 C6926 W2178 R2203 C2019 W2076 R2752 CN2752 C2829 W2527 C2020 R2754 C6925 CN2812 C6931 W2077 D2829 R2756 R2829 CN2813 0628AA 0628AA SA-VK680PU NOTE: " * " REF IS FOR INDICATION ONLY. MAIN P.C.B.
  • Page 141: Panel, Side Bar (L) Led & Side Bar (R) Led P.c.b

    0578CH CN6014 CN6012 R6674 R6642 R6108 Q6641 D6641 ZJ6601* S6108 (H.BASS) VR6630 C6634 K6002...VK680 0578CA 0578CA BASS CONTROL NOTE: " * " REF IS FOR INDICATION ONLY. SA-VK680PU PANEL / SIDE BAR (L) LED / SIDE BAR (R) LED P.C.B.
  • Page 142: Usb P.c.b

    L6811 ZJ6801* C1100 K1200 K1210 0578CJ 0578CJ VA1120 VA1110 D1111 HEADPHONE MUSIC PORT JK1111 0628AB 0628AB USB PORT NOTE: " * " REF IS FOR INDICATION ONLY. SA-VK680PU VOLUME / MUSIC PORT / REMOTE SENSOR / MIC / USB P.C.B.
  • Page 143: Deck, Deck Mechanism, Ac Inlet & Voltage Selector P.c.b

    S954 S952 S953 (MODE) (RECINH_R) (HALF) (REC SW) CN1304 S5701 0562WC-1 0562WC-1 (VOLTAGE SELECTOR) D951 IC971 0626B-1 0626B-1 SOLENOID NOTE: " * " REF IS FOR INDICATION ONLY. SA-VK680PU DECK / DECK MECHANISM / AC INLET / VOLTAGE SELECTOR P.C.B.
  • Page 144: D-Amp P.c.b

    W5014 L5500 C5053 5-FL+ R5019 Q5603 W5031 K5013 C5133 R5021 6-FL- W5030 R5611 Q5101 R5603 W5029 Q5601 W5028 W5061 K5302 Q5102 ZJ5400 W5027 ZJ5410 R5604 W5026 W5025 CN5050 C5152 W5785 K5782 Q5604 R5602 R5671 K5781 0608B-1 0608B-1 SA-VK680PU D-AMP P.C.B.
  • Page 145: Smps P.c.b

    Q5721 W5731 R5733 R5893 ZJ5803 C5737 IC5701 T5751 C5730 (SUB TRANSFORMER) C5899 Q5898 C5797 R5724 HEATSINK IC5799 R5896 C5712 R5894 R5798 C5795 R5787 R5797 PC5799 C5791 PC5702 R5704 NOTE: " * " REF IS FOR INDICATION ONLY. SA-VK680PU SMPS P.C.B.
  • Page 147: Terminal Function Of Ics

    20 Terminal Function of ICs Pin No. Terminal Name Function BASS_1 Bass Control 1 BASS_2 Bass Control 2 20.1. IC2801 (RFKWMVK480GC): IC H.BASS LED dimmer control VOL LED dimmer control MICROPROCESSOR No Connection PLUNGER Deck plunger control MOTOR Deck motor control Pin No.
  • Page 148 Terminal Name Function Data Input Clock Input Serial Interface Strobe Key Data Input 1 (No Connec- tion) Key Data Input 2 (No Connec- tion) Power Supply (+5V) O Segment Output 18 O Segment Output 17 O Segment Output 16 O Segment Output 15 O Segment Output 14 O Segment Output 13 O Segment Output 12...
  • Page 149: Exploded View And Replacement Parts List

    (MUSIC PORT P.C.B.) JK6810 (VOLUME P.C.B.) *ZJ6801 VR6001 CN6807 CN6702 JK6800 JK6001 JK6002 *WR1903 (MIC P.C.B.) CN1303 *ZJ6002 CN1301 (DECK P.C.B.) (DECK MECHANISM UNIT) SA-VK680PU-K NOTE: " * " PART IS NOT SUPPLIED / REF IS FOR INDICATION ONLY. CABINET DRAWINGS...
  • Page 150 T5701 *ZJ2701 CN2752 *HEATSINK *H5801 FP9001 FP8251 CN2751 CN5802 CN2806 ZJ5801 CN2812 Z2050 ZJ5803 (SMPS P.C.B.) P5701 Z2000 *HEATSINK ZJ5701 (AC-INLET P.C.B.) ZJ5702 SA-VK680PU-K CABINET DRAWINGS NOTE: " * " PART IS NOT SUPPLIED / REF IS FOR INDICATION ONLY.
  • Page 151 21.1.2. Deck Mechanism Parts Location (RAAX0005) TAPE SIDE GEAR SIDE 112-1 119-1 116-1 CN1304 (DECK MECHANISM P.C.B.) S954 S952 S953 S951 SA-VK680PU-K DECK MECHANISM UNIT DRAWINGS...
  • Page 152 21.1.3. Packaging ACCESSORIES BAG REMOTE CONTROL A1-1 R/C BATTERY COVER AC CORD SB-PF680GC SB-WAK780PN O/I BOOK FM INDOOR ANTENNA SA-VK680PU AM LOOP ANTENNA VIDEO CABLE AC PLUG ADAPTER F R O N POLYFOAM (TOP ) SC-VK680PU-K POLYFOAM (BOTTOM) PACKAGING DRAWINGS...
  • Page 153 21.1.4. Mechanical Replacement Part List Safety Ref. Part No. Part Name & Qty Remarks Description Safety Ref. Part No. Part Name & Qty Remarks RGUX0767C-K POWER CONTROL Description BUTTON CABINET RGUX0768-K CASSETTE EJECT CHASSIS BUTTON RDGX0040 VOLUME GEAR RGUX0777B-1S MAIN FUNCTION REEX0740 10P FFC (MUSIC-...
  • Page 154 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description XTV3+10GFJ-M SCREW PACKING MATERI- XTW3+12TFJ SCREW RPGX2199 PACKING CASE XTW3+8TFJ SCREW RPNX0534-2 POLYFOAM REXX0690-1 5P WIRE (USB-DVD MODULE) RPFX0198 MIRAMAT SHEET REXX0686-1 WHITE WIRE (VOLT SELECTOR SMPS)
  • Page 155: Electrical Replacement Part List

    21.2. Electrical Replacement Part List Safety Ref. Part No. Part Name & Qty Remarks Description Safety Ref. Part No. Part Name & Qty Remarks IC4000 C0DAAYH00001 Description IC5000 C1BA00000492 PRINTED CIR- IC5200 C1BA00000492 CUIT BOARDS IC5500 C0JBAB000902 PCB1 RFKBX0681D-C DVD MODULE P.C.B (RTL) IC5701 C5HACYY00005...
  • Page 156 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description Q1316 2SD09650RA TRANSISTOR QR4004 B1GBCFLL0037 TRANSISTOR Q1317 B1ABGC000005 TRANSISTOR QR5801 UNR221400L TRANSISTOR Q2002 B1GDCFJJ0047 TRANSISTOR QR5802 B1GDCFGA0018 TRANSISTOR Q2003 B1GBCFJJ0051 TRANSISTOR QR5810 B1GBCFLL0037...
  • Page 157 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description D5807 MA2J1110GL DIODE CN5050 K1MN17AA0004 17P CONNECTOR D5809 MA2J1110GL DIODE CN5500 K1KA08AA0180 8P CONNECTOR D5896 B0EAMM000057 DIODE CN5802 K1KA11AA0194 11P CONNECTOR D6458 B3AAA0000803 DIODE...
  • Page 158 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description LB8532 J0JDC0000045 INDUCTOR JK6810 K2HC1YYA0002 JK MUSIC PORT LB8551 J0JDC0000045 INDUCTOR P5701 K2AA2B000017 AC INLET LB8561 J0JDC0000045 INDUCTOR LB8571 J0JDC0000045 INDUCTOR CHIP JUMPERS LB9001...
  • Page 159 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description W2508 D0GDR00JA017 1/10W R1111 D0GB272JA008 2.7K 1/16W W2509 D0GBR00JA008 1/16W R1201 D0GB330JA008 1/16W W2510 D0GDR00JA017 1/10W R1202 D0GB152JA008 1.5K 1/16W W2513 D0GBR00JA008 1/16W...
  • Page 160 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description R2111 D0GB222JA008 2.2K 1/16W R2283 D0GB104JA008 100K 1/16W R2112 D0GB392JA008 3.9K 1/16W R2284 D0GB391JA008 1/16W R2113 D0GB152JA008 1.5K 1/16W R2285 D0GB681JA008 1/16W R2114...
  • Page 161 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description R2836 D0GB101JA008 1/16W R2972 D0GB221JA008 1/16W R2837 D0GB101JA008 1/16W R2973 D0GB122JA008 1.2K 1/16W R2838 D0GB101JA008 1/16W R2974 D0GB102JA008 1/16W R2839 D0GB101JA008 1/16W R2975...
  • Page 162 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description R5318 D0GB124JA008 120K 1/16W R5862 D0GD103JA017 1/10W R5328 D0GB683JA008 1/16W R5863 D0GD103JA017 1/10W R5504 D0GB220JA008 1/16W R5864 ERJ6GEYF103V 1/8W R5505 D0GB101JA008 1/16W R5890...
  • Page 163 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description R6925 D0GB153JA008 1/16W R8553 D0GA102JA023 1/16W R6926 D0GB153JA008 1/16W R8554 ERJ2GEJ680X 1/16W R6927 D0GB472JA008 4.7K 1/16W R8555 D0GA2R2JA023 1/16W R6930 D0GB103JA008 1/16W R8556...
  • Page 164 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description RX9017 D1H85604A043 RESISTOR NETWORK C2067 F1H0J1050013 6.3V RX9018 D1H447220001 RESISTOR NETWORK C2068 F1H0J1050013 6.3V RX9020 D1H447220001 RESISTOR NETWORK C2069 F1H1A474A025 0.47uF C2070 F1H1H101A720...
  • Page 165 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description C2314 F1H1H470A230 47pF C2912 F1H1H103A219 0.01uF C2315 F1H0J1050013 6.3V C2913 F1H1H101A720 100pF C2316 F1H0J1050013 6.3V C2914 F1H1H101A720 100pF C2331 F1H0J1050013 6.3V C2916 F1H1H101A720...
  • Page 166 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description C5012 F1J2A221A030 220pF 100V C5518 F1H1H104A013 0.1uF C5013 F1J2A221A030 220pF 100V C5519 F1H1H104A013 0.1uF C5014 ECQV1H684JL3 0.68uF C5520 F1H1H104A013 0.1uF C5015 ECQV1H684JL3 0.68uF...
  • Page 167 Safety Ref. Part No. Part Name & Qty Remarks Safety Ref. Part No. Part Name & Qty Remarks Description Description C6005 F2A1H1R0A213 1.0uF C8012 F1G1C104A083 0.1uF C6006 F1H1C105A097 C8013 F1G1C104A083 0.1uF C6007 D0GB222JA008 2.2K 1/16W C8014 F1G1C104A083 0.1uF C6008 F2A1H1R0A213 1.0uF C8015 F1G1C104A083...
  • Page 168 Safety Ref. Part No. Part Name & Qty Remarks Description C8504 F1G1C104A083 0.1uF C8505 F1G1C104A083 0.1uF C8506 F1G1C104A083 0.1uF C8511 F1H0J1050013 6.3V C8512 F1H0J1050013 6.3V C8513 F1G1A1040006 0.1uF C8514 F1G1A1040006 0.1uF C8515 F1G1A1040006 0.1uF C8516 F1G1A1040006 0.1uF C8521 F1G1A1040006 0.1uF C8522 F1G1A1040006 0.1uF...

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