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Panasonic MINAS A5 Series Operating Instructions Manual

Ac servo motor & driver, g, h-fram
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See also: Operating Instructions Manual
* This product image is 7.5kW type of A5-series.
If you are the first user of this product, please be sure to read the downloaded
Operating Instructions (Overall) from our Web Site.
http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html
Make sure to forward these Operating Instructions for safety to the final user.
<Contents>
1. Introduction ................................. B2
On Opening the Product Package .................. B2
Check of the Driver Model .............................. B2
Check of the Motor Model............................... B3
2. Installation................................... B4
Driver .............................................................. B4
Motor . .............................................................. B6
Wiring Diagram ............................................. B22
Wiring to the Connector, X1 . ........................ B25
Wiring to the Connector, X2 . ........................ B25
Wiring to the Connector, X3 . ........................ B26
Wiring to the Connector, X4 . ........................ B27
Wiring to the Connector, X5 . ........................ B30
Wiring to the Connector, X6 . ........................ B31
Wiring to the Connector, X7 . ........................ B32
Operating Instructions (Basic)
AC Servo Motor & Driver
MINAS A5-series (G, H-frame)
[Web address of Panasonic Corporation]
page
• Thank you for purchasing this
Panasonic product.
• Before operating this product,
please read the instructions
carefully, and save this manual for
future use.
4. Parameter .................................. B33
Outline / Setup / Connection . ........................ B33
Composition of Parameters .......................... B35
5. Protective Functions ................ B36
8. Built-in Holding Brake .............. B47
9. Dynamic Brake.......................... B48
Absolute Specifications, 17-bit . .................. B52
11. Specifications ......................... B53
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Summary of Contents for Panasonic MINAS A5 Series

  • Page 1: Table Of Contents

    Panasonic product. • Before operating this product, please read the instructions carefully, and save this manual for future use. * This product image is 7.5kW type of A5-series. If you are the first user of this product, please be sure to read the downloaded Operating Instructions (Overall) from our Web Site. [Web address of Panasonic Corporation] http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html Make sure to forward these Operating Instructions for safety to the final user. <Contents> page page 1. Introduction ......... B2 4. Parameter ........B33 On Opening the Product Package ....B2 Outline / Setup / Connection .

  • Page 2: Introduction

    1. Introduction Check of the Motor Model 1. Introduction Contents of Name Plate On Opening the Product Package Model A C S E R V O M O T O R Rated input MDME752S1G Model No. Rated rotational speed voltage/current 44.0 A • Make sure that the model is what you have ordered.

  • Page 3: Installation

    2. Installation 2. Installation Driver Driver Install the driver properly to avoid a breakdown or an accident. Mounting Direction and Spacing Installation Place • Reserve enough surrounding space for effective cooling. • Install fans to provide uniform distribution of temperature in the control panel. 1) Install the driver in a control panel enclosed in noncombustible material and placed indoor • G and H frame is provided with a cooling fan at the bottom. (On the H-frame, the where the product is not subjected to rain or direct sunlight. The products are not waterproof.

  • Page 4: Motor

    2. Installation 2. Installation Motor Motor Install the motor properly to avoid a breakdown or an accident. 3) For the dimensions and mass of the product, which are necessary design data of the mounting section, refer to the dimensional outline drawing on the Operating In- Installation Place structions (Overall) or the Delivery Specification. Since the conditions of location affect a lot to the motor life, select a place Oil/Water Protection which meets the conditions below. 1) Indoors, where the products are not subjected to rain or direct sun beam. The prod- 1) Don't submerge the motor cable to water or oil.

  • Page 5: System Configuration And Wiring

    3. System Configuration and Wiring 3. System Configuration and Wiring Overall Wiring (Terminal block type) Overall Wiring (Terminal block type) Connecting Example of G-frame, 200 V type : High voltage PC (to be supplied by customer) • Wiring of Main Connector •...
  • Page 6 3. System Configuration and Wiring 3. System Configuration and Wiring Overall Wiring (Terminal block type) Overall Wiring (Terminal block type) Connecting Example of H-frame, 200 V type : High voltage (to be supplied by customer) Setup support software Wiring to Connector, X7 •...
  • Page 7 3. System Configuration and Wiring 3. System Configuration and Wiring Overall Wiring (Terminal block type) Overall Wiring (Terminal block type) Connecting Example of G-frame, 400 V type : High voltage Connection with PC (to be supplied control power supply by customer) •...
  • Page 8 3. System Configuration and Wiring 3. System Configuration and Wiring Overall Wiring (Terminal block type) Overall Wiring (Terminal block type) Connecting Example of H-frame, 400 V type : High voltage (to be supplied by customer) Setup support software Wiring to Connector, X7 •...

  • Page 9: Driver And List Of Applicable Peripheral Equipments

    3. System Configuration and Wiring 3. System Configuration and Wiring Driver and List of Applicable Peripheral Equipments Driver and List of Applicable Peripheral Equipments Rated Crimp Crimp operating terminal terminal Diameter and Diameter and Diameter and Required Circuit Diameter and current of for control Noise...

  • Page 10: Wiring Of The Main Circuit (Terminal Block Type)

    3. System Configuration and Wiring 3. System Configuration and Wiring Wiring of the Main Circuit (Terminal block type) (Terminal block type) Wiring of the Main Circuit G-frame, 200 V type H-frame, 200 V type • Wiring should be performed by a specialist or an authorized personnel. • Wiring should be performed by a specialist or an authorized personnel. • Do not turn on the power until the wiring is completed. • Do not turn on the power until the wiring is completed. • Never touch the terminal to which high voltage is applied. There is a risk of electric shock. • Never touch the terminal to which high voltage is applied. There is a risk of electric shock. •...
  • Page 11 3. System Configuration and Wiring 3. System Configuration and Wiring Wiring of the Main Circuit (Terminal block type) Wiring of the Main Circuit (Terminal block type) G-frame, 400 V type H-frame, 400 V type • Wiring should be performed by a specialist or an authorized personnel. • Wiring should be performed by a specialist or an authorized personnel. • Do not turn on the power until the wiring is completed. • Do not turn on the power until the wiring is completed. • Never touch the terminal to which high voltage is applied. There is a risk of electric shock. • Never touch the terminal to which high voltage is applied. There is a risk of electric shock. •...

  • Page 12: Wiring Diagram

    3. System Configuration and Wiring 3. System Configuration and Wiring Wiring Diagram Wiring Diagram Compose the circuit so that the main circuit power will be shut off when an error occurs. Compose the circuit so that the main circuit power will be shut off when an error occurs. In Case of 3-Phase, G-frame, 200 V type In Case of 3-Phase, G-frame, 400 V type Power supply 3-phase, 200V to 230V Power supply 3-phase, 380V to 480V –15% +10%...

  • Page 13: Wiring Of Connector For Motor And Brake

    3. System Configuration and Wiring 3. System Configuration and Wiring Wiring of connector for motor and brake Wiring to the connector, X1 • When the motors of <MDME, MGME, MHME> are used, they are connected as This is used for USB connection to a personal computer. It is possible to change the shown below. parameter setting and perform monitoring. Connector: Made by Japan Aviation Electronics Industry, Ltd. Symbol Connector Application Contents (The figures below show connectors for the motor.)

  • Page 14: Wiring To The Connector, X3

    3. System Configuration and Wiring 3. System Configuration and Wiring Wiring to the connector, X3 Wiring to the connector, X4 A safety by-pass plug is supplied as standard equipment. Do not disconnect it in nor- Wiring Example of Position Control Mode mal times. Since the standard connector cannot be used when controlling the safety function from the host controller, purchase the optional connector and make connection as shown below.
  • Page 15 3. System Configuration and Wiring 3. System Configuration and Wiring Wiring to the connector, X4 Wiring to the connector, X4 Wiring Example of Velocity Control Mode Wiring Example of Torque Control Mode Divider Divider Remarks X1 to X7 are used for the secondary circuit. To connect these terminals to the primary Remarks X1 to X7 are used for the secondary circuit. To connect these terminals to the primary power supply (particularly, the 24 VDC power supply for control, the 24 VDC power power supply (particularly, the 24 VDC power supply for control, the 24 VDC power supply for brake, and the 24 VDC power supply for regenerative resistor [for H-frame supply for brake, and the 24 VDC power supply for regenerative resistor [for H-frame only]), insulation is required. Do not connect these terminals to the same power supply.

  • Page 16: Wiring To The Connector, X5

    3. System Configuration and Wiring 3. System Configuration and Wiring Wiring to the connector, X5 Wiring to the connector, X6 Connect on to External Scale Connection to Encoder Provide a power supply for the external scale on your part or use the following power • In case of 20-bit incremental encoder output (250mA or less). MDME 7.5kW to 15kW Connector Application Symbol Contents Twisted pair MHME 7.5kW Pin No.

  • Page 17: Wiring To The Connector, X7

    3. System Configuration and Wiring 4. Parameter Wiring to the connector, X7 Outline / Setup / Connection The connector X7 of the front panel is for monitor output. Outline of Parameter 　Analogue output : 2 systems This driver is equipped with various parameters to set up its characteristics and func- 　Digital output : 1 systems tions. This section describes the function and purpose of each parameter. Read and In both cases, it is possible to switch the output signal by setting parameters. comprehend very well so that you can adjust this driver in optimum condition for your running requirements. Output circuit • You can refer and set up the parameter with either one of the following. Connector X7 1kΩ...

  • Page 18: Composition Of Parameters

    4. Parameter 4. Parameter Outline / Setup / Connection Composition of Parameters Setup with the PC • The parameter No. is displayed in the form of PrX.YY (X: Classification, YY: No.). • For the details on the parameters, refer to the Operating Instructions (Overall). It is possible to connect your personal computer to connector X1 of MINAS A5 using a USB cable for personal computer connection. Downloading the setup support software Parametr No.

  • Page 19: Protective Functions

    5. Protective Functions 5. Protective Functions Protective Function (What Is Error Code ?) Protective Function (What Is Error Code ?) • Various protective functions are equipped in the driver. When these are triggered, the Error code Attribute Protective function motor will stall due to error, the driver will turn the Servo-Alarm output (ALM) to off (open). Main Sub History Can be cleared Immediate stop...

  • Page 20: Maintenance And Inspections

    6. Maintenance and Inspections 6. Maintenance and Inspections Maintenance and Inspections Maintenance and Inspections • Routine maintenance and inspection of the driver and motor are essential for Guideline for Parts Replacement the proper and safe operation. Use the table below for a reference. Parts replacement cycle varies depending on the Notes on Maintenance and Inspection actual operating conditions. Defective parts should be replaced or repaired when any error have occurred.

  • Page 21: Conformity To Ec Directives And Ul Standards

    Confirm that the effective current of the driver does not exceed the EMC : Electromagnetic Compatibility rated current. Set up the peak permissible current with Pr0.13 (Setup of 1st torque : Underwriters Laboratories CSA : Canadian Standards Association limit) and Pr5.22 (Setup 2nd torque limit). Pursuant to the directive 2004/108/EC, article 9(2) (4) Motor over-temperature protection is not provided. Panasonic Testing Centre Motor over-load-temperature protection shall be provided at the final installation Panasonic Service Europe, a division of upon required by the NEC (National Electric Code). Panasonic Marketing Europe GmbH Winsbergring 15, 22525 Hamburg, F.R. Germany * PL d: Provided that EDM is used. − B40 −...

  • Page 22: Composition Of Peripheral Equipments

    7. Conformity to EC Directives and UL Standards 7. Conformity to EC Directives and UL Standards Composition of Peripheral Equipments Composition of Peripheral Equipments Installation Environment Power Supply +10% Use the servo driver in the environment of Pollution Degree 1 or 2 prescribed in 200V type : 3-phase, 200V to 230V 50/60Hz...
  • Page 23 7. Conformity to EC Directives and UL Standards 7. Conformity to EC Directives and UL Standards Composition of Peripheral Equipments Composition of Peripheral Equipments Noise Filter Surge Absorber When you install one noise filter at the power supply for multi-axes application, consult with Provide a surge absorber for the primary side of noise filter. manufacturer of the noise filter. If sufficient noise margin is required, connect 2 filters in series. Voltage specifications Manufacturer’s Option part No. Manufacturer • Recommended components for driver part No.

  • Page 24: Built-In Holding Brake

    8. Built-in Holding Brake 7. Conformity to EC Directives and UL Standards Composition of Peripheral Equipments Outline / Specifications <Power cable> In the applications where the motor drives the vertical axis, this brake would be used to hold and prevent the work (moving load) from falling by gravity while the power to Manufacturer’s Manufacturer part No. the servo is shut off. RJ8095 KK-CORP.CO.JP Use this built-in brake for "Holding" purpose only, that is to hold the stalling [Unit: mm] status.

  • Page 25: Dynamic Brake

    9. Dynamic Brake 9. Dynamic Brake Outline Connections of external dynamic brake resistor (Example) G-frame, 200 V The G-frame driver incorporates a dynamic brake to stop the motor immediately. To use the dynamic brake, use caution about the following points. Mains (The H-frame driver does not incorporate the dynamic brake.) Residual...

  • Page 26: Check Of The Combination Of The Driver And The Motor

    10. Check of the Combination of the Driver and the Motor 9. Dynamic Brake Connections of external dynamic brake resistor (Example) Incremental Specifications, 20-bit This driver is designed to be used in a combination with the motor which are specified G-frame, 400 V by us. Check the series name of the motor, rated output torque, voltage specifications 24 VDC power supply Mains * Use a power and encoder specifications. supply with for control Residual 5 A or larger...

  • Page 27: Absolute Specifications, 17-Bit

    10. Check of the Combination of the Driver and the Motor 11. Specifications Absolute Specifications, 17-bit Basic Specifications This driver is designed to be used in a combination with the motor which are specified ＋ 10％ Main circuit 3-phase, 200 to 230V 50/60Hz by us. Check the series name of the motor, rated output torque, voltage specifications − 15％ 200V ＋ 10％ and encoder specifications. Control circuit Single phase, 200 to 230V 50/60Hz − 15％ Caution Do not use in other combinations than those listed below. ＋...
  • Page 28 11. Specifications 11. Specifications Functions Functions (1) Deviation counter clear (2) Command pulse inhibition Control input Speed zero clamp, Torque command sign input etc. Control input (3) Command dividing gradual increase switching Control output Speed arrival etc. (4) Damping control switching etc. Speed command input can be provided by means of analog Control output Positioning complete (In-position) etc. Analog Torque command voltage. Max. command Exclusive interface for Photo-coupler: 500kpps input input Parameters are used for scale setting and command pulse frequency Exclusive interface for line driver : 4Mpps polarity. Input pulse Speed limit function Speed limit value with parameter t is enabled. Differential input signal format (1) Deviation counter clear (2) Command pulse inhibition Pulse Electronic gear...

  • Page 29: After-Sale Service (Repair)

    • This product is intended to be used with a general industrial product, but not de- Technical information of this product (Operating Instructions, CAD data) can be signed or manufactured to be used in a machine or system that may cause personal downloaded from the following web site. death when it is failed. http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html • Installation, wiring, operation, maintenance, etc., of the equipment should be done by qualified and experienced personnel. • Apply adequate tightening torque to the product mounting screw by taking into consideration strength of the screw and the characteristics of material to which the product is installed. Overtightening can damage the screw and/or material; under- tightening can result in loosening.
  • Page 30 MEMO MEMO...

  • Page 31: Ime15+A

    7-1-1 Morofuku, Daito, Osaka, 574-0044, Japan Phone : +81-72-871-1212 © Panasonic Corporation 2010 IME15+A Printed in China A1010-1111...

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