ABB ACS550 Quick Start Manual

ACS550
Quick Start Guide
ACS550-01 Drives (0.75...160 kW),
IP21 / UL Type 1 Enclosure
Overview
The installation of the ACS550 adjustable
speed AC drive follows the outline below.
PREPARE for installation
PREPARE mounting location
REMOVE the front cover
MOUNT the drive
INSTALL wiring
CHECK installation
REINSTALL the cover
APPLY power
START-UP
Application
This guide provides a quick reference for
installing ACS550-01 drives having a standard
enclosure.
Note: This guide does not provide detailed
installation, safety or operational
instructions. See ACS550 User's Manual for
complete information.
Prepare for installation
WARNING! The ACS550 should ONLY be
installed by a qualified electrician.
Unpack the drive
Note: Lift the ACS550 by its chassis and not by its
cover.
1. Unpack the drive.
2. Check for any damage.
3. Check the contents against the order / shipping
label.
Check
• Motor compatibility – Motor type, nominal
current, frequency and voltage range must
match drive specifications.
• Suitable environment – Drive requires heated,
indoor controlled environment that is suitable
for the selected enclosure.
• Wiring – Follow local codes for wiring, circuit
protection and EMC requirements.
Refer to User's Manual and confirm that all
preparations are complete.
Drive identification
ACS550-01-08A8-4
U1 3~ 380...480 V
I2N/ I2hd 8.8/6.9 A
Serno *2030700001*
PN/Phd 4.0/3.0 kW
Use the following chart to interpret the type
code found on the drive label.
ACS550-01-08A8-4+J404+...
AC, Standard Drive – 550 series
Construction (region specific)
01 = Setup/parts for IEC install./compliance
U1 = Setup/parts for US install./compliance
Output current rating
See Ratings in User's Manual for details
Voltage rating
2 = 208...240 V AC
4 = 380...480 V AC
6 = 500...600 V AC
Options
Examples of options:
No specification = IP21 / UL type 1
B055 = IP54 / UL type 12
UL type 12 is not available for type
ACS550-01-290A-4.
0J400 = No control panel
J404 = ACS-CP-C Basic Control Panel
Collect motor data
Collect the following data from the motor
nameplate for later use in the ACS550 startup:
• Voltage __________________________
• Nominal motor current ______________
• Nominal frequency _________________
• Nominal speed ____________________
• Nominal power ____________________
Tools required
Screwdrivers, wire stripper, tape measure,
mounting screws or bolts and drill.
Prepare the mounting location
The drive requires a
smooth, vertical, solid
surface, free from heat and
moisture, with free space for
air flow – 200 mm (8 in)
above and below.
1
1. Mark the mounting points
using the template.
2. Drill the mounting holes.
X0002
Remove the front cover
1. Remove the
3
control panel, if
attached.
2
2. Loosen the
captive screw
at the top.
1
3. Pull near the
top to remove
the cover.
Mount the drive
1. Position the ACS550 and
1
use screws or bolts to
securely tighten all four
corners.
Note: Lift the ACS550 by its
2
metal chassis.
2. Non-English speaking
IP2002
locations: Attach a
warning sticker in the appropriate language
over the existing warning on the top of the
module.
Install the wiring
Wiring power
1. Open the appropriate
knockouts in the gland box.
2. Install the cable clamps for
the power/motor cables.
3. On the input power cable,
strip the sheathing back far
enough to route individual wires.
4. On the motor cable,
7
strip the sheathing
back far enough to
7
expose the copper wire
shield so that the
3
shield can be twisted
into a bundle. Keep the
8
bundle not longer than
five times its width to minimize noise radiation.
– 360° grounding under the clamp is
recommended for the motor cable to minimize
noise radiation. In this case, remove the
sheathing at the cable clamp.
5. Route both cables through the clamps.
6. Connect the bundle created from the motor
cable shield to the GND terminal.
7. Strip and connect the power/motor wires and
the power ground wire to the drive terminals
using the torques given in the table below. See
Power connections below or, for more detail,
see User's Manual.
Frame Tightening torque
size
N·m lb·ft
8
R1, R2 1.4 1
R3 2.5 1.8
R4 5.6; PE: 2 4; PE 1.5
R5 15 11
R6 40; PE: 8 30; PE: 6
IP2000
8. Install conduit/gland box and tighten the cable
clamps.
WARNING! To disconnect the internal EMC
filter, remove the screws marked with "
replace the screws marked with " " with the
provided polyamide screws, depending on
the frame size.
System type R1...R3
EM1 EM3 EM1 EM3 F1 F2
IT system
Corner grounded TN
system
9. Install the cable clamp(s) for
the control cable(s). (Power/
motor cables and clamps
not shown in the figure.)
2
1
X0004
6
4
IP2001
X0005
-
", or
R4 R5...R6
- - - -
-
9
X0006