Page 1 S-PM GEARED MOTOR DRIVE UNIT FR-D700-G INSTRUCTION MANUAL (Applied) Simple and compact drive unit FR-D720-0.2K to 3.7K-G FR-D740-0.4K to 3.7K-G OUTLINE According to the motor to be connected, perform PM parameter initialization. Incorrect initial setting of parameters may damage the motor. (Refer to page 73.) The parameters for motor operation are initially set for an WIRING S-PM geared motor.
Page 2 Thank you for choosing this Mitsubishi Electric S-PM geared motor drive unit. This Instruction Manual (Applied) provides instructions for advanced use of the FR-D700-G series drive units. Incorrect handling might cause an unexpected fault. Before using the drive unit, always read this Instruction Manual and the Instruction Manual (Basic) [IB-0600477ENG] packed with the product carefully to use the equipment to its optimum performance.
Page 3  Temperature applicable for a short time, e.g. in transit.  If halogen-based materials (fluorine, chlorine, bromine, CAUTION iodine, etc.) infiltrate into a Mitsubishi Electric product, the  The electronic thermal relay function does not guarantee product will be damaged. Halogen-based materials are often protection of the motor from overheating.
Page 4 (5) Emergency stop CAUTION  A safety backup such as an emergency brake must be provided for devices or equipment in a system to prevent hazardous conditions in case of failure of the drive unit or an external device controlling the drive unit. ...
Page 5: Table Of Contents
CONTENTS OUTLINE Product checking and parts identification......... 2 Drive unit and peripheral devices............3 1.2.1 Peripheral devices .......................... 4 Removal and reinstallation of the cover ..........6 1.3.1 Front cover............................6 1.3.2 Wiring cover............................ 7 Installation of the drive unit and enclosure design ......8 1.4.1 Drive unit installation environment....................
Page 6 3.1.1 Leakage currents and countermeasures ..................36 3.1.2 EMC measures..........................38 3.1.3 Power supply harmonics ......................40 3.1.4 Harmonic suppression guideline in Japan..................41 Installation of power factor improving reactor ........ 43 Power-OFF and magnetic contactor (MC)......... 44 Precautions for use of the drive unit ..........45 Failsafe of the system which uses the drive unit ......
Page 7 4.7.1 Operation by multi-speed operation (Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239)..... 89 4.7.2 Jog operation (Pr. 15, Pr. 16) ...................... 91 4.7.3 Remote setting function (Pr. 59) ....................93 Setting of acceleration/deceleration time and acceleration/ deceleration pattern ................
Page 8 4.13.1 Retry function (Pr. 65, Pr. 67 to Pr. 69) ..................143 4.13.2 Input/output phase loss protection selection (Pr. 251, Pr. 872)..........145 4.13.3 Earth (ground) fault detection at start (Pr. 249) ................. 145 4.13.4 Overspeed protection (Pr. 374) ....................146 4.14 Speed setting by analog input (terminal 2, 4) .......
Page 9 4.19.5 Free parameter (Pr. 888, Pr. 889) ..................... 238 4.19.6 Initiating a fault (Pr. 997)......................238 4.19.7 Batch setting Mitsubishi Electric HMI (GOT) connection parameters (Pr. 999)......239 4.20 Setting the parameter unit and operation panel......241 4.20.1 RUN key rotation direction selection (Pr. 40)................241 4.20.2 PU display language selection (Pr.
Page 10 Inspection items................272 6.1.1 Daily inspection .......................... 272 6.1.2 Periodic inspection ........................272 6.1.3 Daily and periodic inspection...................... 273 6.1.4 Display of the life of the drive unit parts..................274 6.1.5 Checking the inverter and converter modules ................274 6.1.6 Cleaning .............................
Page 11 External operation......Operation using the control circuit signals Combined operation .......Operation using both the PU (operation panel/FR-PU07) and External operation PM motor ........Permanent magnet motor: an IPM motor, an SPM motor, or the Mitsubishi Electric GV series S-PM geared motor <Trademarks>...
Page 12 OUTLINE This chapter explains the "OUTLINE" for use of this product. Always read the instructions before using the equipment. Product checking and parts identification ......... 2 Drive unit and peripheral devices ..........3 Removal and reinstallation of the cover........6 Installation of the drive unit and enclosure design ....
Page 13: Product Checking And Parts Identification
Product checking and parts identification Product checking and parts identification Unpack the drive unit and check the capacity plate on the front cover and the rating plate on the drive unit side face to ensure that the product agrees with your order and the drive unit is intact. Drive unit model FR - D720...
Page 14: Drive Unit And Peripheral Devices
Drive unit and peripheral devices Drive unit and peripheral devices AC power supply Use within the permissible power supply specifications of the drive unit. To ensure safety, use a molded case circuit breaker, Enclosure surface operation RS-232C - RS-485 converter is earth leakage circuit breaker or magnetic panel (FR-PA07) required when connecting to PC...
Page 15: Peripheral Devices
(NF or NV type) Unit Model (kW) Power factor improving (AC or DC) Power factor improving (AC or DC) reactor connection reactor connection FR-HAL FR-HEL Without With Without With FR-D720-0.2K-G S-T10 S-T10 0.4K 0.4K FR-D720-0.4K-G S-T10 S-T10 0.4K 0.4K FR-D720-0.75K-G S-T10 S-T10 0.4K...
Page 16 (NF or NV type) Unit Model (kW) Power factor improving (AC or DC) Power factor improving (AC or DC) reactor connection reactor connection FR-HAL FR-HEL Without With Without With FR-D720-0.2K-G S-T10 S-T10 0.4K 0.4K FR-D720-0.4K-G S-T10 S-T10 0.4K 0.4K FR-D720-0.75K-G 0.75...
Page 17: Removal And Reinstallation Of The Cover
Removal and reinstallation of the cover Removal and reinstallation of the cover 1.3.1 Front cover Removal (Example of FR-D720-1.5K-G) 1) Loosen the mounting screws of the front cover. (The screws cannot be removed.) 2) Remove the front cover by pulling it like the direction of arrow. Mounting screw Reinstallation (Example of FR-D720-1.5K-G) 1) Place the front cover in front of the drive unit, and install it straight.
Page 18: Wiring Cover
Removal and reinstallation of the cover 1.3.2 Wiring cover Removal and reinstallation  Hold the side of the wiring cover, and pull it downward for  Also pull the wiring cover downward by holding a removal. frontal part of the wiring cover. To reinstall, fit the cover to the drive unit along the guides.
Page 19: Installation Of The Drive Unit And Enclosure Design
Installation of the drive unit and enclosure design Installation of the drive unit and enclosure design When a drive unit enclosure is to be designed and manufactured, heat generated by contained equipment, etc., the environment of an operating place, and others must be fully considered to determine the enclosure structure, size and equipment layout.
Page 20 Installation of the drive unit and enclosure design Dust, dirt, oil mist Dust and dirt will cause such faults as poor contact of contact points, reduced insulation or reduced cooling effect due to moisture absorption of accumulated dust and dirt, and in-enclosure temperature rise due to clogged filter. In the atmosphere where conductive powder floats, dust and dirt will cause such faults as malfunction, deteriorated insulation and short circuit in a short time.
Page 21: Cooling System Types For Drive Unit Enclosure
Installation of the drive unit and enclosure design 1.4.2 Cooling system types for drive unit enclosure From the enclosure that contains the drive unit, the heat of the drive unit and other equipment (transformers, lamps, resistors, etc.) and the incoming heat such as direct sunlight must be dissipated to keep the in-enclosure temperature lower than the permissible temperatures of the in-enclosure equipment including the drive unit.
Page 22: Drive Unit Placement
Drive unit placement Drive unit placement Enclosure surface mounting Remove the front cover and wiring cover to mount the drive unit to the surface. (Remove the covers in the directions of the arrows.) FR-D720-0.2K to 0.75K-G FR-D720-1.5K to 3.7K-G FR-D740-0.4K to 3.7K-G Front cover Front cover Wiring cover...
Page 23: Installation Precautions
Drive unit placement 1.5.1 Installation precautions (1) Above drive unit Heat is blown up from inside the drive unit by the small fan built in the unit. Any equipment placed above the drive unit should be heat resistant. (2) Arrangement of multiple drive units When multiple drive units are placed in the same enclosure, generally arrange them horizontally as shown in the right figure (a).
Page 24: Wiring
WIRING This chapter describes the basic "WIRING" for use of this product. Always read the instructions before using the equipment. Wiring..................... 14 Main circuit terminal specifications ..........15 Control circuit specifications ............18 Connection of stand-alone option unit ........27...
Page 25: Terminal Connection Diagram
Wiring Wiring 2.1.1 Terminal connection diagram Sink logic 1. DC reactor (FR-HEL) When connecting a DC reactor, remove the Main circuit terminal jumper across P1 and P/+ Control circuit terminal Brake unit (Option) *6 Brake resistor (FR-ABR, MRS type, MYS type) Earth Install a thermal relay to prevent an...
Page 26: Main Circuit Terminal Specifications
Main circuit terminal specifications Main circuit terminal specifications 2.2.1 Specification of main circuit terminal Drive unit Terminal Refer to Terminal Name Description Symbol Page R/L1, Connect to the commercial power supply. S/L2, AC power input Keep these terminals open when using the high power factor converter (FR-HC2) T/L3 or power regeneration common converter (FR-CV).
Page 27: Cables And Wiring Length
Main circuit terminal specifications 2.2.3 Cables and wiring length (1) Applied wire size Select the recommended cable size to ensure that a voltage drop will be 2% or less. If the wiring distance is long between the drive unit and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low speed.
Page 28 Main circuit terminal specifications Earthing (Grounding) precautions  Always earth (ground) the motor and drive unit. 1) Purpose of earthing (grounding) Generally, an electrical apparatus has an earthing (grounding) terminal, which must be connected to the ground before use. An electrical circuit is usually insulated by an insulating material and encased. However, it is impossible to manufacture an insulating material that can shut off a leakage current completely, and actually, a slight current flow into the case.
Page 29: Control Circuit Specifications
Control circuit specifications Control circuit specifications 2.3.1 Control circuit terminal indicates that terminal functions can be selected using Pr. 178 to Pr. 182, Pr. 190, Pr. 192 (I/O terminal function selection). (Refer to page 117.) (1) Input signal Terminal Refer to Type Terminal Name Description...
Page 30: Connection Of Stand-Alone Option Unit
Control circuit specifications Output signal Terminal Refer to Type Terminal Name Description Rated Specifications Symbol Page 1 changeover contact output indicates that the drive unit Contact capacity:230VAC Relay output (fault protective function has activated and the output stopped. 0.3A A, B, C output) Fault: discontinuity across B-C (continuity across A-C), (power factor =0.4)
Page 31: Changing The Control Logic
Control circuit specifications 2.3.2 Changing the control logic The input signals are set to sink logic (SINK) when shipped from the factory. To change the control logic, the jumper connector above the control terminal must be moved to the other position. Change the jumper connector in the sink logic (SINK) position to source logic (SOURCE) position using tweezers, a pair of long-nose pliers etc.
Page 32 Control circuit specifications (1) Sink logic type and source logic type In sink logic, a signal switches ON when a current flows from the corresponding signal input terminal.  Terminal SD is common to the contact input signals. Terminal SE is common to the open collector output signals. In source logic, a signal switches ON when a current flows into the corresponding signal input terminal.
Page 33: Wiring Of Control Circuit
Control circuit specifications 2.3.3 Wiring of control circuit (1) Standard control circuit terminal layout Recommend wire size: 0.3mm to 0.75mm RUN SE S1 S2 SC STF STR NOTE  Do not remove the shortening wires across the terminals S1 and SC and the terminals S2 and SC. Removing either shortening wire disables the drive unit operation.
Page 34 Control circuit specifications 3) Insert the wire into a socket. When using a single wire or a stranded wire without a blade terminal, push an open/close button all the way down with a flathead screw driver, and insert the wire. Open/close button Flathead screwdriver NOTE...
Page 35 Control circuit specifications (4) Signal inputs by contactless switches The contacted input terminals of the drive unit (STF, STR, RH, RM, RL) can be controlled using a transistor +24V instead of a contacted switch as shown on the right. STF, etc. Drive unit External signal input using transistor (5) Wiring instructions...
Page 36: Connection To The Pu Connector
Control circuit specifications 2.3.4 Connection to the PU connector Using the PU connector, you can perform communication operation from the parameter unit (FR-PU07), enclosure surface operation panel (FR-PA07), or a personal computer, etc. Remove the drive unit front cover when connecting. When connecting the parameter unit or enclosure surface operation panel using a connection cable Use the optional FR-CB2...
Page 37 When the PU connector is connected with a personal, FA or other computer by a communication cable, a user program can run and monitor the drive unit or read and write to parameters. The protocol can be selected from Mitsubishi Electric drive unit and MODBUS RTU. PU connector pin-outs ...
Page 38: Connection Of Stand-Alone Option Unit
Connection of stand-alone option unit Connection of stand-alone option unit The drive unit accepts a variety of stand-alone option units as required. Incorrect connection will cause drive unit damage or accident. Connect and operate the option unit carefully in accordance with the corresponding option unit manual.
Page 39: Emc And Leakage Currents
Refer to the table below for the type number of each capacity of thermal relay and the diagram below for the connection.  When the power supply is 400V class, install a step-down transformer. Power Thermal Relay Type Supply Brake Resistor (Mitsubishi Electric Rated Operating Current Voltage product) MRS120W200 TH-T25-0.7A 120VAC: 2A (NO contact) / MRS120W100 TH-T25-1.3A...
Page 40: Connection Of The Brake Unit (Fr-Bu2)
Connection of stand-alone option unit 2.4.2 Connection of the brake unit (FR-BU2) Connect the brake unit (FR-BU2) as shown below to improve the braking capability at deceleration. If the transistors in the brake unit should become faulty, the resistor can be unusually hot. To prevent unusual overheat and fire, install a magnetic contactor on the drive unit's input side to configure a circuit so that a current is shut off in case of fault.
Page 41 Connection of stand-alone option unit (2) Connection example with the FR-BR(-H) type resistor  FR-BR MCCB Motor  R/L1 Three-phase AC S/L2 power supply T/L3  FR-BU2 Drive unit     10m or less  Connect the drive unit terminals (P/+ and N/-) and brake unit (FR-BU2) terminals so that their terminal names match with each other. (Incorrect connection will damage the drive unit and brake unit.) ...
Page 42: Connection Of The High Power Factor Converter (Fr-Hc2)
Connection of stand-alone option unit 2.4.3 Connection of the high power factor converter (FR-HC2) When connecting the high power factor converter (FR-HC2) to suppress power harmonics, perform wiring securely as shown below. Incorrect connection will damage the high power factor converter and the drive unit. Perform the wiring securely, and set the following parameter: Pr.
Page 43: Connection Of The Power Regeneration Common Converter (Fr-Cv)
Connection of stand-alone option unit 2.4.4 Connection of the power regeneration common converter (FR-CV) When connecting the power regeneration common converter (FR-CV), connect the drive unit terminals (P/+ and N/-) and power regeneration common converter (FR-CV) terminals as shown below so that their symbols match with each other. R/L1 S/L2 T/L3...
Page 44: Connection Of A Dc Reactor (Fr-Hel)
Connection of stand-alone option unit 2.4.5 Connection of a DC reactor (FR-HEL) (1) Keep the surrounding air temperature within the permissible range (-10°C to +50°C). Keep enough clearance around the reactor because it heats up. (Take 10cm or more clearance on top and bottom and 5cm or more on left and right regardless of the installation direction.) 10cm or more 5cm or...
Page 45 MEMO...
Page 46: Precautions For Use Of The Drive Unit
PRECAUTIONS FOR USE OF THE DRIVE UNIT This chapter explains the "PRECAUTIONS FOR USE OF THE DRIVE UNIT" for use of this product. Always read the instructions before using the equipment. EMC and leakage currents ............36 Installation of power factor improving reactor ......43 Power-OFF and magnetic contactor (MC) .........
Page 47: Emc And Leakage Currents
Especially for a completely electromagnetic MCCB, one of a slightly large capacity must be selected since its operation characteristic varies with harmonic currents. (Check it in the data of the corresponding breaker.) As an earth leakage current breaker, use the Mitsubishi Electric earth leakage current breaker designed for harmonics and surge suppression.
Page 48 EMC and leakage currents Selection of rated sensitivity current of earth (ground) leakage current breaker When using the earth leakage current breaker with the drive unit circuit, select its rated sensitivity current as follows:  Breaker designed for harmonic and surge suppression Ig1, Ig2: Leakage currents in wire path during commercial Rated sensitivity current: power supply operation...
Page 49: Emc Measures
EMC and leakage currents 3.1.2 EMC measures Some electromagnetic noises enter the drive unit to malfunction it and others are radiated by the drive unit to malfunction peripheral devices. Though the drive unit is designed to have high immunity performance, it handles low-level signals, so it requires the following basic techniques.
Page 50 EMC and leakage currents Propagation Path Measures When devices that handle low-level signals and are liable to malfunction due to electromagnetic noises, e.g. instruments, receivers and sensors, are contained in the enclosure that contains the drive unit or when their signal cables are run near the drive unit, the devices may malfunction due to air-propagated electromagnetic noises.
Page 51: Power Supply Harmonics
EMC and leakage currents 3.1.3 Power supply harmonics The drive unit may generate power supply harmonics from its converter circuit to affect the power generator, power capacitor etc. Power supply harmonics are different from noise and leakage currents in source, frequency band and transmission path. Take the following countermeasure suppression techniques.
Page 52: Harmonic Suppression Guideline In Japan
EMC and leakage currents 3.1.4 Harmonic suppression guideline in Japan Drive units have a converter section (rectifier circuit) and generate a harmonic current. Harmonic currents flow from the drive unit to a power receiving point via a power transformer. The Harmonic Suppression Guidelines was established to protect other consumers from these outgoing harmonic currents.
Page 53 EMC and leakage currents Table 4 Harmonic Contents (Values at the fundamental current of 100%) Reactor 11th 13th 17th 19th 23rd 25th Not used Three-phase bridge Used (AC side) 14.5 Used (DC side) (Capacitor smoothing) Used (AC, DC sides) 1) Calculation of equivalent capacity (P0) of harmonic generating equipment The "equivalent capacity"...
Page 54: Installation Of Power Factor Improving Reactor
Installation of power factor improving reactor Installation of power factor improving reactor When the drive unit is connected near a large-capacity power transformer (500kVA or more) or when a power capacitor is to be switched over, an excessive peak current may flow in the power input circuit, damaging the converter circuit. To prevent this, always install an optional AC reactor (FR-HAL).
Page 55: Power-Off And Magnetic Contactor (Mc)
Power-OFF and magnetic contactor (MC) Power-OFF and magnetic contactor (MC) (1) Drive unit input side magnetic contactor (MC) On the drive unit input side, it is recommended to provide an MC for the following purposes. (Refer to page 4 for selection.) 1) To release the drive unit from the power supply when the fault occurs or when the drive is not functioning (e.g.
Page 56: Precautions For Use Of The Drive Unit
 Provide a common mode choke on the output side of the drive unit. (This is effective regardless of the use of the capacitive filter.)  Mitsubishi Electric capacitive filter: FR-BIF, SF[], FR-E5NF-[], FR-BFP2-[] ®  Recommended common mode choke: FT-3KM F series FINEMET common mode choke cores manufactured by Hitachi Metals, Ltd.
Page 57 Precautions for use of the drive unit (11) Do not use the drive unit input side magnetic contactor to start/stop the drive unit. Since repeated inrush currents at power ON will shorten the life of the converter circuit (switching life is about 1,000,000 times.), frequent starts and stops of the MC must be avoided.
Page 58: Failsafe Of The System Which Uses The Drive Unit
When a fault occurs, the drive unit trips to output a fault signal. However, a fault output signal may not be output at a drive unit fault occurrence when the detection circuit or output circuit fails, etc. Although Mitsubishi Electric assures best quality...
Page 59 Failsafe of the system which uses the drive unit 4) Checking the motor operating status by the start signal input to the drive unit and drive unit output current detection signal. The Output current detection (Y12) signal is output when the drive unit operates and currents flows in the motor. Check if the Y12 signal is output when inputting the start signal to the drive unit (forward signal is STF signal and reverse signal is STR signal).
Page 60: Parameters
PARAMETERS This chapter explains the "PARAMETERS" for use of this product. Always read the instructions before using the equipment.
Page 61: Operation Panel
(To monitor the output power, the set speed and other items, set Pr. 52.) LED) The dial of the Mitsubishi Electric drive unit. The setting dial is used to change the speed and parameter settings. Press to display the following.
Page 62: Basic Operation (Factory Setting)
Operation panel 4.1.2 Basic operation (factory setting) Operation mode switchover At powering ON (External operation mode) PU Jog operation mode (Example) PU operation mode Value change and the speed appear alternately. (Rotation speed monitor) The speed setting has been written and completed!! (After 1s) PM motor Set speed...
Page 63: Easy Operation Mode Setting (Easy Setting Mode)
Operation panel 4.1.3 Easy operation mode setting (easy setting mode) Setting of Pr. 79 Operation mode selection according to combination of the start command and speed command can be easily made. Changing Start command: external (STF/STR), speed command: operate with example Operation Display...
Page 64: Changing The Parameter Setting Value
Operation panel 4.1.4 Changing the parameter setting value Changing Change the Pr. 4 Multi-speed setting (high speed) setting. example Operation Display Screen at power-ON The monitor display appears. Changing the operation mode PU indicator is lit. Press to choose the PU operation mode. PRM indicator is lit.
Page 65: Parameter List
Parameter list Parameter list Parameter list 4.2.1 parameter list For simple variable-speed operation of the drive unit, the initial setting of the parameters may be used. Set the necessary parameters to meet the load and operational specifications. Parameter setting, change and check can be made from the operation panel.
Page 66 Parameter list Parameter list Minimum Refer Instruction Code Parameter Initial Customer Parameter Name Setting Range Setting Parameter Remarks Function Value Setting Read Write Extended Copy Clear All Clear Increments Page Acceleration/deceleration pattern — 0 to 2    selection —...
Page 67 Parameter list Parameter list Minimum Refer Instruction Code Parameter Initial Customer Parameter Name Setting Range Setting Parameter Remarks Function Value Setting Read Write Extended Copy Clear All Clear Increments Page Motor Motor capacity 0.01 to 3.7kW 0.01kW    capacity Number of motor poles 2, 4, 6, 8, 10, 9999...
Page 68 Parameter list Parameter list Minimum Refer Instruction Code Parameter Initial Customer Parameter Name Setting Range Setting Parameter Remarks Function Value Setting Read Write Extended Copy Clear All Clear Increments Page 0 to 5, 7, 8, 10, 12, 14,  STF terminal function selection 16, 23 to 25, 60, 62, 64 ...
Page 69 Parameter list Parameter list Minimum Refer Instruction Code Parameter Initial Customer Parameter Name Setting Range Setting Parameter Remarks Function Value Setting Read Write Extended Copy Clear All Clear Increments Page Brake operation time at start 0 to 1s 0.01s  ...
Page 70 Parameter list Parameter list Minimum Refer Instruction Code Parameter Initial Customer Parameter Name Setting Range Setting Parameter Remarks Function Value Setting Read Write Extended Copy Clear All Clear Increments Page 0 to 12000r/min/ Free thermal reduction speed 1 1r/min 9999 ...
Page 71 Parameter list Parameter list Minimum Refer Instruction Code Parameter Initial Customer Parameter Name Setting Range Setting Parameter Remarks Function Value Setting Read Write Extended Copy Clear All Clear Increments Page Regeneration avoidance operation 0 to 2    selection Regeneration avoidance operation 400VDC/ 300 to 800V...
Page 72 Parameter list Parameter list Minimum Refer Instruction Code Parameter Initial Customer Parameter Name Setting Range Setting Parameter Remarks Function Value Setting Read Write Extended Copy Clear All Clear Increments Page — Pr.CH Initial value change list — — — Pr.CH —...
Page 73: Test Operation And Gain Adjustment Of The Pm Sensorless Vector Control
Parameters according to purposes Test operation and gain adjustment of the PM sensorless vector control 4.3.1 Outline of the PM sensorless vector control ................. 73 4.3.2 Automatic parameter setting in accordance with the motor (Pr.998) ........... 73 4.3.3 Setting procedure of speed control....................76 4.3.4 PM motor test operation (Pr.
Page 74 4.11.1 Input terminal function selection (Pr. 178 to Pr. 182) ..............117 4.11.2 Drive unit output shutoff (MRS) signal (Pr. 17) ................119 4.11.3 Condition selection of function validity by Second function selection (RT) signal ...... 120 4.11.4 Start signal operation selection (STF, STR, STOP signal, Pr. 250) ........... 121 4.11.5 Output terminal function selection (Pr.
Page 75 Free parameter (Pr. 888, Pr. 889) ....................238 4.19.6 Initiating a fault (Pr. 997)......................238 4.19.7 Batch setting Mitsubishi Electric HMI (GOT) connection parameters (Pr. 999)......239 4.20 Setting the parameter unit and operation panel 4.20.1 RUN key rotation direction selection (Pr. 40)................241 4.20.2...
Page 76: Outline Of The Pm Sensorless Vector Control
Test operation and gain adjustment of the PM sensorless vector control Test operation and gain adjustment of the PM sensorless vector control 4.3.1 Outline of the PM sensorless vector control A PM (magnet) motor is a highly efficient motor compared to an induction motor. With this PM motor, highly efficient motor control and highly accurate motor speed control can be performed.
Page 77 Test operation and gain adjustment of the PM sensorless vector control (1) PM parameter initialization (Pr.998) • When Pr.998 = "6004, 8009, or 9009", the speed is displayed or set using the motor rotations per minute. To use frequency to display or set, set Pr.998 = "6104, 8109, or 9109". Pr.998 Operation after Selecting the Parameter Description...
Page 78 Test operation and gain adjustment of the PM sensorless vector control Setting Value Setting PM Motor (Rotations per Minute) PM Motor (Frequency) Increments Parameter 6004 (S-PM), 6104 (S-PM), 6004, 6104, Name Number Pr.998 8009 (IPM motor (tuning)), 8109 (IPM motor (tuning)), 8009, 8109, 9009 (SPM motor (tuning))
Page 79: Setting Procedure Of Speed Control
Test operation and gain adjustment of the PM sensorless vector control 4.3.3 Setting procedure of speed control Driving an S-PM geared motor Perform PM parameter initialization. (Refer to page 73.) Select Pr.998 PM parameter initialization or " " (PM parameter initialization mode) depending on the applied motor. Setting value "6004": parameter settings for an S-PM geared motor (rotations per minute) Setting value "6104": parameter settings for an S-PM geared motor (frequency) Driving a PM motor other than the above...
Page 80: Pm Motor Test Operation (Pr. 800)
Test operation and gain adjustment of the PM sensorless vector control 4.3.4 PM motor test operation (Pr. 800) Without connecting a PM motor, the speed movement can be checked by the monitor or analog signal output.  Two types of operation can be selected using this parameter: an actual operation by connecting a PM motor, or ...
Page 81 Test operation and gain adjustment of the PM sensorless vector control (2) Valid/invalid statuses of I/O terminal functions during the test operation 1) Input terminal function selection (Pr. 178 to Pr. 182) All assignable functions are valid. 2) Output terminal function selection (Pr. 190, Pr. 192) Some functions have restrictions.
Page 82: Adjusting The Speed Control Gain (Pr. 820, Pr. 821)
Test operation and gain adjustment of the PM sensorless vector control 4.3.5 Adjusting the speed control gain (Pr. 820, Pr. 821) Manual adjustment of gain is useful to exhibit the optimum performance of the machine or to improve unfavorable conditions such as vibration and acoustic noise during the operation with high load inertia or gear backlashes. Parameter Initial Setting...
Page 83 Test operation and gain adjustment of the PM sensorless vector control · Adjust in the following procedure: 1) Change the Pr. 820 setting while checking the conditions. 2) If it cannot be adjusted well, change Pr. 821 setting, and perform 1) again. Movement/condition Adjustment Method Set Pr.
Page 84: Gain Adjustment Of Current Controllers For The D Axis And The Q Axis (Pr.824, Pr.825)
Test operation and gain adjustment of the PM sensorless vector control Condition Possible Cause Countermeasure (1) Torque shortage (1) Raise the stall prevention operation level. ( Refer to Acceleration/deceleration time is page 83 (2) Load inertia is too high. different from the setting. (2) Set acceleration/deceleration time suitable for the load.
Page 85: Special Adjustment Function
Special adjustment function Special adjustment function Purpose Parameter to Set Refer to Page To improve the acceleration/ Wiring resistance Pr. 658 deceleration characteristics To reduce the unstable movements or Voltage compensation Pr. 643 the error occurrence amount setting 4.4.1 Motor wiring resistance adjustment (Pr. 658) Adjust if acceleration/deceleration characteristics are unstable.
Page 86: Adjustment Of The Output Torque (Current) Of The Motor
Adjustment of the output torque (current) of the motor Adjustment of the output torque (current) of the motor Purpose Parameter that should be Set Refer to Page Limit output current to prevent drive Stall prevention operation Pr. 22, Pr. 48, Pr. 156, Pr. 157 unit trip Improve the torque in the PM control torque boost...
Page 87 Adjustment of the output torque (current) of the motor (3) Stall prevention operation signal output and output timing adjustment (OL signal, Pr. 157) When the output current exceeds the stall prevention operation level and stall prevention is activated, the stall prevention operation (OL) signal turns ON for longer than 100ms.
Page 88 Adjustment of the output torque (current) of the motor Limit the stall prevention operation according to the operating status (Pr. 156)  Refer to the following table and select whether stall prevention operation will be performed or not and the operation to be performed at OL signal output.
Page 89: Start Torque Adjustment (Pr. 785)
Adjustment of the output torque (current) of the motor 4.5.2 Start torque adjustment (Pr. 785) Reduction of the motor torque in the low-speed range lower than 10% of the rated speed can be improved. Parameter Name Initial Value Setting Range Description Number Set the maximum torque generated in the...
Page 90: Limiting The Rotation Speed
Limiting the rotation speed Limiting the rotation speed Purpose Parameter that should be Set Refer to Page Set upper limit and lower limit of Maximum/minimum Pr. 1, Pr. 2 rotation speed setting Perform operation by avoiding Speed jump Pr. 31 to Pr. 36 mechanical resonance points 4.6.1 Maximum/minimum setting (Pr.
Page 91: Avoiding Mechanical Resonance Points (Speed Jumps) (Pr. 31 To Pr. 36)
Limiting the rotation speed 4.6.2 Avoiding mechanical resonance points (speed jumps) (Pr. 31 to Pr. 36) When it is desired to avoid resonance attributable to the natural speed of a mechanical system, these parameters allow resonant frequencies to be jumped. Parameter Name Initial Value...
Page 92: Speed Setting By External Terminals
Speed setting by external terminals Speed setting by external terminals Purpose Parameter that should be Set Refer to Page Make speed setting by combination Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Multi-speed operation of terminals Pr. 232 to Pr. 239 Perform Jog operation Jog operation Pr.
Page 93 Speed setting by external terminals (2) Multi-speed setting for 4 or more speeds (Pr. 24 to Pr. 27, Pr. 232 to Pr. 239) Speed from 4th speed to 15th speed can be set according to the combination of the RH, RM, RL and REX signals. Set the running speeds in Pr.
Page 94: Jog Operation (Pr. 15, Pr. 16)
Speed setting by external terminals 4.7.2 Jog operation (Pr. 15, Pr. 16) The speed and acceleration/deceleration time for Jog operation can be set. Jog operation can be performed in either of the external and the PU operation mode. This operation can be used for conveyor positioning, test operation, etc. Parameter Initial Name...
Page 95 Speed setting by external terminals (2) Jog operation from PU Select Jog operation mode from the operation panel and the parameter unit (FR-PU07). Operation is performed only while the start button is pressed. Drive unit R/L1 Three-phase AC S/L2 Motor power supply T/L3 Operation panel...
Page 96: Remote Setting Function (Pr. 59)
Speed setting by external terminals NOTE  The Pr. 15 setting should be equal to or higher than the Pr. 13 Starting speed.  Changing the terminal assignment using Pr. 178 to Pr. 182 (input terminal function selection) may affect the other functions.
Page 97 Speed setting by external terminals (1) Main speed ? S et the main speed as a base, and increase it with the RH signal and decrease it with the RM signal. The method to set the main speed in each of the operation modes below is as follows. Operation mode Main speed PU operation mode / NET operation mode...
Page 98 Speed setting by external terminals NOTE  The range of speed changeable by RH (acceleration) and RM (deceleration) is 0 to The set speed is clamped at (r/min) (main speed + Pr. 1) maximum speed (Pr. 1 or Pr. 18 setting). Note that the maximum value of set speed is (main Rotation speed is Set speed...
Page 99 Speed setting by external terminals REMARKS Setting speed is "0"  Even when remotely-set speed is cleared by turning ON the RL (clear) signal after turn OFF Remotely-set speed stored last time (ON) of both the RH and RM Within 1 minute signals, the drive unit operates at Remotely-set speed the remotely-set speed stored in...
Page 100: Setting Of Acceleration/Deceleration Time And Acceleration/ Deceleration Pattern
Setting of acceleration/deceleration time and acceleration/ deceleration pattern Setting of acceleration/deceleration time and acceleration/ deceleration pattern Purpose Parameter that should be Set Refer to Page Pr. 7, Pr. 8, Pr. 20, Pr. 44, Pr. 45, Motor acceleration/deceleration time Acceleration/deceleration setting times Pr.
Page 101 Setting of acceleration/deceleration time and acceleration/ deceleration pattern (2) Deceleration time setting (Pr. 8, Pr. 20) Use Pr. 8 Deceleration time to set the deceleration time required to reach 0r/min from Pr. 20 Acceleration/deceleration reference speed. Set the deceleration time according to the following formula. Deceleration Pr.
Page 102: Minimum Motor Rotation Speed (Pr. 13)
Setting of acceleration/deceleration time and acceleration/ deceleration pattern 4.8.2 Minimum motor rotation speed (Pr. 13) Set the speed where the motor starts running. Set the deadband in the low-speed range to eliminate noise and offset deviation when setting a speed with analog input. Parameter Name Initial Value...
Page 103: Acceleration/Deceleration Pattern (Pr. 29)
Setting of acceleration/deceleration time and acceleration/ deceleration pattern 4.8.3 Acceleration/deceleration pattern (Pr. 29) You can set the acceleration/deceleration pattern suitable for application. Parameter Name Initial Value Setting Range Description Number Linear acceleration/ deceleration Acceleration/deceleration S-pattern acceleration/deceleration A pattern selection S-pattern acceleration/deceleration B The above parameters can be set when Pr.
Page 104: Selection And Protection Of A Motor
Selection and protection of a motor Selection and protection of a motor Purpose Parameter that should be Set Refer to Page Electronic thermal O/L relay Motor protection from overheat Pr. 9, Pr. 561 PTC thermistor protection To set the overheat protection Free thermal O/L relay Pr.600 to Pr.604 characteristics for the motor...
Page 105 Selection and protection of a motor (1) Electronic thermal O/L relay (Pr. 9) This function detects the overload (overheat) of the motor and trips. (The operation characteristic is shown below)  Set the rated current (A) of the motor in Pr. 9. ...
Page 106 Selection and protection of a motor External thermal relay input (OH signal)  To protect the motor against overheat, use the OH signal when using an external Thermal relay thermal relay or the built-in thermal protector of the motor. protector Drive unit Motor ...
Page 107 Selection and protection of a motor (5) Overheat protection to match the characteristic of the motor (Pr.600 to Pr.604) • The activation level of the electronic thermal O/L relay can be varied to match the motor temperature characteristic. • The electronic thermal O/L relay’s activation level can be set using the combination of three points (Pr.600, Pr.601), (Pr.602, Pr.603), (Pr.604, Pr.9).
Page 108: Applied Motor (Pr.71)
Selection and protection of a motor 4.9.2 Applied motor (Pr.71) Set the applied motor type. When the S-PM geared motor is used, the motor type is automatically set by PM parameter initialization. Parameter Name Initial Value Setting Range Description Number 1040 S-PM geared motor Applied motor...
Page 109 Selection and protection of a motor Parameter Name Initial Value Setting Range Description Number Set the value according to the PM motor 0 to 5000mV (s/rad) Induced voltage constant specifications. 9999 (phi f) The value calculated from the settings of the 9999 motor constant parameters is used.
Page 110 Selection and protection of a motor  Setting  To perform tuning, set the following parameters about the motor. Name Setting Motor capacity Motor capacity (kW) Number of motor poles The number of motor poles (2 to 10) Electronic thermal O/L relay Rated motor current (A) Rated motor speed Rated motor speed (r/min)
Page 111 Selection and protection of a motor  The following shows the monitor display/indicator on the operation panel or the parameter unit (FR-PU07) during tuning. Operation Panel Display/Indicator Parameter Unit (FR-PU07) Display Pr.96 Setting READ:List (1) Setting TUNE STOP (2) During tuning TUNE Blinking (3) Normal completion...
Page 112 Selection and protection of a motor  Parameters updated by tuning results after tuning Name Description Motor constant (R1) Resistance per phase Motor constant (Ld) d-axis inductance Motor constant (Lq) q-axis inductance Motor Ld decay ratio d-axis inductance decay ratio Motor Lq decay ratio q-axis inductance decay ratio Starting resistance tuning...
Page 113: Motor Brake And Stop Operation
Motor brake and stop operation 4.10 Motor brake and stop operation Purpose Parameter that should be Set Refer to Page DC injection brake and Motor braking torque adjustment Pr. 10, Pr. 11, Pr. 795 pre-excitation Improve the motor braking torque with Selection of a Pr.
Page 114 Motor brake and stop operation Pre-excitation (LX) signal Turning ON the LX signal will apply excitation current during a stop to activate DC injection brake. The deceleration-to-a-stop operation commanded by the LX signal decelerates the motor to 0r/min, then performs DC injection brake operation, regardless of the Pr.
Page 115: Brake Opening Request (Bof) Signal (Pr. 281, Pr. 283)
Motor brake and stop operation 4.10.2 Brake opening request (BOF) signal (Pr. 281, Pr. 283) Use the Brake opening request (BOF) signal to activate the electromagnetic brake. The electromagnetic brake can be opened while voltage is output so that no drop may occur in a lift application. Parameter Setting Name...
Page 116: Activating The Electromagnetic Brake (Mbr Signal, Pr. 736)
Motor brake and stop operation 4.10.3 Activating the electromagnetic brake (MBR signal, Pr. 736) Use the Electromagnetic brake interlock (MBR) signal to activate the electromagnetic brake. Parameter Initial Name Setting Range Description Number Value Set the waiting time between the initial magnetic pole detection start and the MBR signal output at drive unit Electromagnetic brake ...
Page 117: Selection Of A Regenerative Brake (Pr. 30, Pr. 70)
Motor brake and stop operation NOTE  Changing the terminal assignment using Pr. 190 or Pr. 192 (output terminal function selection) may affect the other functions. Set parameters after confirming the function of each terminal. (Refer to page 123.)  The MBR signal is disabled while the main circuit capacitor life is being measured. (Refer to page 123.) ...
Page 118 Motor brake and stop operation Regenerative brake duty alarm output and alarm (RBP) signal [RB] appears on the operation panel and an alarm 100%: regenerative overvoltage protection operation value (RBP) signal is output when 85% of the regenerative brake duty set in Pr. 70 is reached. If the regenerative brake duty reaches 100% of the Pr.
Page 119: Stop Selection (Pr. 250)
Motor brake and stop operation 4.10.5 Stop selection (Pr. 250) Used to select the stopping method (deceleration to a stop or coasting) when the start signal turns OFF. Used to stop the motor with a mechanical brake, etc. together with switching OFF of the start signal. You can also select the operations of the start signals (STF/STR).
Page 120: Function Assignment Of External Terminal And Control
Function assignment of external terminal and control 4.11 Function assignment of external terminal and control Purpose Parameter that should be Set Refer to Page Input terminal function Assign function to input terminal Pr. 178 to Pr. 182 selection Set MRS signal (output shutoff) to MRS input selection Pr.
Page 121 Function assignment of external terminal and control (1) Input terminal function assignment Using Pr. 178 to Pr. 182, set the functions of the input terminals. Refer to the following table and set the parameters: Refer to Setting Signal Function Related Parameters Page Pr.
Page 122: Drive Unit Output Shutoff (Mrs) Signal (Pr. 17)
Function assignment of external terminal and control 4.11.2 Drive unit output shutoff (MRS) signal (Pr. 17) The drive unit output can be shut off by the MRS signal. Also, logic for the MRS signal can be selected. Parameter Name Initial Value Setting Range Description Number...
Page 123: Condition Selection Of Function Validity By Second Function Selection (Rt) Signal
Function assignment of external terminal and control CAUTION A PM motor is a magnet motor. High-voltage is generated at motor terminals while the motor is running. Do not touch motor terminals and other parts until the motor stops to prevent an electric shock. Parameters referred to Pr.
Page 124: Start Signal Operation Selection (Stf, Str, Stop Signal, Pr. 250)
Function assignment of external terminal and control 4.11.4 Start signal operation selection (STF, STR, STOP signal, Pr. 250) You can select the operation of the start signal (STF/STR). Used to select the stopping method (deceleration to a stop or coasting) when the start signal turns OFF. Used to stop the motor with a mechanical brake, etc.
Page 125 Function assignment of external terminal and control (2) Three-wire type (STF, STR, STOP signal) The three-wire connection is shown below. Turning the STOP signal ON makes start self-holding function valid. In this case, the forward/reverse rotation signal is activated only as a start signal. If the start signal (STF or STR) is turned ON and then OFF, the start signal is held and makes a start.
Page 126: Output Terminal Function Selection (Pr. 190, Pr. 192)
Function assignment of external terminal and control 4.11.5 Output terminal function selection (Pr. 190, Pr. 192) You can change the functions of the open collector output terminal and relay output terminal. Parameter Initial Name Initial Signal Setting Range Number Value 0, 1, 3, 4, 7, 8, 11 to 16, 20, 21, RUN terminal Open collector...
Page 127 Function assignment of external terminal and control Setting Refer Related Signal Function Operation Positive Negative Parameter Page logic logic Output during pre-excitation and operation. 112, Operation ready 3 Turned OFF during interlock operation with the BOF Pr. 281, Pr. 283 signal.
Page 128 Function assignment of external terminal and control Drive unit operation ready (RY, RY2, RY3) signal and Drive unit running (RUN) signal Power supply Pr. 11 Pr. 281 Pr. 283 Reset Initial magnetic pole detection Time (approx. 100ms) processing  When the drive unit is ready to operate, the output of the Drive unit operation ready (RY) signal is ON. (It is also ON during drive unit running.) ...
Page 129 Function assignment of external terminal and control (3) Fault output (ALM) signal Drive unit fault occurrence  If the drive unit comes to trip, the ALM signal is output. (Trip) Rotation speed Time ON OFF Reset processing (about 1s) Reset ON REMARKS ...
Page 130: Detection Of Rotation Speed (Su, Fu Signal, Pr. 41 To Pr. 43, Pr. 870)
Function assignment of external terminal and control 4.11.6 Detection of rotation speed (SU, FU signal, Pr. 41 to Pr. 43, Pr. 870) The drive unit rotation speed is detected and output at the output signals. Parameter Initial Name Setting Range Description Number Value...
Page 131: Output Current Detection Function (Y12 Signal, Y13 Signal, Pr. 150 To Pr. 153, Pr. 166, Pr. 167)
Function assignment of external terminal and control 4.11.7 Output current detection function (Y12 signal, Y13 signal, Pr. 150 to Pr. 153, Pr. 166, Pr. 167) The output current during drive unit running can be detected and output to the output terminal. Parameter Setting Name...
Page 132 Function assignment of external terminal and control Zero current detection (Y13 signal, Pr. 152, Pr. 153) If the output during drive unit running is the Pr. 152 setting or lower for the time set in Pr. 153 or longer, the Zero current detection (Y13) signal is output from the drive unit's open collector or relay output terminal.
Page 133: Remote Output Selection (Rem Signal, Pr. 495, Pr. 496)
Function assignment of external terminal and control 4.11.8 Remote output selection (REM signal, Pr. 495, Pr. 496) You can utilize the ON/OFF of the drive unit's output signals instead of the remote output terminal of the programmable logic controller. Parameter Initial Setting Name...
Page 134: Pulse Train Output Of Output Power (Y79) Signal (Pr. 799)
Function assignment of external terminal and control 4.11.9 Pulse train output of output power (Y79) signal (Pr. 799) After power ON or drive unit reset, output (Y79) signal is output in pulses every time accumulated output power, which is counted after the Pr. 799 Pulse increment setting for output power is set, reaches the specified value (or its integral multiples).
Page 135: Monitor Display And Monitor Output Signal
Monitor display and monitor output signal 4.12 Monitor display and monitor output signal Refer to Purpose Parameter that should be Set Page Display motor speed Speed display and speed setting Pr. 37, Pr. 144, Pr. 505 Set speed Monitor display/PU main display Pr.
Page 136 Monitor display and monitor output signal NOTE  Refer to Pr. 52 when you want to change the PU main monitor (PU main display).  Since the panel display of the operation panel is 4 digits in length, the monitor value of more than "9999" is displayed as "----".　To display or set the speed of 10000r/min or more on the operation panel for the motor with the maximum rotation speed of 10000r/min or more, change the item for speed display to the frequency.
Page 137: Monitor Display Selection Of Du/Pu And Terminal Fm (Pr. 52, Pr. 54, Pr. 170, Pr. 171, Pr. 268, Pr. 563, Pr. 564, Pr. 891)
Monitor display and monitor output signal 4.12.2 Monitor display selection of DU/PU and terminal FM (Pr. 52, Pr. 54, Pr. 170, Pr. 171, Pr. 268, Pr. 563, Pr. 564, Pr. 891) The monitor to be displayed on the main screen of the operation panel and parameter unit (FR-PU07) can be selected. In addition, signal to be output from the terminal FM (pulse train output) can be selected.
Page 138 Monitor display and monitor output signal Pr. 52 Setting Operation Pr. 54 (FM) Terminal FM Types of Monitor Unit Description panel main Setting Full Scale Value monitor Displays the thermal cumulative value on Electronic thermal the assumption that the thermal operation ...
Page 139 Monitor display and monitor output signal  Speed setting to output terminal status on the PU main monitor are selected by "other monitor selection" of the parameter unit (FR-PU07).  The cumulative energization time and actual operation time are accumulated from 0 to 65535 hours, then cleared, and accumulated again from 0. When the operation panel is used, the time is displayed up to 65.53 (65530h) in the indication of 1h = 0.001, and thereafter, it is added up from 0.
Page 140 Monitor display and monitor output signal Operation panel I/O terminal monitor (Pr. 52) When Pr. 52 = "55", the I/O terminal status can be monitored on the operation panel. The I/O terminal monitor is displayed on the third monitor. The LED is ON when the terminal is ON, and the LED is OFF when the terminal is OFF. The center line of LED is always On the I/O terminal monitor (Pr.
Page 141 Monitor display and monitor output signal (5) Cumulative energization time and actual operation time monitor (Pr. 171, Pr. 563, Pr. 564) Cumulative energization time monitor (Pr. 52 = "20") accumulates energization time from shipment of the drive unit every one hour. On the actual operation time monitor (Pr.
Page 142: Reference Of The Terminal Fm (Pulse Train Output) (Pr. 55, Pr. 56)
Monitor display and monitor output signal 4.12.3 Reference of the terminal FM (pulse train output) (Pr. 55, Pr. 56) The pulse train output terminal FM is available for monitor output. Set the reference of the signal output from terminal FM. Parameter Name Initial Value...
Page 143: Terminal Fm Calibration (Calibration Parameter C0 (Pr. 900))
Monitor display and monitor output signal 4.12.4 Terminal FM calibration (calibration parameter C0 (Pr. 900)) By using the operation panel or parameter unit, you can calibrate terminal FM to full scale deflection. Parameter Name Initial Value Setting Range Description Number Calibrates the scale of the meter C0 (900) FM terminal calibration...
Page 144: How To Calibrate The Terminal Fm When Using The Operation Panel
Monitor display and monitor output signal 4.12.5 How to calibrate the terminal FM when using the operation panel Follow the following procedure to calibrate terminal FM using the operation panel. Refer to page 140 for the details of parameters. Operation Display (When Pr.
Page 145 Monitor display and monitor output signal REMARKS  Calibration can also be made for External operation. Set the speed in the External operation mode, and make calibration in the above procedure.  Calibration can be made even during operation.  For operation from the parameter unit (FR-PU07), refer to the Instruction Manual of the parameter unit. Parameters referred to Pr.
Page 146: Operation Setting At Fault Occurrence
Operation setting at fault occurrence 4.13 Operation setting at fault occurrence Purpose Parameter that should be Set Refer to Page Recover by retry operation at fault Retry operation Pr. 65, Pr. 67 to Pr. 69 occurrence Do not output input/output phase Input/output phase failure Pr.
Page 147 Operation setting at fault occurrence  Using Pr. 65, you can select the fault that will cause a retry to be executed. No retry will be made for the fault not indicated. (Refer to page 254 for the fault description.) ...
Page 148: Input/Output Phase Loss Protection Selection (Pr. 251, Pr. 872)
Operation setting at fault occurrence 4.13.2 Input/output phase loss protection selection (Pr. 251, Pr. 872) You can choose whether to make Input/output phase loss protection valid or invalid.  Output phase loss protection is a function to stop the drive unit output if one of the three phases (U, V, W) on the drive unit's output side is lost.
Page 149: Overspeed Protection (Pr. 374)
Operation setting at fault occurrence 4.13.4 Overspeed protection (Pr. 374) The drive unit outputs can be shut off in case of overspeed. Parameter Name Initial Value Setting Range Description Number If the motor speed exceeds the speed 0 to 12000r/min / Overspeed detection level 3450r/min set in Pr.
Page 150: Speed Setting By Analog Input (Terminal 2, 4)
Speed setting by analog input (terminal 2, 4) 4.14 Speed setting by analog input (terminal 2, 4) Purpose Parameter that should be Set Refer to Page Selection of voltage/current input (terminal 2, 4) Analog input selection Pr. 73, Pr. 267 Perform forward/reverse rotation by analog input.
Page 151 Speed setting by analog input (terminal 2, 4) NOTE  Set Pr. 267 and a voltage/current input switch correctly, then input an analog signal in accordance with the setting. Incorrect setting as in the table below could cause component damage. Incorrect settings other than below can cause abnormal operation.
Page 152 Speed setting by analog input (terminal 2, 4) Perform operation by analog input selection Drive unit The speed setting signal inputs 0 to 5VDC (or 0 to 10VDC) across the Forward rotation terminals 2 and 5. The 5V (10V) input is the maximum output. The power supply 5V can be input by either using the internal power 0 to 5VDC supply or preparing an external power supply.
Page 153: Setting The Speed By Analog Input (Voltage Input / Current Input)
Speed setting by analog input (terminal 2, 4) 4.14.2 Setting the speed by analog input (voltage input / current input) POINT  Switch ON the STF (STR) signal to give a start command.  Use the potentiometer (speed setter) (voltage input) or 4 to 20mA input (current input) to set a speed. [Connection diagram voltage input] [Connection diagram current input] (The dirve unit supplies 5V power to the speed setting...
Page 154: Response Level Of Analog Input And Noise Elimination (Pr. 74)
Speed setting by analog input (terminal 2, 4) Operation Display Stop Forward rotation Turn OFF the start switch (STF or STR). Reverse rotation [RUN] indicator turns OFF. REMARKS Pr. 178 STF terminal function selection must be set to "60" (or Pr. 179 STR terminal function selection must be set to "61"). (All are initial values.) The motor will not rotate ...
Page 155: Bias And Gain Of Speed Setting Voltage (Current) (Pr. 125, Pr. 126, Pr. 241, C2 (Pr. 902) To C7 (Pr. 905))
Speed setting by analog input (terminal 2, 4) 4.14.4 Bias and gain of speed setting voltage (current) (Pr. 125, Pr. 126, Pr. 241, C2 (Pr. 902) to C7 (Pr. 905)) You can set the magnitude (slope) of the rotation speed as desired in relation to the speed setting signal (0 to 5VDC, 0 to 10VDC or 4 to 20mADC).
Page 156 Speed setting by analog input (terminal 2, 4) Change the speed at maximum analog input (Pr. 125, Pr. 126) Initial value 3000r/min Set Pr. 125 (Pr. 126) when changing speed setting (gain) of the maximum analog input voltage (current) only. (C2 (Pr. 902) to C7 (Pr. 905) setting need not be changed) Gain (r/min)
Page 157: Speed Setting Signal (Current) Bias/Gain Adjustment Method
Speed setting by analog input (terminal 2, 4) 4.14.5 Speed setting signal (current) bias/gain adjustment method Follow the following procedure to adjust the bias and gain of the speed setting voltage (current) using the operation panel. Refer to page 152 for the details of parameters. (a)Method to adjust any point by application of voltage (current) across the terminals 2 and 5 (4 and 5).
Page 158 Speed setting by analog input (terminal 2, 4) (b) Method to adjust any point without application of a voltage (current) across terminals 2 and 5 (4 and 5) (To change from 4V (80%) to 5V (100%)) Operation Display Confirm the operation status indicator and operation mode indicator ...
Page 159 Speed setting by analog input (terminal 2, 4) (c) Adjusting only the speed without adjusting the gain voltage (current). (When changing the gain speed from 3000r/min to 1500r/min) Operation Display Turn until " " (Pr. 125) or Terminal 2 input Terminal 4 input is "...
Page 160: Misoperation Prevention And Parameter Setting Restriction
Misoperation prevention and parameter setting restriction 4.15 Misoperation prevention and parameter setting restriction Purpose Parameter that should be Set Refer to Page Limits reset function Reset selection/disconnected PU Trips when PU is disconnected Pr. 75 detection/PU stop selection Stops from PU Prevention of parameter rewrite Parameter write disable selection Pr.
Page 161 Misoperation prevention and parameter setting restriction (3) PU stop selection In any of the PU operation, External operation and Network operation modes, the motor can be stopped by pressing STOP key of the operation panel or parameter unit (FR-PU07). When the drive unit is stopped by the PU stop function, " "...
Page 162 Misoperation prevention and parameter setting restriction Restart (PS reset) method when PU stop (PS display) is made during PU operation PU stop (PS display) is made when the motor is stopped from the unit where control command source is not selected (operation panel, parameter unit (FR-PU07)) in the PU operation mode.
Page 163: Parameter Write Disable Selection (Pr. 77)
Misoperation prevention and parameter setting restriction 4.15.2 Parameter write disable selection (Pr. 77) You can select whether write to various parameters can be performed or not. Use this function to prevent parameter values from being rewritten by misoperation. Parameter Name Initial Value Setting Range Description...
Page 164: Reverse Rotation Prevention Selection (Pr. 78)
Misoperation prevention and parameter setting restriction 4.15.3 Reverse rotation prevention selection (Pr. 78) This function can prevent reverse rotation fault resulting from the incorrect input of the start signal. Parameter Initial Name Setting Range Description Number Value Both forward and reverse rotations allowed Reverse rotation prevention Reverse rotation disabled selection...
Page 165: Password Function (Pr. 296, Pr. 297)
Misoperation prevention and parameter setting restriction 4.15.5 Password function (Pr. 296, Pr. 297) Registering a 4-digit password can restrict parameter reading/writing. Parameter Name Initial Value Setting Range Description Number Select restriction level of parameter reading/ 1 to 6, 101 to 106 writing when a password is registered.
Page 166 Misoperation prevention and parameter setting restriction Password lock/unlock (Pr. 296, Pr. 297 ) <Lock> 1) Set parameter reading/writing restriction level.(Pr. 296 9999) Pr. 296 Setting Restriction of Password Pr. 297 Display Value Unlock Error 1 to 6 No restriction Always 0 Displays error count 101 to 106 Restricted at fifth error...
Page 167: Selection Of Operation Mode And Operation Location
Selection of operation mode and operation location 4.16 Selection of operation mode and operation location Purpose Parameter that should be Set Refer to Page Operation mode selection Operation mode selection Pr. 79 Started in Network operation mode Operation mode at power-on Pr.
Page 168 Selection of operation mode and operation location Operation mode basics  The operation mode specifies the source of the start command and the speed command for the drive unit.  Basically, there are following operation modes.  External operation mode: For inputting start command and speed command with an external potentiometer and switches which are connected to the control circuit terminal.
Page 169 Selection of operation mode and operation location (3) Operation mode selection flow In the following flowchart, select the basic parameter setting and terminal connection related to the operation mode. START Connection Parameter setting Operation Where is the start command source? From outside (STF/STR terminal) Where is the speed...
Page 170 Selection of operation mode and operation location External operation mode (setting " 0" (initial value), " 2" ) Select the External operation mode when the start command and the speed command are applied from a speed setting potentiometer, start switch, etc. which are provided externally and connected to the control circuit terminals of the drive unit.
Page 171 Selection of operation mode and operation location (6) PU/External combined operation mode 1 (setting " 3" ) Select the PU/External combined operation mode 1 when applying speed command from the operation panel or parameter unit (FR-PU07) and inputting the start command with the external start switch. Select "3"...
Page 172 Selection of operation mode and operation location Switchover mode (setting " 6" ) While continuing operation, you can switch among the PU operation, External operation and Network operation (NET operation). Operation Mode Switching Switching Operation/Operating Status Select the PU operation mode with the operation panel or parameter unit. Rotation direction is the same as that of External operation.
Page 173 Selection of operation mode and operation location NOTE  If the X12 (MRS) signal is ON, the operation mode cannot be switched to the PU operation mode when the start signal (STF, STR) is ON.  When the MRS signal is used as the PU interlock signal, the MRS signal serves as the normal MRS function (output stop) by turning ON the MRS signal and then changing the Pr.
Page 174 Selection of operation mode and operation location (11) Switching of operation mode by external signals (X65, X66 signals) When Pr. 79 = any of "0, 2, 6", the operation mode switching signals (X65, X66) can be used to change the PU or External operation mode to the Network operation mode during a stop (during a motor stop or start command OFF).
Page 175: Setting The Speed By The Operation Panel
Selection of operation mode and operation location 4.16.2 Setting the speed by the operation panel POINT  Use the operation panel to give a start command and a speed command. (PU operation) Operation panel Operation Operate at 900r/min. example Operation Display Screen at power-ON The monitor display appears.
Page 176 Selection of operation mode and operation location REMARKS Operation cannot be performed at the set speed ... Why? Did you carry out step 4 within 5s after step 3? (Did you press within 5s after turning The speed does not change by turning ...
Page 177: Setting The Speed By The Operation Panel (Pr. 79 = 3)
Selection of operation mode and operation location 4.16.3 Setting the speed by the operation panel (Pr. 79 = 3) POINT  Switch ON the STF (STR) signal to give a start command.  Use the operation panel ( ) to give a speed command. ...
Page 178: Setting The Speed By Analog Input (Voltage Input / Current Input)
Selection of operation mode and operation location 4.16.4 Setting the speed by analog input (voltage input / current input) POINT  Use the operation panel ( to give a start command.  Use the potentiometer (speed setting potentiometer) to give a speed command. ...
Page 179: Operation Mode At Power-On (Pr. 79, Pr. 340)
Selection of operation mode and operation location 4.16.5 Operation mode at power-ON (Pr. 79, Pr. 340) When power is switched ON or when power comes back ON after instantaneous power failure, the drive unit can be started up in the Network operation mode. After the drive unit has started up in the Network operation mode, parameter write and operation can be performed from a program.
Page 180: Start Command Source And Speed Command Source During Communication Operation (Pr. 338, Pr. 339, Pr. 551)
Selection of operation mode and operation location 4.16.6 Start command source and speed command source during communication operation (Pr. 338, Pr. 339, Pr. 551) When the RS-485 communication with the PU connector is used, the external start command and speed command can be valid.
Page 181 Selection of operation mode and operation location (2) Controllability through communication Controllability through communication in each operation mode is shown below. Monitoring and parameter read can be performed from any operation regardless of operation mode. Operation External/PU External/PU Mode Operation Condition External Combined...
Page 182 Selection of operation mode and operation location Selection of control source in Network operation mode (Pr. 338, Pr. 339) There are two control sources: operation command source, which controls the signals related to the drive unit start command and function selection, and speed command source, which controls signals related to speed setting. In Network operation mode, the commands from the external terminals and communication are as listed below.
Page 183 Selection of operation mode and operation location (5) Switching of command source by external (X67) signal In the Network operation mode, the command source switching (X67) signal can be used to switch the start command source and speed command source. ...
Page 184: Communication Operation And Setting
Communication operation and setting 4.17 Communication operation and setting Purpose Parameter that should be Set Refer to Page Initial setting of computer link Pr. 117 to Pr. 124 communication (PU connector) Communication operation from Pr. 117, Pr. 118, Pr. 120, PU connector MODBUS RTU communication Pr.
Page 185 Communication operation and setting (2) PU connector communication system configuration Connection of a computer to the drive unit (1:1 connection) Station 0 Station 0 Computer Computer Drive unit Drive unit Drive unit RS-232C connector FR-PU07 RS-485 RS-232C connector Maximum connector connector cable interface/terminals...
Page 186 Communication operation and setting Connection with RS-485 computer Wiring of one RS-485 computer and one drive unit Cable connection and signal direction Drive unit Computer side terminals *1 PU connector Communication cable Receive data Receive data Send data Send data 0.2mm or more Signal ground...
Page 187: Initial Settings And Specifications Of Rs-485 Communication (Pr. 117 To Pr. 120, Pr. 123, Pr. 124, Pr. 549)
Communication operation and setting 4.17.2 Initial settings and specifications of RS-485 communication (Pr. 117 to Pr. 120, Pr. 123, Pr. 124, Pr. 549) The following parameters are used to perform required settings for RS-485 communication between the drive unit and personal computer.
Page 188: Operation Selection At Communication Error Occurrence (Pr. 121, Pr. 122, Pr. 502, Pr. 779)
Communication operation and setting 4.17.3 Operation selection at communication error occurrence (Pr. 121, Pr. 122, Pr. 502, Pr. 779) You can select the drive unit operation when a communication line error occurs during RS-485 communication from the PU connector. The operation is active under the Network operation mode. Parameter Initial Name...
Page 189 Communication operation and setting (1) Retry count setting (Pr.121) Set the permissible number of retries at data receive error occurrence. (Refer to page 195 for data receive error for retry.) When data receive errors occur consecutively and exceed the permissible number of retries set, an drive unit trips (E.PUE) and a motor stops (as set in Pr.
Page 190 Communication operation and setting Signal loss detection (Pr. 122) If a signal loss (communication stop) is detected between the drive unit and computer as a result of a signal loss detection, a communication fault (E.PUE) occurs and the drive unit trips. (as set in Pr. 502). When the setting is "9999", communication check (signal loss detection) is not made.
Page 191 Communication operation and setting (3) Stop operation selection at occurrence of communication fault (Pr. 502) Stop operation when retry count exceeds (Mitsubishi inverter protocol only) or signal loss detection error occurs can be selected. Operation at fault occurrence Pr. 502 Setting Operation Indication Fault Output...
Page 192 Communication operation and setting REMARKS  The fault output indicates fault output (ALM) signal or alarm bit output.  When the setting was made to provide a fault output, the fault description is stored into the fault history. (The fault description is written to the fault history when a fault output is provided.) When no fault output is provided, the fault record overwrites the fault indication of the fault history temporarily, but is not stored.
Page 193: Communication Eeprom Write Selection (Pr. 342)
Communication operation and setting 4.17.4 Communication EEPROM write selection (Pr. 342) When parameter write is performed from RS-485 communication with the drive unit PU connector, parameters storage device can be changed from EEPROM + RAM to RAM only. Set when a frequent parameter change is necessary. Parameter Name Initial Value...
Page 194: Mitsubishi Inverter Protocol (Computer Link Communication)
Communication operation and setting 4.17.5 Mitsubishi inverter protocol (computer link communication) You can perform parameter setting, monitoring, etc. from the PU connector of the drive unit using the Mitsubishi inverter protocol (computer link communication). Communication The communication specifications are given below. Related Item Description...
Page 195 Communication operation and setting (3) Communication operation presence/absence and data format types Data communication between the computer and drive unit is made in ASCII code (hexadecimal code). Communication operation presence/absence and data format types are as follows: Operation Multi Parameter Drive unit Parameter Operation...
Page 196 Communication operation and setting Reply data from the drive unit to the computer 3) (With data error) Number of Characters Format Drive unit Error  station  code  number  Indicate a control code  Specify the drive unit station numbers between H00 and H1F (stations 0 to 31) in hexadecimal. ...
Page 197 Communication operation and setting (4) Data definitions 1) Control code Signal ASCII Code Description Start of Text (Start of data) End of Text (End of data) Enquiry (Communication request) Acknowledge (No data error detected) Line Feed Carriage Return Negative Acknowledge (Data error detected) 2) Drive unit station number Specify the station number of the drive unit which communicates with the computer.
Page 198 Communication operation and setting 7) Error code If any error is found in the data received by the drive unit, its definition is sent back to the computer together with the NAK code. Error Error Item Error Description Drive Unit Operation Code The number of errors detected consecutively in communication request Computer NAK error...
Page 199 Communication operation and setting (6) Instructions for the program 1) When data from the computer has any error, the drive unit does not accept that data. Hence, in the user program, always insert a retry program for data error. 2) All data communication, for example, run command or monitoring, are started when the computer gives a communication request.
Page 200 Communication operation and setting General flowchart Port open Communication setting Time out setting Send data processing Data setting Sum code calculation Data transmission Receive data waiting Receive data processing Data retrieval Screen display...
Page 201 Communication operation and setting (7) Setting items and set data After completion of parameter settings, set the instruction codes and data then start communication from the computer to allow various types of operation control and monitoring. Number of Instruction Read/ Item Data Definition Data Digits...
Page 202 Communication operation and setting Number of Instruction Read/ Item Data Definition Data Digits Write Code (Format) H9696: resets the drive unit 4 digits  As the drive unit is reset at start of communication by the computer, the drive (A, C/D) unit cannot send reply data back to the computer.
Page 203 Communication operation and setting REMARKS  Set 65520 (HFFF0) as a parameter value "8888" and 65535 (HFFFF) as "9999".  For the instruction codes HFF, HEC and HF3, their values are held once written but cleared to zero when an drive unit reset or all clear is performed.
Page 204 Communication operation and setting [Fault data] Refer to page 253 for details of fault description. Fault record display example (instruction code H74) Data Definition Data Definition Data Definition For read data H3010 No fault E.FIN E.PUE (Previous fault ..THT) E.ILF E.RET present...
Page 205 Communication operation and setting [Drive unit status monitor] Instruction Item Description Example Code Length b0: RUN (drive unit running (Variable))  b1: Forward rotation (Fixed) [Example 1] H03... During forward rotation b2: Reverse rotation (Fixed) Drive unit b3: up-to-speed (Fixed) status 8 bits b4: overload (Fixed)
Page 206: Modbus Rtu Communication Specifications (Pr. 117, Pr. 118, Pr. 120, Pr. 122, Pr. 343, Pr. 502, Pr. 549, Pr. 779)
Communication operation and setting 4.17.6 MODBUS RTU communication specifications (Pr. 117, Pr. 118, Pr. 120, Pr. 122, Pr. 343, Pr. 502, Pr. 549, Pr. 779) Using the MODBUS RTU communication protocol, communication operation or parameter setting can be performed from the PU connector of the drive unit. Parameter Name Initial Value Setting Range...
Page 207 Communication operation and setting NOTE  When "1" (MODBUS RTU protocol) is set in Pr. 549 and "384" (38400bps) in Pr. 118, parameter unit (FR-PU07) is disabled. When using the parameter unit (FR-PU07), change parameter using the operation panel.  If a communication error caused by noises occurs while "2" is set in Pr. 502, the inverter operation may restart after the deceleration stop operation.
Page 208 Communication operation and setting Message format Drive unit response time Query communication (Refer to the following table for the data check time.) Programmable controller (master) Query message Response message Drive unit (slave) Data absence time (3.5 bytes or more) Broadcast communication Query message Programmable controller (master) No Response...
Page 209 Communication operation and setting (4) Message frame (protocol) Communication method Basically, the master sends a query message (question) and the slave returns a response message (response). When communication is normal, Device Address and Function Code are copied, and when communication is abnormal (function code or data code is illegal), bit 7 (= 80h) of Function Code is turned ON and the error code is set to Data Bytes.
Page 210 Communication operation and setting Message format types The message formats corresponding to the function codes in Table 1 on page 206 will be explained.  Read holding register data (H03 or 03) Can read the description of 1) system environment variables, 2) real-time monitor, 3) fault history, and 4) drive unit parameters assigned to the holding register area (refer to the register list on page 212).
Page 211 Communication operation and setting  Write holding register data (H06 or 06) Can write the description of 1) system environment variables and 4) drive unit parameters assigned to the holding register area (refer to the register list on page 212). Query message 1) Slave Address 2) Function...
Page 212 Communication operation and setting  Function diagnosis (H08 or 08) A communication check can be made since the query message sent is returned unchanged as a response message (function of sub function code H00). Sub function code H00 (Return Query Data) Query message 1) Slave Address 2) Function...
Page 213 Communication operation and setting  Description of normal response 1) to 4) (including CRC check) of the normal response are the same as those of the query message. Example: To write 0.5s (H05) to 41007 (Pr. 7) at the slave address 25 (H19) and 1s (H0A) to 41008 (Pr. 8). Query message Slave Starting...
Page 214 Communication operation and setting  Error response An error response is returned if the query message received from the master has an illegal function, address or data. No response is returned for a parity, CRC, overrun, framing or busy error. NOTE No response message is sent in the case of broadcast communication also.
Page 215 Communication operation and setting (6) MODBUS registers The following shows the MODBUS registers for system environment variables (read/write), real time monitor items (read), parameters (read/write), fault history data (read/write), and model information monitor items (read).  System environment variable Register Definition Read/write Remarks...
Page 216 Communication operation and setting  Real time monitor Refer to page 134 for details of the monitor description. Register Description Unit Register Description Unit Rotation speed/Machine speed/ 40224 Motor load factor 0.1% 40201 1/1/0.01Hz 40225 Cumulative power 1kWh Output frequency Output current ...
Page 217 Communication operation and setting  Parameter Read/ Parameter Register Parameter Name Remarks Write 41000 to Refer to the parameter list (page The parameter number + 41000 is the register 0 to 999 Read/write 41999 54) for the parameter names. number. Terminal 2 speed setting bias C2 (902) 41902...
Page 218 Communication operation and setting  Model information monitor Register Definition Read/Write Remarks model Reading drive unit in ASCII code. 44001 to Drive unit "H20" (blank code) is set for blank area Read 44010 model Example of FR-D720-G H46, H52, H2D, H44, H37, H32, H30, H2D, H47, H20....H20 Reading drive unit capacity in ASCII code.
Page 219: Special Operation And Speed Control
Special operation and speed control 4.18 Special operation and speed control Purpose Parameter that should be Set Refer to Page Pr. 127 to Pr. 134, Pr. 553, Perform process control such as PID control Pr. 554, Pr. 575 to Pr. 577, pump and air volume.
Page 220 Special operation and speed control Parameter Initial Setting Name Description Number Value Range Output interruption 1000% 900 to 1100% Set the level (Pr. 577 minus 1000%) at which the PID output   cancel level interruption function is canceled. PID display bias 0 to 500.00 Set the coefficient on bias (minimum) side of terminal 4 input.
Page 221 Special operation and speed control (1) PID control basic configuration Pr. 128 = "20, 21" (measured value input) Drive unit circuit Motor Pr. 133 Manipulated PID operation or terminal 2 variable Kp 1+ Set point 0 to 5VDC (0 to 10VDC) Terminal 4 Feedback signal (measured value) 4 to 20mADC (0 to 5V, 0 to 10V)
Page 222 Special operation and speed control 4) Reverse operation Increases the manipulated variable (rotation speed) if deviation X = (set point - measured value) is positive, and decreases the manipulated variable if deviation is negative. Deviation Set point [Heating] X>0 Cold Increase Set point X<0...
Page 223 Special operation and speed control (4) I/O signals and parameter setting Set "20, 21" in Pr. 128 to perform PID operation. Set "14" in any of Pr. 178 to Pr. 182 (input terminal function selection) to assign PID control selection (X14) signal to turn the X14 signal ON.
Page 224 Special operation and speed control NOTE  Changing the terminal function using any of Pr. 178 to Pr. 182, Pr. 190, Pr. 192, and Pr. 197 may affect the other functions. Set parameters after confirming the function of each terminal. ...
Page 225 Special operation and speed control (7) PID output suspension function (SLEEP function) (SLEEP signal, Pr. 554, Pr. 575 to Pr. 577 ) The drive unit stops operation if the rotation speed after PID operation remains at less than the Pr. 576 Output interruption detection level setting for longer than the time set in Pr.
Page 226 Special operation and speed control PID monitor function The PID control set point, measured value and deviation value can be displayed on the operation panel and output from terminal FM. In the deviation monitor, a negative percent can be displayed as an integer, like 0% as 1000 and so on. (The deviation monitor cannot be output from the terminal FM.) For each monitor, set the following value in Pr.
Page 227 Special operation and speed control (10) Calibration example A detector of 4mA at 0C and 20mA at 50C is used to adjust the room temperature to 25C under PID control. The set point is given to across drive unit terminals 2 and 5 (0 to 5V). Start Determination of set point Set the room temperature to 25 C.
Page 228 Special operation and speed control <Set point input calibration> 1) Setting with terminal 2 input 1.Apply the input voltage of 0% set point setting (e.g. 0V) across terminals 2 and 5. 2.Enter in C2 (Pr. 902) the speed which should be output by the drive unit at the deviation of 0% (e.g. 0r/min). 3.In C3 (Pr.
Page 229 Special operation and speed control NOTE  If the RH, RM, RL, REX signal (multi-speed) or JOG signal (Jog operation) is entered with the X14 signal ON, PID control is stopped and multi-speed or Jog operation is started.  If the setting is as follows, PID control becomes invalid. Pr.
Page 230 Special operation and speed control  Take caution when the following condition is satisfied because the drive unit recognizes the deviation value as a negative (positive) value even though a positive (negative) deviation is given: Pr. 934 PID display bias coefficient Pr.
Page 231: Regeneration Avoidance Function (Pr. 665, Pr. 882, Pr. 883, Pr. 885, Pr. 886)
Special operation and speed control 4.18.2 Regeneration avoidance function (Pr. 665, Pr. 882, Pr. 883, Pr. 885, Pr. 886) This function detects a regeneration status and increases the speed to avoid the regenerative status.  Possible to avoid regeneration by automatically increasing the speed to continue operation if the fan happens to rotate faster than the set speed due to the effect of another fan in the same duct.
Page 232 Special operation and speed control REMARKS  The acceleration/deceleration ramp while the regeneration avoidance function is operating changes depending on the regeneration load.  DC bus voltage of the drive unit is usually about of the normal input voltage. When the input voltage is 220VAC, bus voltage is approximately 311VDC. When the input voltage is 440VAC, bus voltage is approximately 622VDC.
Page 233: Useful Functions
Useful functions 4.19 Useful functions Purpose Parameter that should be Set Refer to Page Cooling fan operation To increase cooling fan life Pr. 244 selection Drive unit part life display Pr. 255 to Pr. 259 Maintenance output To determine the maintenance time Pr.
Page 234: Display Of The Lives Of The Drive Unit Parts (Pr. 255 To Pr. 259)
Useful functions 4.19.2 Display of the lives of the drive unit parts (Pr. 255 to Pr. 259) Degrees of deterioration of main circuit capacitor, control circuit capacitor, cooling fan and inrush current limit circuit can be diagnosed by a monitor. When any part has approached to the end of its life, an alarm can be output by self diagnosis to prevent a fault.
Page 235 Useful functions (1) Life alarm display and signal output (Y90 signal, Pr. 255) Whether any of the control circuit capacitor, main circuit capacitor, cooling fan and inrush current limit circuit has reached the life alarm output level or not can be checked by Pr. 255 Life alarm status display and Life alarm (Y90) signal. 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 Pr.
Page 236 Useful functions Main circuit capacitor life display (Pr. 258, Pr. 259) The deterioration degree of the control circuit capacitor is displayed in Pr. 258 as a life. On the assumption that the main circuit capacitor capacitance at factory shipment is 100%, the capacitor life is displayed in Pr.
Page 237 PU07). As an alarm display, Pr. 255 bit 2 is turned ON and also an alarm is output to the Y90 signal. NOTE  For replacement of each part, contact the nearest Mitsubishi Electric FA center. Parameters referred to Pr. 800 Control method selection...
Page 238: Maintenance Timer Alarm (Pr. 503, Pr. 504)
Useful functions 4.19.3 Maintenance timer alarm (Pr. 503, Pr. 504) When the cumulative energization time of the drive unit reaches the parameter set time, the maintenance timer output (Y95) signal is output. (MT) is displayed on the operation panel. This can be used as a guideline for the maintenance time of peripheral devices. Parameter Name Initial Value...
Page 239: Current Average Value Monitor Signal (Pr. 555 To Pr. 557)
Useful functions 4.19.4 Current average value monitor signal (Pr. 555 to Pr. 557) The average value of the output current during Programmable controller constant speed operation and the maintenance timer Output unit Input unit Drive unit value are output as a pulse to the Current average monitor (Y93) signal.
Page 240 Useful functions 3) Setting of Pr. 557 Current average value monitor signal output reference current Set the reference (100%) for outputting the signal of the current average value. Obtain the time to output the signal from the following calculation. Output current average value ...
Page 241: Free Parameter (Pr. 888, Pr. 889)
Useful functions 4.19.5 Free parameter (Pr. 888, Pr. 889) You can input any number within the setting range of 0 to 9999. For example, the number can be used:  As a unit number when multiple units are used.  As a pattern number for each operation application when multiple units are used. ...
Page 242: Batch Setting Mitsubishi Electric Hmi (Got) Connection Parameters (Pr. 999)
4.19.7 Batch setting Mitsubishi Electric HMI (GOT) connection parameters (Pr. 999)  Communication parameters for the Mitsubishi Electric HMI (GOT) connection can be set as a batch. Multiple parameters are changed automatically. Users do not have to consider each parameter number. (Parameter ...
Page 243 Useful functions (2) Automatic parameter setting using the operation panel (parameter setting mode) The communication setting parameters for the GOT connection with a PU connector are Operation example automatically set. Operation Display Screen at power-ON The monitor display appears. PU indicator is lit. Press to choose the PU operation mode.
Page 244: Setting The Parameter Unit And Operation Panel
Setting the parameter unit and operation panel 4.20 Setting the parameter unit and operation panel Purpose Parameter that should be Set Refer to Page Selection of rotation direction by RUN key rotation Pr. 40 direction selection of the operation panel Switch the display language of the PU display language Pr.
Page 245: Operation Panel Speed Setting/Key Lock Selection (Pr. 161)
Setting the parameter unit and operation panel 4.20.3 Operation panel speed setting/key lock selection (Pr. 161) The setting dial of the operation panel can be used for setting like a potentiometer. The key operation of the operation panel can be disabled. Parameter Setting Name...
Page 246 Setting the parameter unit and operation panel Using the setting dial like a potentiometer to set the speed Operation example Changing the speed from 0r/min to 1800r/min during operation Operation Display Screen at power-ON The monitor display appears. PU indicator is lit. Press to choose the PU operation mode.
Page 247 Setting the parameter unit and operation panel (3) Disable the setting dial and key operation of the operation panel (Press [MODE] long (2s)) Operation using the setting dial and key of the operation panel can be invalid to prevent parameter change, and unexpected start or speed setting.
Page 248: Magnitude Of Speed Change Setting (Pr. 295)
Setting the parameter unit and operation panel 4.20.4 Magnitude of speed change setting (Pr. 295) Setting this parameter increases the magnitude of speed which changes according to the rotated amount of the setting dial, improving operability. Parameter Setting Name Initial Value Description Number Range...
Page 249: Buzzer Control (Pr. 990)
Setting the parameter unit and operation panel 4.20.5 Buzzer control (Pr. 990) You can make the buzzer "beep" when you press the key of the parameter unit (FR-PU07). Parameter Name Initial Value Setting Range Description Number Without buzzer sound PU buzzer control With buzzer sound The above parameter can be set when Pr.
Page 250: Parameter Clear/ All Parameter Clear
Parameter clear/ All parameter clear 4.21 Parameter clear/ All parameter clear POINT  Set "1" in Pr.CL Parameter clear, ALLC all parameter clear to initialize all parameters. (Parameters are not cleared when "1" is set in Pr. 77 Parameter write selection.) ...
Page 251: Initial Value Change List
Initial value change list 4.22 Initial value change list Displays and sets the parameters changed from the initial value. Operation Display Screen at power-ON The monitor display appears. PU indicator is lit. Press to choose the PU operation mode. PRM indicator is lit. Press to choose the parameter setting mode.
Page 252: Check And Clear Of The Fault History
Check and clear of the fault history 4.23 Check and clear of the fault history Check for the fault history Monitor/speed setting Parameter setting [Operation panel is [Parameter setting change] used for operation] Fault history [Operation for displaying the fault history] Past eight faults can be displayed with the setting dial.
Page 253 Check and clear of the fault history (2) Clearing procedure POINT Set "1" in Er.CL Fault history clear to clear the fault history.  Operation Display Screen at power-ON The monitor display appears. PRM indicator is lit. Press to choose the parameter setting mode. (The parameter number read previously appears.) Turn...
Page 254: Troubleshooting
TROUBLESHOOTING This chapter provides the "TROUBLESHOOTING" of this product. Always read the instructions before using the equipment. Reset method of protective function ......... 252 List of fault or alarm indications ..........253 Causes and corrective actions ........... 254 Correspondences between digital and actual characters ..264 Check first when you have a trouble .........
Page 255: Reset Method Of Protective Function
Reset method of protective function When a fault occurs in the drive unit, the drive unit output is shut off and the PU display automatically changes to one of the following fault or alarm indications. If the fault does not correspond to any of the following faults or if you have any other problem, please contact your sales representative.
Page 256: List Of Fault Or Alarm Indications
List of fault or alarm indications List of fault or alarm indications Faut Refer Faut Refer Operation Panel Operation Panel Name Data Name Data Indication Indication Code Page Code Page E.ILF Input phase loss E--- Fault history — (H52) HOLD Operation panel lock —...
Page 257: Causes And Corrective Actions
Causes and corrective actions Causes and corrective actions (1) Error message A message regarding operational troubles is displayed. Output is not shut off. Operation panel HOLD indication Name Operation panel lock Description Operation lock mode is set. Operation other than is invalid.
Page 258 Causes and corrective actions Operation panel Err. indication Name Drive unit reset  Executing reset using RES signal, or reset command from communication or PU Description  Displays at powering OFF. Corrective action  Turn OFF the reset command (2) Warning When a warning occurs, the output is not shut off.
Page 259 Causes and corrective actions Operation panel FR-PU07 indication Name PU stop Stop with of the PU is set in Pr. 75 Reset selection/disconnected PU detection/PU stop selection. (For Pr. 75 refer to Description page 157.) Check point Check for a stop made by pressing of the operation panel.
Page 260 Causes and corrective actions Operation panel FR-PU07 —— indication Name Description Appears when the shorting wire across the terminals S1 and SC or the terminals S2 and SC is disconnected. Check point Check if the shorting wire across the terminals S1 and SC or the terminals S2 and SC is disconnected. Corrective action Short across the terminals S1 and SC and the terminals S2 and SC with shortening wires.
Page 261 Causes and corrective actions Operation panel E.OC3 FR-PU07 OC During Dec indication Name Overcurrent trip during deceleration or stop When the drive unit's output current reaches or exceeds approximately 200% of it's rated current or approximately Description 250% of the rated motor current during deceleration (other than acceleration and constant-speed state), the protective circuit is activated and the drive unit trips.
Page 262 Causes and corrective actions Operation panel E.THT FR-PU07 Inv. Overload indication Name Drive unit overload trip (electronic thermal O/L relay function) If the temperature of the output transistor element exceeds the protection level under the condition that a current not Description less than the drive unit rated current flows and overcurrent trip does not occur (200% or less), the electronic thermal relay activates to stop the drive unit output.
Page 263 Causes and corrective actions Operation panel E.ILF FR-PU07 Input phase loss indication Name Input phase loss Drive unit trips when function valid setting (=1) is selected in Pr. 872 Input phase loss protection selection and one phase of the three phase power input is lost. (Refer to page 145.) Description It may function if phase-to-phase voltage of the three-phase power input becomes largely unbalanced.
Page 264 Causes and corrective actions Operation panel E.LF FR-PU07 E.LF indication Name Output phase loss If one of the three phases (U, V, W) on the drive unit's output side (load side) is lost during drive unit operation Description (except during DC injection brake operation and when the output speed is 30r/min or less), the drive unit stops the outputs.
Page 265 Causes and corrective actions Operation panel E.PUE FR-PU07 PU Leave Out indication Name PU disconnection  This function stops the drive unit output if communication between the drive unit and PU is suspended, e.g. the parameter unit (FR-PU07) is disconnected, when "2", "3", "16" or "17" was set in Pr. 75 Reset selection/disconnected PU detection/PU stop selection.
Page 266 Causes and corrective actions Operation panel E.OS FR-PU07 E.OS indication Name Overspeed occurrence Description Trips the drive unit if the motor speed exceeds Pr. 374 Overspeed detection level. Check point Check that Pr. 374 Overspeed detection level is appropriate. Corrective Set Pr.
Page 267: Correspondences Between Digital And Actual Characters
Correspondences between digital and actual characters Correspondences between digital and actual characters There are the following correspondences between the actual alphanumeric characters and the digital characters displayed on the operation panel: Actual Digital Actual Digital Actual Digital...
Page 268: Check First When You Have A Trouble
Check first when you have a trouble Check first when you have a trouble POINT  If the cause is still unknown after every check, it is recommended to initialize the parameters (initial value) then set the required parameter values and check again. 5.5.1 Motor does not start Refer...
Page 269: Motor Or Machine Is Making Abnormal Acoustic Noise
Check first when you have a trouble Refer Check Possible Cause Countermeasures Points Page Check the Pr. 78 setting. Pr. 78 Reverse rotation prevention selection is set. Set Pr. 78 when you want to limit the motor rotation to only one direction. Select the operation mode which corresponds with input Pr.
Page 270: Drive Unit Generates Abnormal Noise
Check first when you have a trouble 5.5.3 Drive unit generates abnormal noise Refer Check Possible Cause Countermeasures Points Page Install the fan cover correctly. Fan cover was not correctly installed when a cooling fan Install the fan cover securely with the enclosed fan cover was replaced.
Page 271: Acceleration/Deceleration Is Not Smooth
Check first when you have a trouble 5.5.7 Acceleration/deceleration is not smooth Refer Check Possible Cause Countermeasures Points Page Acceleration/deceleration time is too short. Increase acceleration/deceleration time. Reduce the load weight. — Set Pr. 22 Stall prevention operation level higher according Stall prevention function is activated due to a heavy to the load.
Page 272: Operation Mode Is Not Changed Properly
Check first when you have a trouble 5.5.9 Operation mode is not changed properly Refer Check Possible Cause Countermeasures Points Page Check that the STF and STR signals are OFF. Input Start signal (STF or STR) is ON. When either is ON, the operation mode cannot be Signal changed.
Page 273: Speed Does Not Accelerate
Check first when you have a trouble 5.5.12 Speed does not accelerate Refer Check Possible Cause Countermeasures Points Page Check if the start command and the speed command Start command and speed command are chattering. — are correct. Input The wiring length used for analog speed command is Perform analog input bias/gain calibration.
Page 274 PRECAUTIONS FOR MAINTENANCE AND INSPECTION This chapter provides the "PRECAUTIONS FOR MAINTENANCE AND INSPECTION" of this product. Always read the instructions before using the equipment. Inspection items................272 Measurement of main circuit voltages, currents and powers ..278...
Page 275: Precautions For Maintenance And Inspection
Inspection items The drive unit is a static unit mainly consisting of semiconductor devices. Daily inspection must be performed to prevent any fault from occurring due to the adverse effects of the operating environment, such as temperature, humidity, dust, dirt and vibration, changes in the parts with time, service life, and other factors.
Page 276: Daily And Periodic Inspection
Inspection items 6.1.3 Daily and periodic inspection Interval Area of Corrective Action at Customer's Inspection Item Description Periodic Inspection Daily Alarm Occurrence Check  Surrounding Check the surrounding air temperature,  Improve environment environment humidity, dirt, corrosive gas, oil mist, etc. Check alarm location and ...
Page 277: Display Of The Life Of The Drive Unit Parts
Inspection items 6.1.4 Display of the life of the drive unit parts The self-diagnostic alarm is output when the life span of the control circuit capacitor, cooling fan and each parts of the inrush current limit circuit is near its end. It gives an indication of replacement time. The life alarm output can be used as a guideline for life judgement.
Page 278: Cleaning
Estimated lifespan for when the yearly average surrounding air temperature is 40°C (without corrosive gas, flammable gas, oil mist, dust and dirt etc.)  Output current: 80% of the drive unit rated current NOTE For parts replacement, contact the nearest Mitsubishi Electric FA Center.
Page 279 Inspection items (1) Cooling fan The replacement interval of the cooling fan used for cooling the parts generating heat such as the main circuit semiconductor is greatly affected by the surrounding air temperature. When unusual noise and/or vibration is noticed during inspection, the cooling fan must be replaced immediately.
Page 280 Inspection items Smoothing capacitors A large-capacity aluminum electrolytic capacitor is used for smoothing in the main circuit DC section, and an aluminum electrolytic capacitor is used for stabilizing the control power in the control circuit. Their characteristics are deteriorated by the adverse effects of ripple currents, etc.
Page 281: Measurement Of Main Circuit Voltages, Currents And Powers
Measurement of main circuit voltages, currents and powers Measurement of main circuit voltages, currents and powers Since the voltages and currents on the drive unit power supply and output sides include harmonics, measurement data depends on the instruments used and circuits measured. When instruments for commercial frequency are used for measurement, measure the following circuits with the instruments given on the next page.
Page 282 Measurement of main circuit voltages, currents and powers Measuring Points and Instruments Item Measuring Point Measuring Instrument Remarks (Reference Measured Value) R/L1 and S/L2 Commercial power supply Power supply voltage Moving-iron type AC S/L2 and T/L3 Within permissible AC voltage fluctuation (refer to voltmeter...
Page 283: Measurement Of Powers
Measurement of main circuit voltages, currents and powers 6.2.1 Measurement of powers Use digital power meters (for inverter) for the both of drive unit input and output side. Alternatively, measure using electrodynamic type single-phase wattmeters for the both of drive unit input and output side in two-wattmeter or three- wattmeter method.
Page 284: Measurement Of Currents
Measurement of main circuit voltages, currents and powers 6.2.3 Measurement of currents Use moving-iron type meters on both the input and output sides of the drive unit. Since current on the drive unit input side tends to be unbalanced, measurement of three phases is recommended. Correct value cannot be obtained by measuring only one or two phases.
Page 285: Insulation Resistance Test Using Megger
Measurement of main circuit voltages, currents and powers 6.2.8 Insulation resistance test using megger  For the drive unit, conduct the insulation resistance test on the main circuit only as shown below and do not perform the test on the control circuit. (Use a 500VDC megger.) Motor R/L1 Power...
Page 286: Specifications
SPECIFICATIONS This chapter provides the "SPECIFICATIONS" of this product. Always read the instructions before using the equipment. Rating..................... 284 Common specifications ............... 285 Outline dimension drawings............286 Specifications of the S-PM geared motors......... 288...
Page 287: Rating
Rating Rating  Three-phase 200V power supply Model FR-D720-K-G 0.75 Rated capacity (kVA)  Rated current (A) 10.0 16.5 Overload current rating 150% 60s, 200% 0.5s (Rated motor current, inverse-time characteristics) Rated input AC voltage/frequency Three-phase 200 to 240V 50Hz/60Hz Permissible AC voltage fluctuation 170 to 264V 50Hz/60Hz Permissible frequency fluctuation...
Page 288: Common Specifications
Common specifications Common specifications Control method PM sensorless vector control (low-speed range: current synchronization operation) Carrier frequencies 5kHz Maximum speed 3000r/min (at 100Hz for the 1.5kW S-PM geared motor or lower, or 150Hz for the 2.2kW S-PM geared motor) 3r/min/3000r/min (terminal2, 4: 0 to 10V/10 bits) Analog input 6r/min/3000r/min (terminal2, 4: 0 to 5V/9 bits) Speed setting...
Page 289: Outline Dimension Drawings
Outline dimension drawings Outline dimension drawings FR-D720S-0.2K to 0.75K-G φ5 hole Rating plate Drive Unit Model FR-D720-0.2K-G 80.5 FR-D720-0.4K-G 112.5 FR-D720-0.75K-G 132.5 (Unit: mm) FR-D720-1.5K to 3.7K-G FR-D740-0.4K to 3.7K-G ∗1 2-φ5 hole Rating plate  FR-D740-0.4K, 0.75K are not provided with the cooling fan.
Page 290 Outline dimension drawings Parameter unit (option) (FR-PU07)  Outline drawing > Panel cut dimension drawing < < > 25.05 (14.2) (11.45) Air-bleeding hole 4-R1 4-φ4 hole 26.5 26.5 Effective depth of the installation screw hole 5.0) M3 screw *2  When installing the FR-PU07 on the enclosure, etc., remove screws or fix the screws to the FR-PU07 with M3 nuts.
Page 291: Specifications Of The S-Pm Geared Motors
Specifications of the S-PM geared motors Specifications of the S-PM geared motors 7.4.1 Motor specifications Model names of S-PM geared motors GV-S 0.4kW 150r/min 200V ∗1 Series Output Voltage Speed Voltage ∗2 GV-S (parallel shaft, fixed load) 0.1 to 2.2kW 200V class Speed at output shaft 200V class...
Page 292: Motor Torque Characteristic
Specifications of the S-PM geared motors 7.4.2 Motor torque characteristic <<Initial setting (Pr. 785 = 9999 (=100%))>>  In the low-speed range (less than 300r/min), the torque output can Torque be increased up to 100% of the setting, but continuous operation is 150% Short time (60s) operation range not possible.
Page 293 MEMO...
Page 294: Appendix
APPENDIX This chapter provides the "APPENDIX" of this product. Always read the instructions before using the equipment.
Page 295: Appendix 1 Options And Products Available On The Market
Appendix 1 Options and products available on the market Applicable Name Model Applications, Specifications, etc. Drive Unit Parameter unit Applicable for all FR-PU07 Interactive parameter unit with LCD display (Eight languages) models This operation panel enables drive unit operation and Applicable for all Enclosure surface operation FR-PA07...
Page 296 Applicable Name Model Applications, Specifications, etc. Drive Unit For independent operation. With frequency meter, frequency Manual controller FR-AX potentiometer and start switch. For synchronous operation (1VA) by external signal (0 to 5V, 0 DC tach. follower FR-AL to 10V DC)  For three speed switching, among high, middle and low speed Three speed selector FR-AT...
Page 297: Appendix 2 Precautions For Use Of The S-Pm Geared Motor
Appendix 2 Precautions for use of the S-PM geared motor Installation  When a suspension tool is provided for a motor, carry the motor using the suspension tool.  When a motor is used for a lift, install a safety device on the machine side. There is a risk that a lifted cargo, etc. may fall off. ...
Page 298: Appendix 4 Index
During retry (Y64 signal) ..........123, 143 Basic operation (factory setting)..........51 Earth (ground) fault detection at start (Pr. 249) ....145 Batch setting Mitsubishi Electric HMI (GOT) connection Easy operation mode setting (easy setting mode)....52 parameters (Pr. 999) ............239 Electromagnetic brake interlock (MBR signal).....123 Bias and gain of speed setting voltage (current) (Pr.
Page 299 Output stop (MRS signal)..........117, 119 Output terminal function selection Jog operation (Pr. 15, Pr. 16) ...........91 (Pr. 190, Pr. 192)..............123 Jog operation selection (JOG signal) ......91, 117 Output terminal status ............. 134 Output voltage ................134 Overcurrent trip during acceleration (E.OC1) ...... 257 Leakage currents and countermeasures ........36 Overcurrent trip during constant speed (E.OC2) ....
Page 300 Reset selection/disconnected PU detection/PU stop selection (Pr. 75)................... 157 Response level of analog input and noise elimination (Pr. 74)................... 151 Retry count excess (E.RET)........... 143, 262 Retry function (Pr. 65, Pr. 67 to Pr. 69)........ 143 Reverse rotation command (STR signal)..... 117, 121 Reverse rotation prevention selection (Pr.
Page 301 Pr.825, Pr.859, Pr.998 For Maximum Safety • Mitsubishi Electric drive units are not designed or manufactured to be used in equipment or systems in situations that can affect or endanger human life. • When considering this product for operation in special applications such as machinery or systems used in passenger transportation, medical, aerospace, atomic power, electric power, or submarine repeating applications, please contact your nearest Mitsubishi Electric sales representative.
Page 302 HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN IB(NA)-0600478ENG-C(1806)MEE Printed in Japan Specifications subject to change without notice.

This manual is also suitable for:

Fr-d720-1.5k-g Fr-d720-2.2k-g Fr-d720-3.7k-g Fr-d740-0.4k-g Fr-d740-0.75k-g Fr-d740-1.5k-g ... Show all

Mitsubishi Electric FR-D720-0.2K-G Instruction Manual

1 Outline

2 Wiring

3 Precautions for Use of the Drive Unit

4 Parameters

5 Troubleshooting

6 Precautions for Maintenance and Inspection

7 Specifications

Appendix

Appendix 1 Options and Products Available on the Market

Appendix 2 Precautions for Use of the S-PM Geared Motor

Appendix 3 Specification Change

Appendix 4 Index

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