Table Of Contents - Yamaha YFM45FAT Supplementary Service Manual

SPECIFICATIONS ............................................................................................1
GENERAL SPECIFICATIONS ..................................................................1
MAINTENANCE SPECIFICATIONS .........................................................3
ENGINE ................................................................................................3
CHASSIS ..............................................................................................4
ELECTRICAL ........................................................................................6
CABLE ROUTING .....................................................................................7
PERIODIC CHECKS AND ADJUSTMENTS ..................................................18
INTRODUCTION .....................................................................................18
PERIODIC MAINTENANCE/LUBRICATION ...........................................18
SEAT, CARRIERS, FENDERS AND FUEL TANK ..................................20
FRONT CARRIER, FRONT BUMPER AND FRONT FENDER ..........20
CHASSIS .................................................................................................22
ADJUSTING THE REAR BRAKE .......................................................22
CHECKING THE FINAL GEAR OIL LEVEL ........................................24
CHECKING THE CONSTANT VELOCITY JOINT DUST BOOTS ......24
ADJUSTING THE REAR SHOCK ABSORBERS ...............................25
ENGINE ..........................................................................................................26
MIDDLE GEAR ........................................................................................26
MIDDLE DRIVEN SHAFT ...................................................................26
DRIVE TRAIN .................................................................................................28
TROUBLESHOOTING ............................................................................28
FRONT CONSTANT VELOCITY JOINTS
AND DIFFERENTIAL GEAR ..................................................................31
MEASURING AND ADJUSTING THE DIFFERENTIAL
GEAR LASH ........................................................................................31
REAR CONSTANT VELOCITY JOINTS, FINAL DRIVE GEAR
AND DRIVE SHAFT ...............................................................................33
ASSEMBLING THE REAR CONSTANT VELOCITY JOINTS ............38
DISASSEMBLING THE FINAL DRIVE GEAR ....................................39
CHECKING THE DRIVE SHAFT/UNIVERSAL JOINT YOKE ............39
CHECKING THE FINAL DRIVE GEAR ...............................................40
REPLACING THE FINAL DRIVE ROLLER BEARING .......................40
REPLACING THE FINAL DRIVE PINION GEAR AND BEARING ......41
POSITIONING THE FINAL DRIVE PINION GEAR .............................43
MEASUREMENT AND ADJUSTING THE FINAL GEAR LASH .........44
ASSEMBLING THE FINAL DRIVE GEAR ..........................................47
CONTENTS