Polaris Sportsman 570 2018 Owner's Manual
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Polaris Sportsman 570 2018 Owner's Manual

Sportsman series
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2018
OWNER'S MANUAL
SPORTSMAN® 570 / SPORTSMAN® 570 EPS / SPORTSMAN® 570 EFI
SPORTSMAN® 570 SP / SPORTSMAN® 570 HD / SPORTSMAN® 570 Utility Edition
SPORTSMAN® 570 SP Hunter Edition / SPORTSMAN® 450 HO
SPORTSMAN® 450 HO EPS / SPORTSMAN® 450 HD / SPORTSMAN® 450 Utility Edition
SPORTSMAN® TOURING 570 / SPORTSMAN® TOURING 570 EPS
SPORTSMAN® TOURING 570 SP / SPORTSMAN® TOURING 570 EPS
SPORTSMAN® X2 570 EPS / UTE® 570 HD / SPORTSMAN® 6x6 570
Read this manual carefully. It contains important safety information.
This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.

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Summary of Contents for Polaris Sportsman 570 2018

  • Page 1 2018 OWNER’S MANUAL SPORTSMAN® 570 / SPORTSMAN® 570 EPS / SPORTSMAN® 570 EFI SPORTSMAN® 570 SP / SPORTSMAN® 570 HD / SPORTSMAN® 570 Utility Edition SPORTSMAN® 570 SP Hunter Edition / SPORTSMAN® 450 HO SPORTSMAN® 450 HO EPS / SPORTSMAN® 450 HD / SPORTSMAN® 450 Utility Edition SPORTSMAN®...
  • Page 2 A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot located this card, or if it has been removed, please call 1–800–342–3764 for assistance. WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
  • Page 3 2018 Owner’s Manual Sportsman® 570 Sportsman® 570 EPS Sportsman® 570 EFI Sportsman® 570 SP Sportsman® 570 HD Sportsman® 570 Utility Edition Sportsman® 570 Hunter Edition Sportsman® 6x6 570 Sportsman® 450 HO Sportsman® 450 HO EPS Sportsman® 450 HD 2x4 Sportsman® 450 Utility Edition Sportsman®...
  • Page 4 POLARIS® and Sportsman™ are trademarks of POLARIS Industries Inc. Copyright 2017 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.

  • Page 5: Introduction

    WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
  • Page 6 WELCOME...
  • Page 7 Specifications ....129 POLARIS Products ....153 Troubleshooting ....155 Warranty .

  • Page 9: Safety

    INTRODUCTION INTRODUCTION This POLARIS vehicle is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used.
  • Page 10 Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your POLARIS vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles.

  • Page 11: Vehicle Identification Numbers

    Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

  • Page 13: Operation

    You should review this information on a regular basis. If you purchased a used POLARIS ATV in the United States, you can enroll in the ATV RiderCourse for a fee. Call ATV Enrollment Express at (800) 887- 2887 or visit www.atvsafety.org.

  • Page 14: Safe Riding Gear

    SAFETY SAFE RIDING GEAR Always wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over- the-ankle boots and seat belt at all times. Protective gear reduces the chance of injury. RIDER COMFORT Under certain operating conditions, heat generated by the engine and exhaust system can elevate temperatures in the rider cab area.

  • Page 15: Eye Protection

    SAFETY HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.

  • Page 16: Operating Without Instruction

    SAFETY OPERATING WITHOUT INSTRUCTION Operating this vehicle without proper instruction increases the risk of an accident. The operator must understand how to operate the vehicle properly in different situations and on different types of terrain. Review the Operator Driving Procedures outlined in the manual.

  • Page 17: Maintenance

    SAFETY FAILURE TO INSPECT BEFORE OPERATING Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always perform the pre-ride inspection before each use of your vehicle to make sure it's in safe operating condition.

  • Page 18: Operating On Pavement

    SAFETY OPERATING ON PAVEMENT This vehicle's tires are designed for off-road use only, not for use on pavement. Operating this vehicle on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the vehicle and may increase the risk of loss of control and accident or rollover.

  • Page 19: Jumps And Stunts

    SAFETY JUMPS AND STUNTS Exhibition driving increases the risk of an accident or rollover. DO NOT do power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving. IMPROPER HILL CLIMBING Improper hill climbing could cause loss of control or rollover. Use extreme caution when operating on hills.

  • Page 20: Operating In Unfamiliar Terrain

    SAFETY OPERATING IN UNFAMILIAR TERRAIN Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover. Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or rollover. Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.

  • Page 21: Operating A Damaged Vehicle

    SAFETY OPERATING A DAMAGED VEHICLE Operating a damaged vehicle can result in an accident. After any rollover or other accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) seat belts, rollover protection devices, brakes, throttle and steering systems.

  • Page 22: Warranty

    EQUIPMENT MODIFICATIONS Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power.

  • Page 23: Discretionary Warning

    If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label. “NO PASSENGER” WARNING (1-UP MODELS) The “No Passenger”...
  • Page 24 SAFETY GENERAL WARNING The General warning is located on the left-hand side of the vehicle. WARNING Improper use can result in SEVERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER operate:...

  • Page 25: Age 16 Warning

    SAFETY • avoid paved surfaces - pavement may seriously affect handling and control • reduce speed and use extra caution at all times when carrying a passenger - dismount passenger when conditions require • make sure passenger reads and understands this label and passenger safety label LOCATE AND READ OWNER’S MANUAL.
  • Page 26 SAFETY • tell operator to slow down or stop if uncomfortable - get off and walk if conditions require WARNING • Never operate this ATV on HILLS steeper than 15 degrees. To prevent overturn on hilly terrain, use throttle and brakes gradually, and shift weight uphill.

  • Page 27: Clutch Cover Warning

    SAFETY TIRE PRESSURE/LOAD WARNING (X2) WARNING Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. • Cold tire pressure: Front: 7.0 psi (48.3 kPa) Rear: 7.0 psi (48.3 kPa) •...
  • Page 28 SAFETY RACK WARNING, FRONT AND REAR (ALL MODELS EX- CEPT X2) WARNING DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe injury or death. Tow only from tow hooks or hitch. Maximum Rack Loads: Front 90 lbs. (41 kg) Rear 180 lbs. (82 kg) RACK WARNING, FRONT (X2) WARNING DO NOT TOW FROM RACK OR BUMPER.
  • Page 29 FEATURES AND CONTROLS FEATURES AND CONTROLS SWITCHES Ignition Switch Headlight Switch Engine Stop Switch 4x4 Switch Mode/Reverse Override Switch MODE/REVERSE OVERRIDE SWITCH This vehicle is equipped with a reverse speed limiter system. To gain additional wheel speed while backing, release the throttle and depress the override button. WARNING Pressing the override button while the throttle is open can cause loss of control, which may result in serious injury or death.

  • Page 30: Engine Stop Switch

    FEATURES AND CONTROLS 4X4 SWITCH Use the 4X4 switch to engage ADC 4X4, 4X4 or 2X4. The vehicle automatically engages 4X4 when operating in reverse if the switch is set to either 4X4 position. ENGINE STOP SWITCH Move the stop switch either left or right to the OFF position to stop the engine quickly.
  • Page 31 FEATURES AND CONTROLS IGNITION SWITCH/LIGHT SWITCH Use the ignition switch to start the engine and to turn the lights on or off. The key can be removed from the switch when it is in the OFF position. Turn the key to the OFF position to stop the engine.

  • Page 32: Throttle Lever

    Operating an ATV with sticking or improperly operating throttle controls could cause an accident. Never start or operate an ATV that has a sticking or improperly operating throttle. Immediately contact your POLARIS dealer or other qualified person for service if throttle problems arise.

  • Page 33: Brake Lever

    When squeezed, the lever should feel firm. Any sponginess would indicate a possible fluid leak or low master cylinder fluid level, which must be corrected before riding. Contact your POLARIS dealer or other qualified service facility for proper diagnosis and repairs.
  • Page 34 FEATURES AND CONTROLS MASTER CYLINDER/BRAKE FLUID WARNING An over-full master cylinder may cause brake drag or brake lock-up, which could result in an accident. Maintain brake fluid at the recommended level. Do not overfill. Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air.

  • Page 35: Parking Brake

    FEATURES AND CONTROLS PARKING BRAKE LOCKING THE PARKING BRAKE 1. Place the transmission in PARK. 2. Squeeze and release the brake lever two or three times, then squeeze and hold. 3. Push the parking brake lock forward to engage the lock. 4.
  • Page 36 FEATURES AND CONTROLS AUXILIARY FOOT BRAKE WARNING Never back down a hill. Applying the auxiliary brake when backing down a hill may cause rear tipover, which could result in serious injury or death. Use caution when applying the auxiliary brake. Do not aggressively apply the auxiliary brake when going forward.

  • Page 37: Fuel Cap

    FEATURES AND CONTROLS NOTE Shifting gears with the engine speed above idle or while the vehicle is moving could cause transmission damage. Whenever the ATV is left unattended, always place the transmission in PARK and lock the parking brake. BELT LIFE To extend belt life, use low forward gear when pulling a heavy load at less than seven miles per hour for extended periods and when operating uphill at a slow speed.

  • Page 38: Seat Conversion

    If the dump latch releases, the seat is not secure. Repeat the set-up procedure. If the lock-out is not working properly, do not allow a passenger to ride the vehicle. See your POLARIS dealer for service. 8. To return the vehicle to single-rider operation, reverse all steps. Always lower the passenger backrest to the lowest position before folding it down into the cargo box.

  • Page 39: Front Rack

    FEATURES AND CONTROLS FRONT COMPARTMENT Coolant Bottle Cap Electrical/Fuse/Relay Radiator Cap Battery FRONT RACK If your model is equipped with front compartment storage, unlock both latches on each side and remove the cover to gain access.

  • Page 40: All Wheel Drive System

    POLARIS dealer can assist. Your dealer can provide any installation procedures that may differ for an extreme use battery.
  • Page 41 FEATURES AND CONTROLS ENGAGING 4X4 The 4X4 switch may be turned on or off while the vehicle is moving. Initially, the vehicle's electronic system will not enable 4X4 until the engine RPM is below 3000. Once enabled, 4X4 remains enabled until the 4X4 switch is turned off. If the switch is turned off while the demand drive unit is moving, it will not disengage until the rear wheels regain traction.
  • Page 42 FEATURES AND CONTROLS ALL WHEEL DRIVE SYSTEM (UTILITY EDITION AND UTE MODELS) The All Wheel Drive system is controlled by the AWD momentary switch. Engage AWD before getting into conditions where front wheel drive may be needed. If the rear wheels are spinning, release the throttle before switching to AWD.
  • Page 43 FEATURES AND CONTROLS ADC AWD MODE (IF EQUIPPED) Move the momentary switch to the right, past the AWD setting, to engage ADC AWD (if equipped). When the switch is on ADC AWD, the ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. Always move the AWD switch to ADC AWD before ascending or descending a hill.

  • Page 44: Instrument Cluster

    Fuel Gauge segments including the fuel icon will flash. Refuel immediately. A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your POLARIS dealer can provide scheduled Service Indicator maintenance. See page 52 for more information.

  • Page 45: Indicator Lamps

    This indicator appears if an EFI-related fault occurs. Do not operate the vehicle if this warning appears. Serious engine Check Engine damage could result. Your authorized POLARIS dealer can assist. This indicator illuminates when a fault has occurred in the EPS Warning (if EPS system.
  • Page 46 FEATURES AND CONTROLS DISPLAY AREA 1 Pressing the MODE button will change the information displayed in Area 1 Engine Speed Temperature Ambient Temperature (Optional)
  • Page 47 FEATURES AND CONTROLS DISPLAY AREA 2 Toggle the Up/Down buttons to change the information displayed in Area 2 Engine Odometer Temperature Ambient Trip 1 Temperature (Optional) Trip 2 Voltage Speed Engine Hours Service Hours...
  • Page 48 FEATURES AND CONTROLS OPTIONS MENU Press and hold the MODE button to enter the Options Menu. OPTIONS MENU NOTES Diagnostic Codes (Only if fault codes are present or stored) Units - Distance Units - Temp Clock Backlight Color Backlight Level Service Hours Exit Menu...
  • Page 49 FEATURES AND CONTROLS UNIT SELECTION DISTANCE 1. Press and hold the MODE button to enter the Options Menu. NOTE “OPTIONS” will display on the screen for 3 seconds before showing first menu item 2. Select “Units-Distance” from the Options Menu by pressing the MODE button.
  • Page 50 FEATURES AND CONTROLS UNIT SELECTION TEMPERATURE 1. Press and hold the MODE button to enter the Options Menu. NOTE “OPTIONS” will display on the screen for 3 seconds before showing first menu item 2. Select “Units - Temp” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 51 FEATURES AND CONTROLS CLOCK 1. Press and hold the MODE button to enter the Options Menu. NOTE “OPTIONS” will display on the screen for 3 seconds before showing first menu item 2. Select “Clock” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 52 FEATURES AND CONTROLS 3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu. BACK LIGHT COLOR 1.
  • Page 53 FEATURES AND CONTROLS BACK LIGHT LEVEL 1. Press and hold the MODE button to enter the Options Menu. NOTE “OPTIONS” will display on the screen for 3 seconds before showing first menu item 2. Select “Backlight Level” from the Options Menu by pressing the MODE button.
  • Page 54 FEATURES AND CONTROLS SERVICE HOURS 1. Press and hold the MODE button to enter the Options Menu. NOTE “OPTIONS” will display on the screen for 3 seconds before showing first menu item 2. Select “Service Hours” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 55 FEATURES AND CONTROLS DIAGNOSTIC CODE NOTE Diagnostic Code Screen will show available MIL that has come on during that ignition cycle. 1. Press and hold the MODE button to enter the Options Menu. NOTE “OPTIONS” will display on the screen for 3 seconds before showing first menu item 2.
  • Page 56 FEATURES AND CONTROLS DIAGNOSTIC DISPLAY CODE DEFINITIONS Open Load:There is a break in the wires that lead to the item listed in the chart (injector, fuel pump, etc.), or the item has failed. Short-to-Ground:The wire is shorted to ground between the electronic control unit and the item listed in the chart.
  • Page 57 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Driver Circuit Short to Driver Circuit Grounded Injector 2 (PTO) (SDI Driver Circuit Open/ Part Load) Grounded Driver Circuit Short to Driver Circuit Grounded Ignition Coil Primary Driver Circuit Short to 1268 Driver 1 (MAG) Ignition Coil Primary Driver Circuit Short to 1269...
  • Page 58 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Driver Circuit 1321 Grounded Chassis Relay Driver Circuit Open/ 520208 Grounded Driver Circuit Short to 520208 Driver Circuit 520208 Grounded All Wheel Drive Driver Circuit Open/ 520207 Control Grounded Driver Circuit Short to 520207 Driver Circuit 520207...
  • Page 59 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY Vehicle Speed Sensor Data Valid But Above Normal Operational Range - Most Severe Level Data Erratic, Intermittent Or Incorrect Abnormal Rate Of Change Received Network Data In Error System Power Data Valid But Above Normal Operational Range - Most Severe...
  • Page 60 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY Steering Torque Condition Exists 520223 Partial Failure Steering Torque Full Condition Exists 520224 Failure EPAS Inverter Data Valid But Above Temperature Normal Operational 520225 Range - Most Severe Level Data Valid But Above Normal Operating 520225 Range - Moderately...
  • Page 61 VEHICLE BREAK-IN PERIOD The break-in period for your new POLARIS vehicle is the first 25 hours of operation, or the time it takes to use the first two tanks full of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components.
  • Page 62 OPERATION ENGINE AND DRIVETRAIN BREAK-IN 1. Fill the fuel tank with gasoline. See (REFERENCE). Always exercise extreme caution whenever handling gasoline. 2. Check the oil level. See page 97. Add the recommended oil as needed to maintain the oil level in the safe operating range. 3.
  • Page 63 OPERATION PRE-RIDE CHECKLIST Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident. Always inspect the ATV before each use to make sure it's in safe operating condition. ITEM REMARKS PAGE page 31...

  • Page 64: Safe Operation Practices

    4. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area. 5. Never operate with accessories not approved by POLARIS for use on this vehicle. 6. Operate this vehicle off-road only. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for off-highway use).

  • Page 65: Starting The Engine

    Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your POLARIS dealer, a local riding club, or local officials.

  • Page 66: Driving Procedures

    OPERATION DRIVING PROCEDURES 1. Wear protective riding gear. See page 12. 2. Perform the pre-ride inspection. 3. Place the transmission in PARK. 4. Lock the parking brake. 5. Mount the vehicle from the left side. 6. Sit upright with both feet on the footrests and both hands on the handlebars. 7.

  • Page 67: Driving On Slippery Surfaces

    OPERATION TURNING AROUND ON A HILL (K-TURN) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K- turn to turn around. 1. Stop and lock the parking brake while keeping body weight uphill. 2.

  • Page 68: Driving Through Water

    If the vehicle tips or overturns in water, or if the engine stops during or after operating in water, service is required before starting the engine. Your POLARIS dealer can provide this service. If it's impossible to bring the vehicle in before starting the engine, perform the service outlined on page 115, and...

  • Page 69: Driving Over Obstacles

    OPERATION 4. After leaving water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads. If it’s unavoidable to enter water deeper than the footrest level: • Proceed slowly. Avoid rocks and obstacles. •...

  • Page 70: Driving Uphill

    OPERATION DRIVING UPHILL Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or rollover. Whenever traveling uphill, follow these precautions: 1. Always move the 4X4 switch to ADC 4X4 (if equipped) before ascending or descending a hill.

  • Page 71: Driving Downhill

    OPERATION DRIVING DOWNHILL When driving downhill, follow these precautions: 1. Always move the 4X4 switch to ADC 4X4 (if equipped) before ascending or descending a hill. Never operate in TURF mode while operating on a hill or other irregular terrain. 2.
  • Page 72 OPERATION DRIVING ON A SIDEHILL (SIDEHILLING) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1.

  • Page 73: Driving In Reverse

    OPERATION DRIVING IN REVERSE Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6.

  • Page 74: Stopping The Engine

    OPERATION STOPPING THE ENGINE 1. Release the throttle pedal completely and brake to a complete stop. 2. Place the transmission in PARK. 3. Turn the engine off. 4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

  • Page 75: Hauling Cargo

    OPERATION HAULING CARGO WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.

  • Page 76: Towing Loads

    ATV warranty. Never install a hitch longer than 4" (10 cm). Never install automotive accessories on your POLARIS ATV. Always install POLARIS-approved (or equivalent) accessories designed for ATV use.
  • Page 77 OPERATION MODEL CAPACITIES FRONT HITCH REAR HITCH 450 HO Maximum Towed 1225 lbs 450 HO EPS Load (555 kg) 570 570 EPS (Level Ground) 570 Touring 570 Touring EPS 120 lbs Maximum Vertical 570 X2 EPS Hitch Weight (55 kg) 450 HD 2X4 Maximum Towed Load...
  • Page 78 OPERATION CARGO BOX DUMPING (IF EQUIPPED) Sportsman® 6x6 570 shown for reference only 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Place the transmission in PARK. Lock the parking brake. 3.
  • Page 79 OPERATION 8. Secure the tailgate. WARNING Operating with the cargo box in the raised position can cause serious injury and damage to the vehicle. The cargo box could close unexpectedly and injure the driver. The rear tires will also catch the rear of the bed, damaging the vehicle and creating hazardous driving conditions.
  • Page 81 WINCH GUIDE WINCH GUIDE These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 82 WINCH GUIDE 13. Never winch up or down at sharp angles. This can destabilize the winching vehicle and possibly cause it to move without warning. 14. Never attempt to winch loads that weigh more than the winch’s rated capacity. 15. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.

  • Page 83: Winch Operation

    WINCH GUIDE WINCH OPERATION Read the Winch Safety Precautions in the preceding pages before using your winch. Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 84 WINCH GUIDE 4. Always use the hook strap when handling the hook. WARNING Never put your fingers into the hook. This could lead to SEVERE INJURY. • Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable.
  • Page 85 Replace the winch cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer.
  • Page 86 WINCH GUIDE 8. Read and adhere to the following information for winch damping to ensure safe winch use. a. In order to absorb energy that could be released by a winch cable failure, always place a “damper” on the winch cable. A damper can be heavy jacket, tarp, or other soft, dense object.
  • Page 87 WINCH GUIDE 11. The ONLY time a winch-equipped vehicle should be moving when using the winch is when that vehicle itself is stuck. The winch equipped vehicle should NEVER be in motion to “shock” load the winch cable in an attempt to move a second stuck vehicle.
  • Page 88 WINCH GUIDE 15. After winching is complete, especially if winching at an angle, it may be necessary to re-distribute the winch cable across the winch drum. You will need an assistant to perform this task. a. Release the clutch on the winch. b.

  • Page 89: Winch Cable Care

    WINCH GUIDE WINCH CABLE CARE For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer. WARNING Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY.
  • Page 90 WINCH GUIDE SHOCK LOADING WARNING Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.

  • Page 91: Winch Maintenance And Service Safety

    3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch. 4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer.
  • Page 93 EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS NOISE EMISSION CONTROL SYSTEM Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. OPERATION ON PUBLIC LANDS IN THE U.S.A. Your vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1C.

  • Page 95: Periodic Maintenance Chart

    PERIODIC MAINTENANCE CHART Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.

  • Page 96: Severe Use Definition

    Change oil immediately if the oil level begins to rise. Monitor the oil level, and if it continues to rise, discontinue use and determine the cause. Your POLARIS dealer can assist.
  • Page 97 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) MILES HOUR- (KM) ITEM CALENDAR REMARKS Winch (if equipped) Inspect; clean often; replace as Air Filter (Pre-Filter) Daily needed Check level daily, change coolant Daily Coolant every two years Head Lights / Tail Check operation; apply dielectric Daily Lights grease if replacing...
  • Page 98 500 H (8000) Toe Adjustment Inspect periodically; adjust as needed Headlight Aim Adjust as needed XU Perform these procedures more often for vehicles subjected to severe use. D Have an authorized Polaris dealer or other qualified person perform these services.

  • Page 99: Lubrication Guide

    Maintenance Chart. OIL RECOMMENDATIONS Always change the oil filter whenever changing oil. POLARIS recommends the use of POLARIS PS-4 Full Synthetic 5W- 50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if...

  • Page 100: Oil Level

    MAINTENANCE POLARIS oil is not used. Always use 5W- 50 oil. Follow the manufacturer's recommendations for ambient temperature operation. See the table on page 90 for fluid recommendations, capacities and plug torques. NOTICE Mixing brands or using a non-recommended oil may cause serious engine damage.

  • Page 101: Oil And Filter Change

    10. Place shop towels beneath the oil filter. Using an oil filter wrench (available from your POLARIS dealer), turn the filter counter- clockwise to remove it. 11. Using a clean dry cloth, clean the filter sealing surface on the crankcase.

  • Page 102: Transmission Oil

    MAINTENANCE 12. Lubricate the o-ring on the new filter with a film of fresh engine oil. Check to make sure the o-ring is in good condition. 13. Install the new filter and rotate it clockwise by hand until the filter gasket contacts the sealing surface, then turn it an additional 1/2 turn.

  • Page 103: Fluid Change

    • ADC is the primary mode of all-wheel-drive operation If the front gearcase is makes excessive noise during ADC operation, change the demand drive fluid. If the noise continues, please see your POLARIS dealer or other qualified service facility for service.

  • Page 104: Rear Gearcase Oil

    REAR GEARCASE OIL Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart. See page 153 for the part numbers of POLARIS products. The fill plug is located on the rear of the gearcase. The drain plug is located on the bottom of the gearcase.

  • Page 105: Steering Assembly

    STEERING ASSEMBLY The steering assembly of the ATV should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, see your POLARIS dealer or other qualified service facility before operating the vehicle. COOLING SYSTEM The engine coolant level is controlled, or maintained, by the recovery system.

  • Page 106: Hand Brake

    3. Using a funnel, slowly add coolant through the radiator filler neck. 4. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your POLARIS dealer canprovide the correct replacement part.

  • Page 107: Side Panel Removal

    MAINTENANCE AUXILIARY FOOT BRAKE The hydraulic auxiliary brake system requires no adjustment. Check the brake fluid level frequently for the auxiliary brake system. SEAT REMOVAL (TOURING/1–UP MODELS) 1. Locate the seat removal latch in the center of the seat’s rear. 2.
  • Page 108 MAINTENANCE FOOTWELL/FOOTWELL SUPPORT REMOVAL (2-UP MODELS) To remove the footwell, do the following: 1. Remove the six screws on the bottom of the footwell. 2. Use a flat screwdriver to remove the plastic rivets securing the footwell to the fenders. 3.

  • Page 109: Front Wheel Hub Tightening

    3. Lock the parking brake. 4. Loosen the wheel nuts slightly. WARNING Do not service axle nuts that have a cotter pin installed. Your POLARIS dealer can assist. 5. Elevate the side of the vehicle by placing a suitable stand under the foot rest frame.

  • Page 110: Wheel Nut Torque Specifications

    Severe injury or death can result from improper toe alignment and adjustment. Do not attempt to adjust tie rod alignment. All tie rod adjustments should be performed by an authorized POLARIS dealer or other qualified service facility. Use the following procedure to check the toe alignment of the vehicle.

  • Page 111: Fuse Replacement

    MAINTENANCE 5. Repeat the measurement procedure on the other side of the vehicle. 6. If you discover improper alignment, see your POLARIS dealer for service. AIR FILTER INSTALLATION 1. Remove the seat. 2. Remove the air box cover strap, and remove the air box cover.

  • Page 112: Headlight Lamp Replacement

    MAINTENANCE 6. Secure the front box cover. LIGHTS Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean headlights frequently and replace burned out headlamps promptly. Always make sure lights are adjusted properly for best visibility. HEADLIGHT LAMP REPLACEMENT When servicing a halogen lamp, don't touch the lamp with bare fingers.

  • Page 113: High Beam Adjustment

    MAINTENANCE HIGH BEAM ADJUSTMENT The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. 1. Position the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall .

  • Page 114: Low Beam Adjustment

    MAINTENANCE LOW BEAM ADJUSTMENT The low beam can be adjusted slightly upward or downward. 1. Loosen the Phillips screw located at the rear of the headlamp. 2. Tilt the headlamp upward or downward. 3. Tighten the screw. HEADLIGHT HOUSING REPLACEMENT (570 SP MODELS) To replace the headlight housing, do the following: 1.

  • Page 115: Lower Headlamp Replacement

    MAINTENANCE LOWER HEADLAMP REPLACEMENT 1. Turn the back of the headlight harness counter-clockwise and pull the harness assembly away from the headlight assembly. 2. Remove the headlamp and install the new headlamp. 3. Reinstall the harness assembly into the headlight assembly. 4.

  • Page 116: Spark Plugs

    Refer to the specifications section for the recommended spark plug type and gap for your vehicle. Torque spark plugs to specification. NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. ENGINE TORQUE SPECIFICATION 9 ft-lbs (12 Nm) SPARK PLUG INSPECTION Spark plug condition is indicative of engine operation.

  • Page 117: Vehicle Immersion

    7. Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your POLARIS dealer can provide the required service. 8. If water has been ingested into the PVT, follow the procedure on page 119 for...

  • Page 118: Spark Arrester

    MAINTENANCE SPARK ARRESTER WARNING Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. • Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time.

  • Page 119: Pvt System

    • See your POLARIS dealer, or other qualified person, for service and repair assistance. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
  • Page 120 MAINTENANCE WHEN TO USE LOW RANGE AND HIGH RANGE CONDITION RANGE TO USE Operating at speeds less than 7 MPH (11 km/h) Towing heavy loads Operating in rough terrain (swamps, mountains, etc.) Operating at speeds greater than 7 High MPH (11 km/h)

  • Page 121: Pvt Drying

    (black) cable last. Your ATV is equipped with a sealed battery, which requires little maintenance. POLARIS does not recommend using a conventional battery in this vehicle. The orientation of the battery could result in electrolyte leakage, which would shorten the life of the battery considerably.

  • Page 122: Battery Removal

    POLARIS dealer can assist. Your dealer can provide any installation procedures that may differ for an extreme use battery.

  • Page 123: Battery Charging

    MAINTENANCE BATTERY CHARGING The following battery charging instructions apply only to the installation of a sealed battery. Read all instructions before proceeding with the installation of this battery. The sealed battery is already filled with electrolyte and has been sealed and fully charged at the factory.

  • Page 124: Camber And Caster

    Follow the adjustment procedures exactly, or see your POLARIS dealer for service. 1. Remove the upper headlight pod.

  • Page 125: Cleaning And Storage

    POLISHING THE VEHICLE POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. POLISHING TIPS •...

  • Page 126: Storage Tips

    MAINTENANCE CLEANING AND STORAGE STORAGE TIPS NOTICE Starting the engine during the storage period will disturb the protective film created by fogging and damage could occur. Never start the engine during the storage period. CLEAN THE EXTERIOR Make any necessary repairs and clean the vehicle as recommended. See page 123.
  • Page 127 1200 +/- 50 Spark Plug Type / Gap 5923 / 0.92-1.08 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel Rear Suspension Linear rate with 9.5" (24 cm) travel...
  • Page 128 STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.

  • Page 129: Battery Maintenance

    6. Reinstall the spark plug caps. 7. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. BATTERY MAINTENANCE See page 120 and page 121 for storage and charging procedures.

  • Page 130: Transporting The Atv

    MAINTENANCE TRANSPORTING THE ATV Follow these procedures when transporting the vehicle. 1. Stop the engine. 2. Place the transmission in PARK. 3. Lock the parking brake. 4. Secure the fuel cap, oil cap and seats. 5. Always tie the frame of the ATV to the transporting unit securely with suitable straps or rope.
  • Page 131 SPECIFICATIONS SPECIFICATIONS SPORTSMAN 450 HO / HO EPS SPORTSMAN 450 HO / HO EPS Maximum Weight Capacity 485 lbs. (220 kg) (operator, cargo, accessories) Dry Weight 450 HO: 685 lbs. (311 kg) 450 HO EPS: 699 lbs. (317 kg) Fuel Capacity 4.5 gal.
  • Page 132 1200 +/- 50 Spark Plug Type / Gap 5923 / 0.92-1.08 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel Rear Suspension Linear rate with 9.5" (24 cm) travel...
  • Page 133 SPECIFICATIONS CLUTCHING DRIVEN DRIVE CLUTCH ALTITUDE SHIFT WEIGHT CLUTCH SPRING SPRING 0-1800 25–48 Red/Blue Black (0-6000) PN 5633217 PN 7043372 PN 7041782 Meters (Feet) 1800-3700 28–36 Blue/Red Black (6000-12000) PN 5633115 PN 7043199 PN 7041782 SPORTSMAN 450 HD 2X4 SPORTSMAN 450 HD 2X4 Maximum Weight Capacity 485 lbs.
  • Page 134 1200 +/- 50 Spark Plug Type / Gap 5923 / 0.92-1.08 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel Rear Suspension Linear rate with 9.5" (24 cm) travel...
  • Page 135 SPECIFICATIONS SPORTSMAN 450 HD 2X4 Taillights 8.26 watts Brake Light 26.9 watts Instrument Cluster CLUTCHING DRIVEN DRIVE CLUTCH ALTITUDE SHIFT WEIGHT CLUTCH SPRING SPRING 0-1800 25–48 Red/Blue Black (0-6000) PN 5633217 PN 7043372 PN 7041782 Meters (Feet) 1800-3700 28–36 Blue/Red Black (6000-12000) PN 5633115...
  • Page 136 1200 +/- 50 Spark Plug Type / Gap 5923 / 0.92-1.08 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel Rear Suspension Linear rate with 9.5" (24 cm) travel...
  • Page 137 SPECIFICATIONS SPORTSMAN 450 UTILITY EDITION Tires/Pressure, Front 24x8-12 / 7 psi (48.3 kPa) Tires/Pressure, Rear 24x10-12 / 7 psi (48.3 kPa) Brakes, Front/Rear Single-Control Hydraulic Disc Brakes, Auxiliary Foot-Activated Hydraulic Disc Brake, Parking Hydraulic lock, all wheel Headlight 1 Single Beam on Headlight Pod (50 watt) 2 Single Beam on Bumper (50 watt) Taillights 8.26 watts...
  • Page 138 SPECIFICATIONS SPORTSMAN 570 / 570 EPS / 570 SP Transmission Oil Capacity 32 oz. (948 ml) Front Rack/Storage Box Capacity 90 lbs. (40.8 kg) Rear Rack Capacity 180 lbs. (81.6 kg) Receiver Hitch Tongue Capacity 120 lbs. (55 kg)* (570/570 EPS) 150 lbs.
  • Page 139 SPECIFICATIONS SPORTSMAN 570 / 570 EPS / 570 SP Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel (570/ 570 EPS) Double A-Arm with 8.2" (21 cm) travel (570 SP) Rear Suspension Linear rate with 9.5"...
  • Page 140 SPECIFICATIONS CLUTCHING DRIVE DRIVEN SHIFT ALTITUDE CLUTCH CLUTCH HELIX* WEIGHT SPRING SPRING 0-1800 25-52G Black EBS Black (0-6000) PN 5632409 PN 7043594 PN 7044505 PN 3235784 Meters (Feet) Non-EBS 1800-3700 25-48 Black Non-EBS (6000-12000) PN 5633217 PN 7043594 PN 5132344 PN 3234451 *EBS models require no helix/spring adjustment SPORTSMAN 570 HD...
  • Page 141 1200 +/- 50 Spark Plug Type / Gap MR7F / 0.7-0.8 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel Rear Suspension Linear rate with 9.5" (24 cm) travel...
  • Page 142 SPECIFICATIONS SPORTSMAN 570 HD 2 Single Beam on Bumper (50 watt) Taillights 8.26 watts Brake Light 26.9 watts Instrument Cluster * Based on EU Directive 76/432/EC CLUTCHING DRIVE DRIVEN SHIFT ALTITUDE CLUTCH CLUTCH HELIX* WEIGHT SPRING SPRING 0-1800 25-52G Black EBS Black (0-6000) PN 5632409...
  • Page 143 1200 +/- 50 Spark Plug Type / Gap MR7F / 0.7-0.8 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel Rear Suspension Linear rate with 9.5" (24 cm) travel...
  • Page 144 SPECIFICATIONS SPORTSMAN 570 UTILITY EDITION Tires/Pressure, Front 25x8-12 / 7 psi (48.3 kPa) Tires/Pressure, Rear 25x10-12 / 7 psi (48.3 kPa) Brakes, Front/Rear Single-Control Hydraulic Disc Brakes, Auxiliary Foot-Activated Hydraulic Disc Brake, Parking Hydraulic lock, all wheel Headlight 1 Single Beam on Headlight Pod (50 watt) 2 Single Beam on Bumper (50 watt) Taillights 8.26 watts...
  • Page 145 SPECIFICATIONS SPORTSMAN TOURING 570 / 570 EPS / 570 SP Rear Gearcase Oil Capacity 7.1 oz. (210 ml) Demand Drive Fluid Capacity 9 oz. (265 ml) Transmission Oil Capacity 32 oz. (948 ml) Front Rack/Storage Box Capacity 90 lbs. (40.8 kg) Rear Rack Capacity 180 lbs.
  • Page 146 Spark Plug Type / Gap MR7F / 0.7-0.8 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel (570/ 570 EPS) Double A-Arm with 8.2" (21 cm) travel (570 SP) Rear Suspension Linear rate with 9.5"...
  • Page 147 SPECIFICATIONS CLUTCHING DRIVE DRIVEN SHIFT ALTITUDE CLUTCH CLUTCH HELIX* WEIGHT SPRING SPRING 0-1800 25-52G Black EBS Black (0-6000) PN 5632409 PN 7043594 PN 7044505 PN 3235784 Meters (Feet) 1800- 3700 25-48 Black Non-EBS Red Non-EBS (6000- PN 5633217 PN 7043594 PN 3234451 PN 5132344 12000)
  • Page 148 1200 +/- 50 Spark Plug Type / Gap MR7F / 0.7-0.8 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel Rear Suspension Linear rate with 9.5" (24 cm) travel...
  • Page 149 SPECIFICATIONS SPORTSMAN X2 570 EPS 2 Single Beam on Bumper (50 watt) Taillights 8.26 watts Brake Light 26.9 watts Instrument Cluster * Based on EU Directive 76/432/EC CLUTCHING DRIVE DRIVEN SHIFT ALTITUDE CLUTCH CLUTCH HELIX* WEIGHT SPRING SPRING 0-1800 25-52G Black EBS Black (0-6000)
  • Page 150 1200 +/- 50 Spark Plug Type / Gap MR7F / 0.7-0.8 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel Rear Suspension Linear rate with 9.5" (24 cm) travel...
  • Page 151 SPECIFICATIONS UTE 570 Tires/Pressure, Front 25x8-12 / 7 psi (48.3 kPa) Tires/Pressure, Rear 25x12.5-12 / 7 psi (48.3 kPa) Brakes, Front/Rear Single-Control Hydraulic Disc Brakes, Auxiliary Foot-Activated Hydraulic Disc Brake, Parking Hydraulic lock, all wheel Headlight 1 Single Beam on Headlight Pod (50 watt) 2 Single Beam on Bumper (50 watt) Taillights 8.26 watts...
  • Page 152 SPECIFICATIONS SPORTSMAN® 6X6 570 Demand Drive Fluid Capacity 9 oz. (265 ml) Transmission Oil Capacity 33.8 oz. (1000 ml) Front Rack/Storage Box Capacity 90 lbs. (40.8 kg) Rear Rack Capacity 180 lbs. (81 kg) Cargo Box Capacity 800 lbs. (362 kg) Hitch Tongue Weight 150 lbs.
  • Page 153 SPECIFICATIONS SPORTSMAN® 6X6 570 Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel Rear Suspension Linear rate with 9.5" (24 cm) travel Transmission H/L/N/R/P Gear Reduction, Low 23.91:1 Gear Reduction, Reverse 21.74:1 Gear Reduction, Forward 9.75:1...
  • Page 155 Dielectric Grease (Nyogel™) — 2871329 12 oz bottle (12) 2871326 Carbon Clean 16 oz (12) 2870652 Fuel Stabilizer 2.5 gal (2) 2872280 DOT 4 Brake Fluid — 2872189 Loctite™ 565 Thread Sealant — 2871956 POLARIS Battery Tender™ — 2859044 Charger...
  • Page 157 Your dealer can assist. Check for fouled plug or foreign material in gas tank or fuel lines. Poor engine performance Your POLARIS dealer can assist. Slippage from failure to warm Always warm up the belt by operating below 30 mph for one mile up belt (5 miles or more when temperature is below freezing).
  • Page 158 Inspect plug and replace if necessary No spark to spark plug Inspect plug and replace if necessary Water or fuel in crankcase Your POLARIS dealer can assist Low battery voltage Recharge the battery to 12.8 VDC Mechanical failure Your POLARIS dealer can assist...
  • Page 159 TROUBLESHOOTING ENGINE PINGS OR KNOCKS POSSIBLE CAUSE SOLUTION Poor quality or low octane fuel Replace with recommended fuel Incorrect spark plug gap or Set gap to specs or replace plug heat range ENGINE RUNS IRREGULARLY, STALLS OR MISFIRES POSSIBLE CAUSE SOLUTION Fouled or defective spark plug Inspect, clean and/or replace spark plug...
  • Page 160 TROUBLESHOOTING ENGINE STOPS OR LOSES POWER POSSIBLE CAUSE SOLUTION Out of fuel Refuel Kinked or plugged fuel vent Inspect and replace line Water is present in fuel Replace with new fuel Fouled or defective spark plug Inspect, clean and/or replace spark plug Worn or defective spark plug Your dealer can assist wires...

  • Page 161: Limited Warranty

    This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.
  • Page 162 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 163 MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
  • Page 164 IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 165 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
  • Page 166 U.S.A. EPA EMISSIONS LIMITED WARRANTY This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S.
  • Page 167 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE...
  • Page 168 WARRANTY Owners are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God.
  • Page 169 MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 171 2X4 Mode ........ 38 2X4 Mode (Utility Edition and Camber and Caster....122 UTE Models)......41 Cargo Box Dumping (X2 and 4X4 (AWD) Warning ....23 UTE) ........76 4X4 Mode ........ 38 Clean the Exterior ....124 4x4 Switch ....... 28 Cleaning and Storage ....
  • Page 172 Engine Runs Irregularly, Stalls Headlight Housing or Misfires ......157 Replacement (570 SP Engine Stop Switch ....28 Models) ........112 Engine Stopping......72 Headlight Housing Engine Stops or Loses Power ..158 Replacement (570/570 EPS/ Engine Turns Over, Fails to 2X4) ........112 Start ........
  • Page 173 Physical Control of the Vehicle ..16 Maintenance Log..... 167 Physical Skills......20 Master Cylinder/Brake Fluid ..32 Polaris Products ...... 153 Mode/Reverse Override Switch ..27 Polishing the Vehicle ....123 Modifications to Vehicle ....20 Poor Visibility......20 Power Steering Unit (Cleaning)...
  • Page 174 Seat Conversion......36 Seat Removal ......105 Unauthorized Use of the Vehicle ... 20 Severe Use Definition ....94 Shock Loading the Winch .... 88 Side Panel Removal....105 Signal Words ......7 Skidding or Sliding ..... 18 Vehicle Break-in Period....59 Spark Arrester ......116 Vehicle Identification Numbers ..
  • Page 176 For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. 2100 Highway 55 Medina, MN 55340 Part No. 9928704 Rev 01 Printed in USA...

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