Summary of Contents for ABB ProcessMaster FEP630 series
Page 1
This document forms an integral part of the ProcessMaster FEP630 HygienicMaster FEH630 following manuals: Additional documentation on ProcessMaster FEP630, • Operating instruction OI/FEP630/FEH630-EN HygienicMaster FEH630 is available for download • Commissioning instruction free of charge at www.abb.com/flow. CI/FEP630/FEH630-EN Alternatively simply scan this code:...
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A Table of contents Change from one to two columns Operation in Div. 2 ........... 27 Safety ................3 Electrical connections ............27 General information and instructions ........3 Electric data for operation in Div. 2 ........29 Warnings ..................
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A 1 Safety Warnings General information and instructions The warnings in these instructions are structured as follows: These instructions are an important part of the product and must be retained for future reference. DANGER Installation, commissioning, and maintenance of the product may only be performed by trained specialist personnel who have...
• Measuring media with unknown properties or abrasive ABB Automation Products GmbH and its affiliates are not liable measuring media may only be used if the operator is able for damages and / or losses related to such security breaches,...
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A 2 Device designs Two device ranges are available in the 630 series. ProcessMaster 630 and HygienicMaster 630. Two designs (integral mount / remote mount) are available within each device range. This results in the following variants: •...
In the dual-compartment housing, the electronics chamber and the connection chamber in the transmitter are separated from each other. Note Further information on the Ex Approval of devices can be found in the type examination certificates or the relevant certificates at www.abb.com/flow. DIV. 1 Sensor ProcessMaster 630...
A maximum signal cable length of 200 m (656 ft) is possible. Note Further information on the Ex Approval of devices can be found in the type examination certificates or the relevant certificates at www.abb.com/flow. DIV. 1 DANGER Explosion hazard caused by incorrect transmitter installation The FET632-Y0 transmitter does not have Ex Approval.
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A Sensor Transmitter FET632-F1 FET632-F2 FET632-Y0 in Ex area, Div. 1 in Ex area, Div. 2 outside the potentially explosive atmosphere USA, FM approval USA, FM approval Certificate: FM17US0062X Certificate: FM17US0062X No Ex Approval! XP-IS: CL I, Div 1, GPS BCD T6 NI: CL I, Div 2, GPS ABCD T6...
Page 10
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A … 2 Device designs … Version with remote mount design The following table presents the combination of the FEP632, FEH632 sensor in explosion-proof design with the FET632 transmitter. Sensor ProcessMaster 630 HygienicMaster 630 FEP632-F2 FEH632-F2...
Supplementary information: EE = IECEx (example) All documentation, declarations of conformity, and certificates grounding electrodes, TFE = partial filling electrode are available in ABB's download area. www.abb.com/flow Figure 1: Name plate (example) Note Devices with 3A approval, EHEDG certificate, SIL are identified...
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A 4 Housing Opening and closing the housing DANGER Dual- compartment housing Danger of explosion if the device is operated with the NOTICE transmitter housing or terminal box open! Potential adverse effect on the IP rating Before opening the transmitter housing or the terminal box, •...
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A Single-compartment housing Rotating the transmitter housing and LCD display Depending on the installation position, the transmitter housing NOTICE or LCD display can be rotated to enable horizontal readings. Potential adverse effect on the IP rating Transmitter housing •...
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A … 4 Housing Cable entry Installation instructions cFMus The installation, commissioning, maintenance and repair of devices in areas with explosion hazard must only be carried out by appropriately trained personnel. The operator must strictly observe the applicable national regulations with regard to installation, function tests, repairs, and maintenance of electrical devices.
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A Electrical connections Process sealing In accordance with the ‘North American Requirements for Temperature resistance for the connecting cable Process Sealing between Electrical Systems and Flammable or The temperature at the cable entries of the device is dependent Combustible Process Fluids’.
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A … 4 Housing … Process sealing High temperature design Max. permissible operating temperature in acc. with ISA12.27.01 The high temperature design allows for complete thermal insulation of the sensor, up to the maximum illustrated device height.
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A 5 Installing the plug-in cards WARNING Loss of Ex Approval! Loss of Ex Approval due to retrofitting of plug-in cards on devices for use in potentially explosive atmospheres. • Devices for use in potentially explosive atmospheres may not be retrofitted with plug-in cards. •...
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A 6 Operation in Div. 1 Electrical connections FEP632 sensor (Div 1) FET632 transmitter (Div 2) FET632 transmitter outside the hazardous area A Transmitter B Sensor Figure 7: Electrical connections Change from one to two columns Note Connections for inputs and outputs For detailed information on grounding the transmitter and the...
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A Connecting the signal cable Only for remote mount design. The sensor housing and transmitter housing must be connected to potential equalization. Terminal Function / comments Sensor power supply Ground Data line Data line Functional earth / Shielding Change from two to one column...
Page 20
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A … 6 Operation in Div. 1 … Electric data for operation in Div. 1 Model: FEP631, FEH631 or FET632 Type of protection Inputs and outputs with optional plug-in ‘e’ / ‘XP’ ‘ia’...
Devices of type of protection ‘d’ are equipped with flameproof • The information in Changing the type of protection on joints in the housing. Contact ABB before commencing repair page 40 must be observed when changing the type of work.
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A … 6 Operation in Div. 1 Temperature data Surface temperature Model name Surface temperature FEP632, FEH632 T 80 °C (176 °F) FEP631 EH631 T 80 °C (176 °F) FET632 T 80 °C (176 °F) The surface temperature depends on the fluid temperature.
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A Measuring medium temperature (Ex Data) for ProcessMaster Model FEP631 Ambient temperature Ambient temperature Ambient temperature ( 40 °C)* 20 °C to +40 °C ( 40 °C)* 20 °C to +50 °C ( 40 °C)* 20 °C to +60 °C thermally uninsulated, thermally insulated thermally uninsulated, thermally insulated...
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A … 6 Operation in Div. 1 … Temperature data Measuring medium temperature (Ex Data) for ProcessMaster Model FEP632 Ambient temperature Ambient temperature Ambient temperature ( 40 °C)* 20 °C to +40 °C ( 40 °C)* 20 °C to +50 °C ( 40 °C)* 20 °C to +60 °C thermally uninsulated, thermally insulated...
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A Measuring medium temperature (Ex Data) for HygienicMaster Model FEH631 HT + NT design NT design only Ambient temperature Ambient temperature Ambient temperature ( 40 °C)* 20 °C to +40 °C ( 40 °C)* 20 °C to +50 °C ( 40 °C)* 20 °C to +60 °C thermally uninsulated, thermally insulated...
Page 26
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A … 6 Operation in Div. 1 … Temperature data Measuring medium temperature (Ex Data) for HygienicMaster Model FEH632 HT + NT design NT design only Ambient temperature Ambient temperature Ambient temperature ( 40 °C)* 20 °C to +40 °C ( 40 °C)* 20 °C to +50 °C ( 40 °C)* 20 °C to +60 °C...
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A 7 Operation in Div. 2 Electrical connections FEP631, FEH631, FEP632, FEH632 sensor and FET632 transmitter (Div. 2) FET632 transmitter outside the hazardous area FEP631 FEH631 FEP632, FEH632 FET632 FET632 A Transmitter B Sensor Figure 8: Electrical connections Change from one to two columns...
Page 28
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A … 7 Operation in Div. 2 … Electrical connections Connections for inputs and outputs Terminal Function / comments Uco / 32 Current output 4 to 20 mA- / HART output, active 31 / 32 Current output 4 to 20 mA- / HART output, passive 41 / 42...
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A Electric data for operation in Div. 2 Devices with HART protocol When operating in potentially explosive areas, observe the following electrical data for the signal inputs and outputs of the transmitter.
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A Change from one to two columns … 7 Operation in Div. 2 … Electric data for operation in Div. 2 Protection against electrostatic discharges Special connection conditions DANGER Note The AS plug-in card (24 V DC loop power supply) may only be Risk of explosion! used to power the internal inputs and outputs on the device.
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A Measuring medium temperature as a function of liner and flange material Model FEP631, FEP632 Measuring medium temperature range (operating data) Lining material Flange material Minimum Maximum Hard rubber Steel 10 °C (14 °F) 85 °C (185 °F) 5 °C (23 °F)* 80 °C (176 °F)*...
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A … 7 Operation in Div. 2 … Temperature data Measuring medium temperature (Ex Data) for ProcessMaster Model FEP631 Single-compartment housing Dual- compartment housing Ambient temperature Ambient temperature Ambient temperature ( 40 °C)* 20 °C to +40 °C ( 40 °C)* 20 °C to +50 °C ( 40 °C)* 20 °C to +60 °C thermally uninsulated, thermally insulated...
Page 33
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A NT standard version, T maximum 130 °C (266 °F) medium HT high-temperature version, T maximum 180 °C (356 °F) medium Thermally uninsulated: the sensor is not enclosed with pipe insulation material. Thermally insulated: the sensor is enclosed with pipe insulation material.
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A … 7 Operation in Div. 2 … Temperature data Measuring medium temperature (Ex Data) for ProcessMaster Model FEP632 Ambient temperature Ambient temperature Ambient temperature ( 40 °C)* 20 °C to +40 °C ( 40 °C)* 20 °C to +50 °C ( 40 °C)* 20 °C to +60 °C thermally uninsulated, thermally insulated...
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A Measuring medium temperature (Ex Data) for HygienicMaster Model FEH631 Dual- compartment housing Single-compartment housing Ambient temperature Ambient temperature Ambient temperature ( 40 °C)* 20 °C to +40 °C ( 40 °C)* 20 °C to +50 °C ( 40 °C)* 20 °C to +60 °C thermally uninsulated, thermally insulated thermally uninsulated, thermally insulated...
Page 36
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A … 7 Operation in Div. 2 … Temperature data NT standard version, T maximum 130 °C (266 °F) medium HT high-temperature version, T maximum 180 °C (356 °F) medium Thermally uninsulated: the sensor is not enclosed with pipe insulation material. Thermally insulated: the sensor is enclosed with pipe insulation material.
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A Measuring medium temperature (Ex Data) for HygienicMaster Model FEH632 Ambient temperature Ambient temperature Ambient temperature ( 40 °C)* 20 °C to +40 °C ( 40 °C)* 20 °C to +50 °C ( 40 °C)* 20 °C to +60 °C thermally uninsulated, thermally insulated thermally uninsulated, thermally insulated...
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A 8 Commissioning Output configuration for NAMUR switching Checks before commissioning amplifier The following items must be checked before commissioning: • The power supply must be switched off. Configuring the current output •...
Page 39
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A Configuration of digital outputs V1 / V2 or V3 / V4 ON OFF G11924-01 1 NAMUR rotary switch Figure 10: Position of rotary switch on the plug-in card The configuration (NAMUR, optoelectronic coupler) for the digital output on the plug-in card is set via a rotary switch on the plug-in card.
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A 9 Changing the type of protection If you are installing in Zone 1 / Div. 1, the current outputs and digital outputs can be operated with different types of protection: •...
Danger of explosion if the device is operated with the • Devices for use in potentially explosive atmospheres may transmitter housing or terminal box open! be serviced and repaired by qualified ABB personnel only. While using the device in potentially explosive atmospheres • For measuring devices for potentially explosive before opening the transmitter housing or the terminal box, atmospheres, observe the relevant operator guidelines.
Follow the instructions in Opening and closing the housing on page 12 to open and close the housing safely. Note Spare parts can be ordered from ABB Service. www.abb.com/contacts G11780-01 1 Fuse holder Figure 11: Fuse holder position There is a fuse in the transmitter housing.
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A Replacing the frontend board Integral mount design 1 LCD indicator cable harness 4 SensorMemory 2 LCD indicator 5 Cable retainer 3 Sensor cable harness 6 Frontend board Figure 12: Replacing LCD indicator and frontend board (example) Change from one to two columns NOTICE If the O-ring gasket is seated incorrectly or damaged, this...
Page 44
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A … 11 Repair … Replacing the frontend board In the event of a fault, the frontend board can be replaced on flowmeters with an integral mount design. Replace the frontend board as follows: 1.
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A Remote mount design G12169 1 Frontend board fixing screw 4 Connections for flowmeter sensor 2 Terminals 5 SensorMemory 3 Frontend board Figure 13: Replacing the frontend board (flowmeter sensor) Change from one to two columns NOTICE The frontend board can be replaced in the event of a malfunction.
If necessary, wear suited personal protective equipment purposes: when working on the device. All devices delivered to ABB must be free from any hazardous • Depressurize and empty the device / piping, allow to cool materials (acids, alkalis, solvents, etc.).
If the device is to be used at another location, the device disposal for a fee. should preferably be packaged in its original packing so that it cannot be damaged. To find your local ABB service contact visit: • Observe the notices in Returning devices on page 46. www.abb.com/contacts...
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A 14 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.
Page 58
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A … 14 Appendix … Installation diagram 3KXF000061G0009 Change from one to two columns...
Page 59
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER | SI/FEP630/FEH630/FM/CSA-EN REV. A Trademarks HART is a registered trademark of FieldComm Group, Austin, Texas, USA...
Page 60
We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.