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4
WIRING
● Power connector Pin arrangement
Terminal
No.
1
2
1
2
3
4
5
3
6
7
8
9
10
4
5
(Front view)
6
Housing: 5569-10A
7
[Manufactured by Molex Inc.]
8
9
10
Note: Wire colors are colors of power supply cable of option.
● When connecting the output to negative common
(Brown)+V
COM(+)
(Violet) COM(OUT)
(Orange) Alarm output
(Black) Error output
(Pink) Discharge control input
(White) COM(IN)
8
8
(Blue)0V
COM(-)
(Green/Yellow)F.G.
● When connecting the output to positive common
(Brown)+V
COM(+)
8
(White) COM(IN)
(Pink) Discharge control input
(Orange) Alarm output
(Black) Error output
(Violet) COM(OUT)
(Blue)0V
COM(-)
(Green/Yellow)F.G.
*1
Non-voltage contact or
PNP transistor/open collector
or
Contact "closed" or transistor ON: Discharge halt
Contact "open" or transistor OFF: Starting discharge
Notes 1) In order to prevent electric shock and perform proper discharge , be sure to ground the F.G. terminal.
In addition, the head of ER-X001 and the F.G. terminal of a controller are common.
2) To stop discharge, turn ON the discharge control input for 20 ms or longer. To start discharge, turn OFF (open)
the discharge control input. Discharge will start in 20 ms.
5
PIPING
● Air supplied to this product will reduce contamination of the discharge needle and
improve the charge removal speed.
● The outer diameter of the air tube to fit to the air inlet portion of this product should
be ø6 mm.
● Make sure that clean air (air containing no water, no oil and no dust) should be
supplied.
● Since the pressure will drop when the air piping from the main pressure supply
is extended or pneumatic components (e.g., needle valve, speed controller, mini
filter) are added, keep an eye on the pressure supply to the ionizer making sure
it is not in short supply. For the pneumatic components, select those that can
accommodate the air supply flow rate.
＜Except ER-X001＞
Piping in the head
ø6 mm tube
＜ER-X001＞
Piping in the High-voltage unit
φ6mm air tube
Note: After inserting the tube into the joint of this product, always make sure that the tube is all the way in and securely
inserted.
Insufficient tube insertion will cause air leakage.
Terminal name
Color code
0V
Blue
COM(-)
－
Discharge control input
Pink
COM(OUT)
Violet
F.G. terminal
Green/Yellow
24V
Brown
COM(+)
－
COM(IN)
White
Alarm output
Orange
Error output
Black
Load
＋
24V DC
±10%
－
Load
※1
(Be sure to ground.)
※2
＋
24V DC
－
Load
±10%
Load
(Be sure to ground.)
*2
Non-voltage contact or
NPN transistor/open collector
or
Contact "closed" or transistor ON: Discharge halt
Contact "open" or transistor OFF: Starting discharge
Head section
Air inlet
(11.4mm)
High-voltage unit
Air inlet
(11.6mm)
SETTING
6
● The amount of ion generation is set to enable appropriate charge removal.
● After mounting the head, follow the procedures below to configure the setting.
● When air is used, configure the setting while supplying air.
● Start the setting after 30 minuets of the discharge starting.
How to set the amount of ion generation
1. Turn the discharge control switch ON and the discharge
control input "open" to start discharge.
Make sure that the discharge indicator (green) lights up.
2. Depending on the installation distance, set the frequency using the discharge
frequency setting switch.
● Guideline when air is not supplied
Discharge frequency
Installation distance
setting switch
For head 1
For head 2
Discharge would be stopped at "Test A"
and "Test E" of Head 2.
500～1,000mm
● When air is supplied,
Set the frequency higher than when air is not supplied. Try 50 Hz (factory default
setting) first to see if it removes static electricity. Since using air, discharge
distance from the object can be longer.
● If the amount of static build up on the charge removing object is large,
Set the frequency lower or make the installation distance shorter.
● In case the voltage resistance of the object is low,
Set the frequency higher or make the installation distance longer.
Note: Depending on the head, different frequencies are accepted. If it is set to a wrong frequency, the discharge stops
and the discharge indicator blinks. For accepted frequencies, refer to
3. After mounting the head, adjust ion balance using the ion balance setting switch.
Ion balance setting switch
For head 1
For head 2
Turn to "-" to shift ion balance to the "-" side.
Turn to "+" to shift ion balance to the "+" side.
Note: Generally, ion reaching the charge removing object is affected by installation environment (nearby metals,
temperature, humidity, etc.). Although this product has been adjusted for ion balance at the factory, the preadjusted
ion balance may differ, depending on the customer's installation environment. For more appropriate static removal,
please adjust ion balance according to your installation environment.
4. Press the SET UP button to lock in the setting. After the
setting is completed, level meter indicators change from
blinking to lighting up.
Notes: 1) Conduct the maintenance before setting.
2) Before the setting up, be sure that the check indicator is turned OFF. In case the check the indicator lights up
or blinks, the set up is not started. For detail , reffere to "
3) This product works at factory setting before finishing setup (level meter indicator blinks.) And ion balance
control function works at OFF in despite of setting of ion balance control switch. After press down the set up
button and finishing he setting (level meter indicator lights up), starts ion balance control and Check detection
（detecting function of ion generation depression ）amount based on your enviroment.
4) It takes 30 seconds to 1 minute to complete a setup procedure. Do not change the ambient environment at the
time. In case ambient environment is changed, the set up is not conducted and level meter indicator may blink.
5) In case the discharge frequency setting switch or the ion balance control switch is changed or installed envi-
ronment is changed, conduct the setup again.
6) The set up is conducted to two heads. Do not wire head that you do not use.
7) Setting the ion balance setting switch shown right, level meter indicators blink. And pushing down the SET
UP button for 3 seconds in this setting, the setting will be the factory setting.
Initializing mode for head 1
Various setting switch
Various setting switch
Name
Switches between ion generation levels to output an alarm.
Check level
ON: Lights up the CHECK indicator and outputs an alarm, when ion
No.1
changeover
switch
OFF: Set this if you wish to be alerted soon after ion generation is
Switches between automatic ion balance control function settings.
ON: Enables automatic ion balance control function.
Ion balance
No.2
control switch
OFF: Disables automatic ion balance control function.
Switches between indications of the level meter indicator (green).
ON: Indicates the static buildup state of immediate
Indicator
No.3
changeover
switch
OFF: Indicates the amount of ion the head generates.
Sets ion generation timing for two heads. If the two heads have
different discharge frequency, this setting will be invalid, and ion will
2 heads
be generated at the frequency timing of each head.
No.4
control
ON: When head 1 is generating plus ion, head 2 also generates plus
switch
OFF: When head 1 is generating plus ion, head 2 generates minus ion.
Switches between Error output function.
Error output
ON: Outputs an ERROR when ER-X has an error. (such as abnormal
No.5
changeover
switch
OFF: Outputs an ERROR at the stop discharging. (in anomalous
No.6
―
Not used.
Notes: 1) All factory default settings are ON.
2) Checking function (detecting function of ion generation depression) is based on amount of ion generation
which was set in the set up.
Discharge control switch
Discharge
frequency setting
Frequency
switch
100
30～50mm
70
50
50～200mm
30
20
200～500mm
10
5
1
"11
SPECIFICATIONS"
SET UP button
9
TROUBLE SHOOTING."
Initializing mode for head 2
Function
generation is reduced to a level that affects static removal.
reduced.
Senses the amount of ion generation and automatically controls
it to match the setting of the ion balance setting switch.
Ion continues to generate at the discharge ratio setting of the
ion balance setting switch.
head. It shifts to the "+" or "-" side depending on
the amount of buildup.
(Example) When the charge removing object is
positively charged.
Plus ion generated is indicated on the "+" side
and minus ion on the "-" side.
(Example) When a sufficient amount of plus and
minus ions are generated.
ion.(synchronous mode)
(inversion mode)
discharging and disconnection of cables )
condition or discharge control input )
100Hz
70Hz
50Hz
30Hz
20Hz
10Hz
5Hz
1Hz
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