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Siemens MOTOX BA 2010 Operating Instructions Manual

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Summary of Contents for Siemens MOTOX BA 2010

  • Page 3 General information and ___________________ safety notes ___________________ Technical description Incoming goods, transport, MOTOX and storage ___________________ Installation Gearbox BA 2010 ___________________ Commissioning ___________________ Operation Operating Instructions ___________________ Faults, causes and remedies Service and maintenance ___________________ Disposal ___________________ Technical data ___________________ Spare parts ___________________ Explanations...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Table of contents General information and safety notes ...................... 7 General information ........................7 Copyright ........................... 9 Intended use ..........................9 Obligations of the user ......................10 The five safety rules ........................ 11 Particular types of hazards ..................... 12 Technical description ..........................13 General description .........................
  • Page 6 Table of contents Gearboxes in foot or flange version ..................31 Gearbox with C-type housing flange ..................31 Mounting an input or output element on the gearbox shaft ........... 34 Removing and installing the protection cover ................ 36 4.10 Removing and installing the shaft-mounted gearbox............. 37 4.10.1 General information on installing the shaft-mounted gearbox ..........
  • Page 7 Table of contents Cleaning the vent filter ......................75 Replacing the vent valve ......................75 Checking the oil level sensor (optional) .................. 75 Cleaning the gearbox ......................76 Checking tightness of fastening bolts ..................76 8.10 Inspecting the gearbox......................77 8.11 Maintenance of the friction clutch ...................
  • Page 8 Table of contents BA 2010 Operating Instructions, 02/2018, A5E38093846A/RS-AC...

  • Page 9: General Information And Safety Notes

    Instructions and measures that apply in particular to ATEX version gearboxes. Note Siemens AG does not accept any liability for damage and failures that result from the non- observance of these operating instructions. These operating instructions are part of the gearbox delivery. Store the operating instructions near the gearbox.
  • Page 10 The described gearboxes correspond to the state-of-the-art at the time these operating instructions were printed. Siemens AG reserves the right to change individual components and accessory parts in the interest of further development. The changes serve to improve the performance and safety.

  • Page 11: Copyright

    ● BA 2515 - operating instructions for MOTOX gearboxes for overhead conveyors Copyright The copyright to these operating instructions is held by Siemens AG. These operating instructions must not be wholly or partly reproduced for competitive purposes, used in any unauthorized way or made available to third parties without agreement of Siemens AG.

  • Page 12: Obligations Of The User

    General information and safety notes 1.4 Obligations of the user Note The performance data assumes an ambient temperature of -20° C to +40° C and an installation altitude of up to 2000 m above sea level. In the case of other ambient temperatures and installation altitudes, please contact Technical Support.

  • Page 13: The Five Safety Rules

    Observe the permissible tightening torque of the fastening bolts. Replace damaged bolts with new bolts of the same type and strength class. Siemens AG accepts the warranty only for original spare parts. The manufacturer who installs the geared motors in a plant must include the regulations contained in the operating instructions in its own operating instructions.

  • Page 14: Particular Types Of Hazards

    General information and safety notes 1.6 Particular types of hazards Particular types of hazards WARNING Extreme surface temperatures Hot surfaces over +55 °C pose a burn risk. Cold surfaces below 0 °C pose a risk of damage due to freezing. Do not touch the gearbox without protection.

  • Page 15: Technical Description

    Technical description General description The gearbox is supplied with one, two or three transmission stages. The gearbox is suitable for various mounting positions. Observe the correct oil level. Housing The housings for sizes 18 and 28 are made of die-cast aluminum. The housings for sizes 38 to 208 are made of cast iron.

  • Page 16: Cooling

    Technical description 2.3 Cooling Combination shaft sealing ring (optional) The combination shaft sealing ring offers an improved oil seal, for example, additional sealing lips prevent the ingress of dirt. The separate sealing system prevents shaft shrinkage due to corrosion or dirt. The grease packing prevents the sealing lips from running dry. When carrying out repairs, e.g.
  • Page 17 Technical description 2.4 Backstop NOTICE Damaged or destroyed backstop Do not run the motor against the backstop. Note the directional arrow on the gearbox. The gearbox can be fitted with a mechanical backstop. The backstop can be fitted either in the coupling lantern or in the 2nd stage of the bevel helical gearbox.

  • Page 18: Rating Plate

    Technical description 2.5 Rating plate Rating plate The rating plate on the gearbox or geared motor is of coated aluminum foil. It is covered with a special masking film which ensures permanent resistance to UV radiation and media of all kinds, such as oils, greases, salt water and cleaning agents.

  • Page 19: Painted Version

    Technical description 2.6 Surface treatment WARNING Danger due to electrostatic discharge For paint finishes in explosion group III, the paint can be electrostatically charged as a result of intensive dust turbulence or processes with high levels of electrostatic charging. Risk of explosion as a result of processes with high levels of electrostatic charging Minimize the risk of electrostatic charging by applying effective measures according to IEC 60079-32-1.
  • Page 20 Technical description 2.6 Surface treatment Paint system Description Corrosiveness category C1 for normal environmental stress 1-component hydro paint, top coat Indoor installation • Heated buildings with neutral atmospheres • Resistance to greases and some resistance to • mineral oils, aliphatic solvents Standard paint for gearbox housings made of cast •...
  • Page 21 Technical description 2.6 Surface treatment Paint system Description Corrosiveness category C4 for high environmental stress 2-component epoxy zinc phosphate base Indoor and outdoor installation • coat, Chemical plants, swimming pools, wastewater • 2-component polyurethane top coat treatment plants, electroplating shops, and boathouses above seawater Industrial areas and coastal areas with moderate salt •...

  • Page 22: Primed Version

    Technical description 2.6 Surface treatment 2.6.3 Primed version Table 2- 3 Primer according to corrosiveness category Paint system Can be overpainted with Unpainted corrosiveness category C1 Cast iron parts immersion primed, Synthetic paint, synthetic resin paint, oil paint • steel parts primed or zinc-plated, 2-component polyurethane paint •...

  • Page 23: Incoming Goods, Transport, And Storage

    Notify the freight company of any damage caused during transport immediately (this is the only way to have damage rectified free of charge). Siemens AG will not accept any claims relating to items missing from the delivery and which are submitted at a later date.

  • Page 24: Transport

    Incoming goods, transport, and storage 3.2 Transport Transport 3.2.1 General information on transport NOTICE The use of force will damage the gearbox or geared motor Transport the gearbox or geared motor carefully. Avoid knocks. Before putting the drive into operation, remove any transport fixtures and keep them safe or render them ineffective.

  • Page 25: Fastening For Suspended Transport

    Incoming goods, transport, and storage 3.2 Transport 3.2.2 Fastening for suspended transport WARNING Inadequately secured gearbox or geared motors ③ Observe the maximum load for the transport eye of the bevel helical gearbox or the ④ eyebolt axis ③ ④ Use only the transport eye or eyebolt of the gearbox to transport the gearbox or...
  • Page 26 Incoming goods, transport, and storage 3.2 Transport The maximum load m in kg generated by the geared motor to be attached, with pull ↑ in direction F is listed in the following tables: Table 3- 1 Maximum load of the transport eye on the bevel helical gearbox Size Size [kg]...

  • Page 27: Storage

    Incoming goods, transport, and storage 3.3 Storage Storage 3.3.1 General information for storage WARNING Danger of serious injuries caused by falling objects Danger of damage to the gearbox when stacked Do not stack gearboxes or geared motors on each other. NOTICE Failure of the external protection Mechanical damage, chemical damage and thermal damage, such as scratches, acids,...

  • Page 28: Gearbox Filled With Operating Oil And Anti-Corrosive Agent

    Incoming goods, transport, and storage 3.3 Storage 3.3.2.2 Gearbox filled with operating oil and anti-corrosive agent NOTICE Damage to the gearbox caused by incorrect oil quantities Check the oil level before commissioning. Observe the information and procedures for Checking the oil level (Page 59). The gearbox is filled with oil corresponding to the mounting position so that it is ready for operation, and is sealed airtight using a screw plug or with a pressure breather valve with transport fixture.

  • Page 29: Installation

    Installation Unpacking NOTICE Transport damage impairs the correct function of the geared motor Never commission faulty or defective motors. Check the motor for completeness and damage. Report any missing parts or damage immediately. Remove and dispose of the packaging material and transport equipment in compliance with regulations.
  • Page 30 Installation 4.2 General information on installation NOTICE Overheating caused by solar radiation Overheating of the gearbox due to exposure to direct sunlight. Provide suitable protective equipment such as covers or roofs. Prevent heat accumulation. NOTICE Malfunction resulting from foreign objects The operator must ensure that no foreign objects impair the function of the gearbox.

  • Page 31: Thread Sizes And Tightening Torques For Fastening Bolts

    Installation 4.3 Thread sizes and tightening torques for fastening bolts Thread sizes and tightening torques for fastening bolts The general tolerance for the tightening torque is 10 %. The tightening torque is based on a friction coefficient of μ = 0.14. Table 4- 1 Tightening torques for fastening bolts Thread size...

  • Page 32: Fastening In The Case Of High Shock Loads

    Installation 4.4 Fastening in the case of high shock loads Fastening in the case of high shock loads In the case of high shock loads provide additional suitable positive fastenings such as cylindrical taper pins or spring pins. NOTICE Do not use spring washers, serrated lock washers, spring or toothed lock washers, cup washers or conical spring washers as a substitute for the above positive connections Do not subject the housing to excessive stress when tightening the fastening bolts.

  • Page 33: Gearboxes In Foot Or Flange Version

    Installation 4.6 Gearboxes in foot or flange version Gearboxes in foot or flange version NOTICE Impermissible housing loadings caused by incorrectly installed add-on elements Do not subject the gearbox housing to excessive stress by adding add-on elements to the foot or flange. Add-on elements must not transmit forces, torques, and vibrations to the gearbox.
  • Page 34 Installation 4.7 Gearbox with C-type housing flange NOTICE Observe the maximum drilling depth (A-A) Spring pin, heavy-duty design, to DIN 1481: Use pin holes provided in the housing flange. Cylindrical grooved pin with chamfer to DIN EN 28740 / ISO 8740: Drill connecting component together with housing.
  • Page 35 Installation 4.7 Gearbox with C-type housing flange NOTICE Observe the maximum drilling depth (A-A) Spring pin, heavy-duty design, to DIN 1481: Use pin holes provided in the housing flange. Cylindrical grooved pin with chamfer to DIN EN 28740 / ISO 8740: Drill connecting component together with housing.

  • Page 36: Mounting An Input Or Output Element On The Gearbox Shaft

    Installation 4.8 Mounting an input or output element on the gearbox shaft Mounting an input or output element on the gearbox shaft WARNING Risk of burns caused by hot parts Do not touch the gearbox without protection. NOTICE Damage to shaft sealing rings caused by solvent Avoid any contact of solvent or benzine with the shaft sealing rings.
  • Page 37 Installation 4.8 Mounting an input or output element on the gearbox shaft Use a fitting device to fit the input or output elements. Figure 4-3 Example of a fitting device Observe the correct mounting arrangement to minimize stress on shafts and bearings due to lateral forces.

  • Page 38: Removing And Installing The Protection Cover

    Installation 4.9 Removing and installing the protection cover Removing and installing the protection cover ATEX version gearbox with shrink disk Sparks may be caused by a damaged protection cover. Replace damaged protection covers immediately. The protection cover is delivered ready-fitted to the gearbox flange. The protection cover must be removed in order to fit the output shaft.

  • Page 39: Removing And Installing The Shaft-Mounted Gearbox

    Installation 4.10 Removing and installing the shaft-mounted gearbox Procedure ① ② 1. Undo the screws and remove the protection cover 2. Fit the output shaft. ② 3. Using a suitable cleaning agent, clean the contact surface of the protection cover the gearbox.

  • Page 40: Removing And Installing The Hollow Shaft

    Installation 4.10 Removing and installing the shaft-mounted gearbox Note Coat the contact surfaces with the mounting paste supplied with the product or any suitable lubricant to prevent frictional corrosion. Note Observe the permissible concentricity tolerance of the cylindrical shaft extension of the machine shaft to the housing axle according to DIN 42955.
  • Page 41 Installation 4.10 Removing and installing the shaft-mounted gearbox Greased Absolutely grease-free Figure 4-8 Installing the hollow shaft with shrink disk Not included in scope of supply ① Machine shaft ② Hollow shaft ③ Hexagon nut ④ Threaded spindle ⑤ Disk ⑥...

  • Page 42: Removing The Hollow Shaft With Parallel Key

    Installation 4.10 Removing and installing the shaft-mounted gearbox 4.10.2.2 Removing the hollow shaft with parallel key WARNING Inadequately secured gearboxes or geared motors can break loose Before driving out the machine shaft, fasten a suitably dimensioned means of absorbing load to the gearbox. Slightly pretension the drive element so that the gearbox does not drop into the drive element when the insert shaft is released.
  • Page 43 Installation 4.10 Removing and installing the shaft-mounted gearbox Procedure 1. Remove the axial fastening from the hollow shaft. ① ② ③ 2. Drive out the machine shaft using the disk , threaded block , parallel key ⑤ ④ threaded spindle and hexagon nuts You have now removed the hollow shaft with parallel key.

  • Page 44: Shrink Disk

    Installation 4.10 Removing and installing the shaft-mounted gearbox 4.10.3 Shrink disk 4.10.3.1 Mounting the shrink disk WARNING Risk of injury due to freely rotating parts Fit a cover cap or protection cover. NOTICE Lubricants in the shrink disk seat impair torque transmission Keep the bore in the hollow shaft and the machine shaft completely grease-free.
  • Page 45 Installation 4.10 Removing and installing the shaft-mounted gearbox Note The machine shaft material must comply with the following criteria in order to safely and reliably transfer the forces and torques. • Yield point Re ≥ 360 N/mm • Modulus of elasticity: approx. 206 kN/mm •...
  • Page 46 Installation 4.10 Removing and installing the shaft-mounted gearbox Procedure ③ 1. Tighten the tightening bolts handtight initially. ③ 2. Working round several times, evenly tighten the tightening bolts by a ¼ turn each time (not crosswise). 3. Attach the rubber cover or protection cover included in the scope of delivery, see Removing and installing the protection cover (Page 36).

  • Page 47: Pulling Off The Shrink Disk

    Installation 4.10 Removing and installing the shaft-mounted gearbox 4.10.3.2 Pulling off the shrink disk Procedure ③ 1. Release the tightening bolts one after the other by a ¼ turn each time using a wrench. Do not completely remove the bolts. 2.

  • Page 48: Torque Arms With Shaft-Mounted Gearboxes

    Installation 4.10 Removing and installing the shaft-mounted gearbox 4.10.4 Torque arms with shaft-mounted gearboxes 4.10.4.1 General information regarding torque arms Torque arms can absorb the reaction torque and the weight force of the gearbox. ATEX version gearboxes Worn or irreparably damaged rubber elements will not function properly. Impacts can cause sparks.

  • Page 49: Mounting Torque Arms On Parallel Shaft Gearboxes

    Installation 4.10 Removing and installing the shaft-mounted gearbox 4.10.4.2 Mounting torque arms on parallel shaft gearboxes We recommend using pretensioned, damping rubber elements. Fixing accessories such as angles, bolts, nuts, etc., are not included in the scope of delivery. Figure 4-11 Mounting suggestion for torque arm on F.28, 38B - 188B Size 108B...

  • Page 50: Mounting Torque Arms On Bevel Helical Gearboxes And Helical Worm Gearboxes

    Installation 4.10 Removing and installing the shaft-mounted gearbox 4.10.4.3 Mounting torque arms on bevel helical gearboxes and helical worm gearboxes Note The torque arm bush must be supported by bearings on both sides. Figure 4-13 Mounting suggestion for torque arm on foot Figure 4-14 Mounting suggestion for torque arm on flange The torque arm can be mounted in various positions, depending on the hole circle pitch.

  • Page 51: Commissioning

    Check the oil level before commissioning. Correct the oil quantity when required. Note Checking and changing lubricants (Page 59). Siemens AG recommends a complete oil change after a storage time longer than 24 months: ● For gearboxes with long-term preservation.

  • Page 52: Vent Filter

    Commissioning 5.3 Vent filter Vent filter Vent filter without securing clip In the case of gearboxes with housing ventilation, the necessary vent filter or pressure breather valve without a securing clip is delivered separately. They must be replaced with the appropriate vent plug before starting up the gearbox. Observe the symbol in the type of construction diagrams, see Mounting positions (Page 87): Ventilation Procedure...

  • Page 53: Operation

    Operation ATEX version gearboxes The difference between the temperature of the housing and the ambient temperature of max. +40° C must not exceed 70 K. Using a suitable temperature sensor, measure the temperature at the lowest point of the housing (oil sump) or at the mounting surface in the case of output units. Changes are an indication of possible incipient damage.
  • Page 54 Operation BA 2010 Operating Instructions, 02/2018, A5E38093846A/RS-AC...

  • Page 55: Faults, Causes And Remedies

    Faults and malfunctions that occur during the warranty period and requiring repair work on the gearbox must be remedied only by Technical Support. If faults occur without a clearly identifiable cause, Siemens AG recommends the services of the Technical Support even after the warranty period has elapsed.
  • Page 56 Faults, causes and remedies Faults Causes Remedy Unusual noise Drive unit bearing not lubricated (motor Regrease bearing (Page 69). from the drive unit. size 160 and higher). Excessive bearing play and / or Check the bearing and replace if bearing defective. necessary.
  • Page 57 Faults, causes and remedies Faults Causes Remedy Oil leak at the Incorrect oil level for the mounting Check the venting position, the gearbox vent. position used and / or incorrect venting mounting position (Page 87) and the oil position. level (Page 59). Frequent cold starts during which the Call Technical Support.
  • Page 58 Faults, causes and remedies Faults Causes Remedy Geared motor only Incorrect oil level for the mounting Check the mounting position (Page 87) starts with difficulty position being used. and the oil level (Page 59). or not at all. Incorrect oil being used (e.g. incorrect Checking the oil quality (Page 64).

  • Page 59: Service And Maintenance

    Improper maintenance Only authorized qualified personnel may perform the maintenance and servicing. Only original parts supplied by Siemens AG may be installed. Only qualified personnel may perform the inspection, maintenance and servicing work. Note the General information and safety instructions (Page 7).
  • Page 60 Service and maintenance 8.1 General notes about maintenance work Measure Interval Description of work Check the oil level sensor. Regularly and after oil changes. Checking the oil level sensor (optional) (Page 75) Check the oil quality. Every 6 months. Checking the oil quality (Page 64) First oil change after After approximately...

  • Page 61: Checking And Changing Lubricants

    Service and maintenance 8.2 Checking and changing lubricants Checking and changing lubricants 8.2.1 General safety instructions WARNING Danger of scalding from escaping hot oil Before starting any work wait until the oil has cooled down to below +30° C. WARNING Risk of slipping on oil Remove any oil spillage immediately with an oil-binding agent in compliance with environmental requirements.

  • Page 62: Checking The Oil Level

    Service and maintenance 8.2 Checking and changing lubricants Note Where tandem gearboxes are concerned, each individual gearbox is to be considered separately. Gearbox sizes 28 and 38 on the 2nd gearbox are lubricated for life. An oil change is not required.
  • Page 63 Service and maintenance 8.2 Checking and changing lubricants Procedure 1. Switch off the power supply to the drive unit. 2. Unscrew the oil level screw, see Mounting positions (Page 87). Oil escapes if the maximum fill level is above the plug hole. 3.
  • Page 64 Service and maintenance 8.2 Checking and changing lubricants Procedure 1. Switch off the power supply to the drive unit. ③ 2. Remove the geared motor and set it down as illustrated in the figure. The screw plug must be on the top. ③...

  • Page 65: Checking The Oil Level Using The Oil Sight Glass (Optional)

    Service and maintenance 8.2 Checking and changing lubricants Gearbox type Distance "x" [mm] B3-00 B8-00 B7-00 B6-00 V5-00 V6-00 H-01 H-02 H-03 H-04 H-05 B, BA, BAS, BAT38 K, KA, KAS, KAT38 B5-01 B5-03 B5-02 B5-00 V1-00 V3-00 H-01 H-02 H-03 H-04 H-05...

  • Page 66: Checking The Oil Quality

    Service and maintenance 8.2 Checking and changing lubricants 8.2.5 Checking the oil quality Signs of changes in the oil can be seen with the naked eye. Fresh oil is clear to the eye and has a typical smell and a specific product color. Clouding or a flocculent appearance indicates water and / or contamination.

  • Page 67: Changing The Oil

    Service and maintenance 8.2 Checking and changing lubricants 8.2.6 Changing the oil 8.2.6.1 General safety notes for changing the oil NOTICE Impermissible mixing of oils leads to damage Impermissible mixing of oils leads to: • Darkening • Sediment • Foam formation •...

  • Page 68: Draining The Oil

    Service and maintenance 8.2 Checking and changing lubricants 8.2.6.2 Draining the oil Observe the symbols in the type of construction diagrams, see Mounting positions (Page 87): Ventilation Oil filling Oil level Oil drain Procedure 1. Switch off the power supply to the drive unit. 2.

  • Page 69: Flushing The Gearbox When Changing Between Incompatible Oils

    Service and maintenance 8.2 Checking and changing lubricants 8.2.6.3 Flushing the gearbox when changing between incompatible oils WARNING Impermissible mixing of oils results in damage Residual quantities of original oil can impair the specific properties of the new oil. A flushing process is required with biodegradable and physiologically safe oils. The residual corrosion protection oil must amount to no more than 1% of the operating oil volume.

  • Page 70: Filling In Oil

    Service and maintenance 8.2 Checking and changing lubricants 7. After flushing, immediately seal the gearbox using the sealing elements. 8. Repeat this step for the second rinse. You have now flushed the gearbox twice and can pour in the new oil. 8.2.6.4 Filling in oil NOTICE...

  • Page 71: Topping Up With Oil

    Service and maintenance 8.2 Checking and changing lubricants 8.2.7 Topping up with oil If the mounting position of the gearbox is changed or oil lost because of leakage, check the oil level. If you notice oil escaping, locate the leak and seal the affected area. Check and correct the oil level.

  • Page 72: Changing The Oil When Using Backstops In Bevel Helical Gearboxes

    Service and maintenance 8.2 Checking and changing lubricants 8.2.9 Changing the oil when using backstops in bevel helical gearboxes The oil must be changed at the same intervals as the gearbox. Table 8- 5 Oil quantity for backstop Size K.88 K.108 K.128 K.148...
  • Page 73 Service and maintenance 8.2 Checking and changing lubricants For a +80 °C oil sump temperature, the following service life can be expected when observing the properties specified by Siemens AG: Table 8- 6 Service life of the oils Type of oil...

  • Page 74: Recommended Lubricants

    8.2 Checking and changing lubricants 8.2.11 Recommended lubricants The released and recommended lubricants are listed in the table NT 7300 (https://support.industry.siemens.com/cs/ww/en/view/109753864). DANGER Used lubricants only have conditional approval The used lubricants are not or only conditionally approved for use in the foodstuff or pharmaceutical industry.

  • Page 75: Replace Bearings

    The oil quality must meet the gearbox lubricant requirements specified in the NT 7300 table. The Siemens warranty is otherwise null and void. We recommend the use of one of these gearbox lubricants These gearbox oils are subject to constant testing and meet the specified requirements.

  • Page 76: Checking The Gearbox For Leaks

    Service and maintenance 8.4 Checking the gearbox for leaks Checking the gearbox for leaks ATEX version gearboxes Shaft sealing rings are subject to natural wear. The service life depends on the operating conditions. Include the shaft sealing rings in periodic maintenance and servicing work on the system.

  • Page 77: Cleaning The Vent Filter

    Service and maintenance 8.5 Cleaning the vent filter Cleaning the vent filter Clean the vent filter at least every 6 months, or more regularly depending on the degree of soiling. Procedure 1. Unscrew the vent filter. 2. Flush out the vent filter with benzine or a similar cleaning agent. 3.

  • Page 78: Cleaning The Gearbox

    Service and maintenance 8.8 Cleaning the gearbox Cleaning the gearbox NOTICE Dust deposits cause higher housing temperatures Dust deposits prevent heat radiation. Keep the geared motor free from dirt and dust. NOTICE Cleaning with a high-pressure cleaning appliance Water can penetrate into the geared motor. Seals can become damaged. Do not use a high-pressure cleaning appliance to clean the geared motor.

  • Page 79: Inspecting The Gearbox

    Service and maintenance 8.10 Inspecting the gearbox The general tolerance for the tightening torque is 10 %. The tightening torque is based on a friction coefficient of μ = 0.14. Table 8- 8 Tightening torques for fastening bolts Thread size Tightening torque for strength class 10.9 12.9...
  • Page 80 Service and maintenance 8.11 Maintenance of the friction clutch BA 2010 Operating Instructions, 02/2018, A5E38093846A/RS-AC...

  • Page 81: Disposal

    Disposal WARNING Incorrect used oil disposal Incorrect disposal of used oil is a threat to the environment and health. After use, oil must be taken to a used oil collection point. The addition of foreign material such as solvents, and brake and cooling fluid is prohibited. Avoid prolonged contact with the skin.
  • Page 82 Disposal BA 2010 Operating Instructions, 02/2018, A5E38093846A/RS-AC...

  • Page 83: Technical Data

    Technical data 10.1 Type designation Table 10- 1 Example of the type designation structure Main gearbox Intermediate helical Input unit gearbox 38 - (100) Example: Gearbox type Transmission stage Type Size Revision marks Transmission stage Size Input unit (for motor size) (100) Table 10- 2 Type designation code...
  • Page 84 Technical data 10.1 Type designation Type Shaft Solid shaft Hollow shaft Mounting Foot-mounted version Flange version (A type) Housing flange (C type) Torque arm Flange (A type) opposite output shaft Agitator flange Cooling tower version Mixer flange Extruder flange Underwater version (slide ring seal) Connection Parallel key Shrink disk...

  • Page 85: General Technical Data

    Figure 10-1 Rating plate example Data matrix code Applicable standard Factory serial number FDU = Siemens AG, Bahnhofstr. 40, 72072 Tübingen, Germany CE marking or other marking, if required Article number Type designation Mounting position Degree of protection acc. to IEC 60034-5...
  • Page 86 Technical data 10.2 General technical data Frequency 1 Rated frequency f [Hz] Gearbox output speed n [rpm] Geared motor output torque T [Nm] Service factor f Frequency 2 Rated frequency f [Hz] Gearbox output speed n [rpm] Geared motor output torque T [Nm] Service factor f Motor and brake data...
  • Page 87 Rating plate for ATEX version gearboxes Data matrix code marking Applied standard Factory serial number FDU = Siemens AG, Bahnhofstr. 40, 72072 Tübingen, Germany CE marking or other marking, if required Article number Type designation Mounting position Weight m [kg] Ambient temperature 11.1...

  • Page 88: Weight

    If repeat measurements on site do not produce conclusive results, which can be verified by measuring technology, the measurement obtained on Siemens AG test benches will apply. External noises Noises not generated by the gearbox but emitted from it are not taken into consideration here.

  • Page 89: Mounting Positions

    Technical data 10.5 Mounting positions 10.5 Mounting positions The type of construction designations are compliant with IEC 60034-7 (Code I). The gearbox must be operated only in the type of construction specified on the rating plate. This ensures that the correct quantity of lubricant is provided. Note Gearbox sizes 18 and 28 are lubricated for life.

  • Page 90: Single-Stage Helical Gearboxes

    Technical data 10.5 Mounting positions 10.5.1 Single-stage helical gearboxes Figure 10-4 Type of construction options for E sizes 38 - 148 Figure 10-5 Type of construction options for E. sizes 38 - 148 BA 2010 Operating Instructions, 02/2018, A5E38093846A/RS-AC...

  • Page 91: Two- And Three-Stage Helical Gearboxes

    Technical data 10.5 Mounting positions 10.5.2 Two- and three-stage helical gearboxes Figure 10-6 Type of construction options for D/Z sizes 18 - 88 Figure 10-7 Type of construction options for D/Z sizes 108 - 168 BA 2010 Operating Instructions, 02/2018, A5E38093846A/RS-AC...
  • Page 92 Technical data 10.5 Mounting positions Figure 10-8 Type of construction options for D/Z188 Figure 10-9 Type of construction options for DF/ZF, DZ/ZZ sizes 18 - 88, DR/ZR sizes 68 - 88 BA 2010 Operating Instructions, 02/2018, A5E38093846A/RS-AC...
  • Page 93 Technical data 10.5 Mounting positions Figure 10-10 Type of construction options for D./Z. sizes 108 - 168 Figure 10-11 Type of construction options for D./Z.188 BA 2010 Operating Instructions, 02/2018, A5E38093846A/RS-AC...

  • Page 94: Parallel Shaft Gearboxes

    Technical data 10.5 Mounting positions 10.5.3 Parallel shaft gearboxes Note On types of construction V3-00/H-06, use the opening marked "F" to check the oil level. Figure 10-12 Type of construction options for F.28, F. sizes 38B - 188B Figure 10-13 Type of construction options for F.208 BA 2010 Operating Instructions, 02/2018, A5E38093846A/RS-AC...

  • Page 95: Bevel Helical Gearboxes

    Technical data 10.5 Mounting positions 10.5.4 Bevel helical gearboxes Figure 10-14 Type of construction options for B. sizes 28 - 38 without additional screw plug Figure 10-15 Type of construction options for B.38 with additional screw plug BA 2010 Operating Instructions, 02/2018, A5E38093846A/RS-AC...
  • Page 96 Technical data 10.5 Mounting positions The types of construction shown apply also to the foot- / flange-mounted housing in size 188. Figure 10-16 Image of foot- / flange-mounted housing K.188 Note On types of construction B3-00/H-01, use the opening marked "K" to check the oil level. Figure 10-17 Type of construction options for K, KA, KAS, KAT sizes 38 - 188 Figure 10-18 Type of construction options for KZ, KF, KM, KAD, KAZ, KAF, KAM, KADS, KAZS, KAFS, KADT, KAZT, KAFT sizes 38 - 188...

  • Page 97: Helical Worm Gearboxes

    Technical data 10.5 Mounting positions 10.5.5 Helical worm gearboxes Figure 10-19 Type of construction options for C, CA, CAS, CAT sizes 28 - 88 Figure 10-20 Type of construction options for CZ, CF, CAD, CAF, CAZ, CADS, CAFS, CAZS, CADT, CAFT, CAZT sizes 28 - 88 BA 2010 Operating Instructions, 02/2018, A5E38093846A/RS-AC...

  • Page 98: Tandem Gearboxes - Intermediate Helical Gearboxes

    Technical data 10.6 Oil quantities 10.5.6 Tandem gearboxes - Intermediate helical gearboxes Note In a horizontal operating position the bulging part of the housing of the 2nd gearbox generally faces vertically downwards. Note Where tandem gearboxes are concerned, each individual gearbox is to be considered separately.

  • Page 99: Helical Gearboxes

    Technical data 10.6 Oil quantities 10.6.1 Helical gearboxes Table 10- 3 Oil quantities [l] for E. sizes 38 - 148 Type Type of construction B5-00 B5-02 B5-03 B14-00 B14-02 B14-03 E.38 0.23 0.23 E.48 E.68 E.88 E.108 E.128 10.9 10.9 E.148 10.3 10.3...

  • Page 100: Parallel Shaft Gearboxes

    Technical data 10.6 Oil quantities 10.6.2 Parallel shaft gearboxes Table 10- 5 Oil quantities [l] for F. sizes 28, 38B - 188B, 208 Type Type of construction B5-01 B5-03 B5-02 B5-00 V1-00 V3-00 H-01 H-02 H-03 H-04 H-05 H-06 FZ.28 0.45 0.65 0.85...

  • Page 101: Bevel Helical Gearboxes

    Technical data 10.6 Oil quantities 10.6.3 Bevel helical gearboxes Table 10- 6 Oil quantities [l] for B, BA, BAS, BAT sizes 28 - 38; K, KA, KAS, KAT sizes 38 - 188 Type Type of construction B3-00 B8-00 B7-00 B6-00 V5-00 V6-00 H-01...

  • Page 102: Helical Worm Gearboxes

    Technical data 10.6 Oil quantities 10.6.4 Helical worm gearboxes Table 10- 8 Oil quantities [l] for C, CA, CAS, CAT sizes 28 - 88 Type Type of construction B3-00 B8-00 B7-00 B6-00 V5-00 V6-00 H-01 H-02 H-03 H-04 H-05 H-06 C.28 0.35 C.38...

  • Page 103: Tandem Gearboxes - Intermediate Helical Gearboxes

    Technical data 10.6 Oil quantities 10.6.5 Tandem gearboxes - Intermediate helical gearboxes 10.6.5.1 Two- and three-stage helical gearboxes Table 10- 10 Oil quantities [l] for Z.38, D. sizes 48 - 188 Type Type of construction B5-00 B5-02 B5-03 B14-00 B14-02 B14-03 Z.38-D/Z28 0.5+0.25...
  • Page 104 Technical data 10.6 Oil quantities Table 10- 11 Oil quantities [l] for Z.38, D. sizes 48 - 188 Type Type of construction Z.38-D/Z28 0.8+0.6 1.2+0.7 0.7+0.6 1.1+0.7 D.48-D/Z28 2.3+0.6 2.4+0.7 2.4+0.6 2.4+0.7 D.68-D/Z28 3.9+0.6 4.0+0.7 4.0+0.6 4.0+0.7 D.88-D/Z28 8.7+0.6 8.9+0.7 9.3+0.6 8.9+0.7 D.108-Z38...

  • Page 105: Parallel Shaft Gearboxes

    Technical data 10.6 Oil quantities 10.6.5.2 Parallel shaft gearboxes Table 10- 12 Oil quantities [l] for FD. Sizes 38B - 188B, 208 Type Type of construction B5-01 B5-03 B5-02 B5-00 V1-00 V3-00 H-01 H-02 H-03 H-04 H-05 H-06 FD.38B-D/Z28 0.9+0.25 0.6+0.25 0.7+0.25 0.7+0.25...

  • Page 106: Bevel Helical Gearboxes

    Technical data 10.6 Oil quantities 10.6.5.3 Bevel helical gearboxes Table 10- 13 Oil quantities [l] for K, KA, KAS, KAT sizes 38 - 188 Type Type of construction B3-00 B8-00 B7-00 B6-00 V5-00 V6-00 H-01 H-02 H-03 H-04 H-05 H-06 K.38-D/Z28 0.5+0.25 1.1+0.25...
  • Page 107 Technical data 10.6 Oil quantities Table 10- 14 Oil quantities [l] for KZ, KF, KAD, KAZ, KAF, KADS, KAZS, KAFS, KADT, KAZT, KAFT sizes 38 - 188 Type Type of construction B5-01 B5-03 B5-02 B5-00 V1-00 V3-00 H-01 H-02 H-03 H-04 H-05 H-06...

  • Page 108: Helical Worm Gearboxes

    Technical data 10.6 Oil quantities 10.6.5.4 Helical worm gearboxes Table 10- 15 Oil quantities [l] for C, CA, CAS, CAT sizes 38 - 88 Type Type of construction B3-00 B8-00 B7-00 B6-00 V5-00 V6-00 H-01 H-02 H-03 H-04 H-05 H-06 C.38-D/Z28 0.5+0.25 1.2+0.25...

  • Page 109: Spare Parts

    Siemens AG states explicitly that only spare parts and accessories supplied by Siemens have been tested and approved by Siemens AG. If you do not use original spare parts and original accessories, Siemens AG excludes every liability and warranty. Siemens AG accepts the warranty only for original spare parts.

  • Page 110: Spare Parts Lists

    Spare parts 11.2 Spare parts lists 11.2 Spare parts lists 11.2.1 Single-stage helical gearbox sizes 38 - 148 Gearbox housing Seal Output shaft Plug-in pinion Spacer / bush Helical gear wheel Parallel key Parallel key Bearing Screw plug Locking ring Vent filter Locking ring Eyebolt...

  • Page 111: Two- And Three-Stage Helical Gearbox Sizes 38 - 188

    Spare parts 11.2 Spare parts lists 11.2.2 Two- and three-stage helical gearbox sizes 38 - 188 2-stage Screw Gearbox housing Screw lock Bearing Cylindrical pin Locking ring Seal Bearing Seal Housing cover Plug-in pinion Screw Helical gear wheel Seal Parallel key Output shaft Bearing Spacer / bush...

  • Page 112: Parallel Shaft Gearbox Sizes 38B - 188B, 208

    Spare parts 11.2 Spare parts lists Shaft sealing ring Screw plug Adapter plate Vent filter Screw Eyebolt Figure 11-3 Two- and three-stage helical gearbox sizes 38 - 188 11.2.3 Parallel shaft gearbox sizes 38B - 188B, 208 Figure 11-4 Parallel shaft gearbox sizes 38B - 188B BA 2010 Operating Instructions, 02/2018, A5E38093846A/RS-AC...
  • Page 113 Spare parts 11.2 Spare parts lists Figure 11-5 Parallel shaft gearbox size 208 BA 2010 Operating Instructions, 02/2018, A5E38093846A/RS-AC...
  • Page 114 Spare parts 11.2 Spare parts lists Spare parts list for parallel shaft gearbox sizes 38B - 188B, 208 Gearbox housing O ring Bearing Screw Supporting disk / shim O ring Supporting disk / shim Bearing cover Locking ring Screw Bearing Adapter plate NILOS ring Screw...

  • Page 115: Bevel Helical Gearbox Sizes B38, 38 - 188

    Spare parts 11.2 Spare parts lists 11.2.4 Bevel helical gearbox sizes B38, 38 - 188 BA 2010 Operating Instructions, 02/2018, A5E38093846A/RS-AC...
  • Page 116 Spare parts 11.2 Spare parts lists Gearbox housing Locking ring Bearing Pinion shaft Supporting disk / shim Helical gear wheel Locking ring Parallel key Bearing Parallel key Supporting disk / shim Screw plug Output flange Screw Screw Disk Housing cover Locking ring Screw Plug / sealing cap...

  • Page 117: Helical Worm Gearbox Sizes 38 - 88

    Spare parts 11.2 Spare parts lists 11.2.5 Helical worm gearbox sizes 38 - 88 Gearbox housing Adapter plate Bearing Screw Bearing Screw Supporting disk / shim Screw lock Locking ring Seal Locking ring Seal Output flange Plug-in pinion Screw Helical gear wheel Sealing cap Parallel key Torque arm...
  • Page 118 Spare parts 11.2 Spare parts lists NILOS ring Screw lock Locking ring Disk Bearing Locking ring NILOS ring Plug / sealing cap Supporting disk / shim Vent filter Locking ring Eyebolt Shaft sealing ring Figure 11-7 Helical worm gearbox sizes 38 - 88 BA 2010 Operating Instructions, 02/2018, A5E38093846A/RS-AC...

  • Page 119: Explanations

    12.1 Declaration of Incorporation Document No. A5E37802169AB Declaration of Incorporation according to Directive 2006/42/EC Annex II 1 B. Manufacturer: Siemens AG Division Digital Factory DF MC Address: Bahnhofstraße 40, 72072 Tübingen, Germany Product designation: MOTOX gearboxes with input units A, K, P •...

  • Page 120: Eu Declaration Of Conformity Din En 80079-36

    Explanations 12.2 EU Declaration of Conformity DIN EN 80079-36 12.2 EU Declaration of Conformity DIN EN 80079-36 Document No. A5E43968684AA Manufacturer: Siemens AG Division Digital Factory DF MC Address: Bahnhofstraße 40, 72072 Tübingen, Germany Product designation: MOTOX gearbox series Gearbox types:...

  • Page 121: Ec/Eu Declaration Of Conformity

    Explanations 12.3 EC/EU Declaration of Conformity 12.3 EC/EU Declaration of Conformity Document No. A5E37802261AB Manufacturer: Siemens AG Division Digital Factory DF MC Address: Bahnhofstraße 40, 72072 Tübingen, Germany Product designation: Low-voltage motors, types Sizes: LA/LAI 63 - 160, LG/LGI 180 - 315...
  • Page 122 Explanations 12.3 EC/EU Declaration of Conformity Conformance with the regulations laid down in this legislation is proven by fully complying with EN 60034-30: 2009. The designated product is intended for installation in a machine. Commissioning is prohibited until it has been established that the end product conforms with Directive 2006/42/EC. First time that the CE marking was applied: 2016 Tübingen, July 1, 2017 Georg Böing...

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