Rear Oil Seal; Oil Pump; Flywheel; Radial Clearance - Suzuki Samurai 1986 Service Manual

Alphabets stamped I A
on mating surface
of cylinder block

Rear Oil Seal

Carefully inspect oil seal for wear or damage. If
its lip is worn or damaged, replace oil seal.
Fig. 3-5-49 Rear oil seal

Flywheel

If ring gear is damaged, cracked or worn,
l
replace flywheel.
If surface contacting clutch disc is damaged,
l
or excessibly worn, replace flywheel.
Check flywheel for face runout with a dial
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If runout is out of limit, replace flywheel.
Limit on runout
3-34
44.744 - 44.750 mm
(1.7616 - 1.7618 in.)
Green & Red
Black & Red
B
Red only
C
0.2 mm (0.0078 in.)
Measured journal diameter
44.738 - 44.744 mm
(1.7614 - 1.7616 in.)
Black & Red
Red only
Yellow & Red
Undersize bearing to be installed.
Fig. 3-5-50 Measuring runou t

Oil Pump

1) Inspect oil seal lip for fault or other damage.
Replace as necessary.
2) Inspect outer and inner rotors, rotor plate,
and oil pump case for excessive wear or
damage.

Radial clearance:

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Check radial clearance between outer rotor
and case, using thickness gauge.
If clearance exceeds its limit, replace outer
rotor or case.
Outer rotor and case
44.732 - 44.738 mm
(1.7612 - 1.7614 in.)
Red only
Yellow & Red
Blue & Red
0.310 mm (0.0122 in.)