ABB DressPack Product Manual
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ABB DressPack Product Manual

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ROBOTICS
Product manual
DressPack/SpotPack IRB 8700

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Summary of Contents for ABB DressPack

  • Page 1 ROBOTICS Product manual DressPack/SpotPack IRB 8700...
  • Page 2 Trace back information: Workspace R17-2 version a11 Checked in 2017-09-20 Skribenta version 5.1.011...
  • Page 3 Product manual DressPack/SpotPack IRB 8700 IRC5 Document ID: 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 4 The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    2.4.5.1 Fitting attachments of the IRBDP MH6 UI and IRBDP SW6 UI, Lean ID ... 2.4.5.2 Fitting the cable packages IRBDP MH6 UI and IRBDP SW6 UI, Lean ID .. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 6 Inspection, DressPack upper arm ................. DressPack adjustments ..................2.7.1 Inspection during programming and test-running .......... DressPack arm load parameters ................2.8.1 DressPack - arm load parameters and LoadId ..........DressPack floor ....................2.9.1 Installation of DressPack floor ..............2.9.2 Inspection, DressPack floor ...............
  • Page 7 7.10 7th axis to base ....................7.11 DressPack floor ....................7.12 Customer signal/power ..................7.13 Water and air unit ....................7.13.1 DressPack - Water and air unit ..............Circuit diagrams Circuit diagrams ....................Index Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B ©...
  • Page 8 This page is intentionally left blank...

  • Page 9: Overview Of This Manual

    Prerequisites A maintenance/repair/installation craftsman working with an ABB Robot must: • be trained by ABB and have the required knowledge of mechanical and electrical installation/repair/maintenance work. Organization of chapters The manual is organized in the following chapters: Chapter...
  • Page 10 Published in release R17.2. The following updates are made in this revision: • Updated list of applicable standards • Installation of Water and air unit, procedure updated Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 11: Product Documentation, Irc5

    This listing is based on the type of information in the documents, regardless of whether the products are standard or optional. All documents listed can be ordered from ABB on a DVD. The documents listed are valid for IRC5 robot systems.
  • Page 12 Operating manual - IRC5 Integrator's guide • Operating manual - IRC5 with FlexPendant • Operating manual - RobotStudio • Operating manual - Troubleshooting IRC5 Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 13: How To Read The Product Manual

    Likewise, certain work methods or general information that is valid for several robot models, can be illustrated with illustrations that show a different robot model than the one that is described in the current manual. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 14: Product Name Principles

    Hence a complementary naming standard is used. The family name of the options is DressPack (that is customer cables and hoses from the controller to the robot’s axis 6, divided in different sections).
  • Page 15 IRBDP MH 3 UE = IRB DressPack / Material handling application / Generation 3 / Upper arm DressPack section / External routing • IRBDP SW 4 UI = IRB DressPack / Spot welding application / Generation 4 / Upper arm DressPack section / Internal routing •...
  • Page 16 This page is intentionally left blank...

  • Page 17: Safety

    Specific safety information, pointed out in the procedures. How to avoid and eliminate the danger is either described directly in the procedure, or in specific instructions in the section Safety related instructions on page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 18: General Safety Information

    This section describes actions which may be taken to remedy or avoid dangers. • fire extinguishing • safe use of the teach pendant or jogging device Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 19: Safety In The Robot System

    Limitation of liability Any information given in this manual regarding safety must not be construed as a warranty by ABB that the industrial robot will not cause injury or damage even if all safety instructions are complied with. Related information...
  • Page 20 Product specification for the robot Load diagrams workpieces Configuration of safety mod- Application manual - Functional safety ule (requires Functional safety and SafeMove options) Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 21: Protective Stop And Emergency Stop

    1.2.3 Protective stop and emergency stop 1.2.3 Protective stop and emergency stop Overview The protective stops and emergency stops are described in the product manual for the controller. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 22: Safety Risks

    ABB is not liable for damages caused by the use of non-original spare parts and special equipment. ABB is not liable for damages or injuries caused by unauthorized modifications to the robot system.
  • Page 23 With a higher environment temperature, more surfaces on the manipulator will get HOT and may also result in burns. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 24 For example, attempting to open the balan- cing device is potentially lethal! Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 25: Caution - Hot Parts May Cause Burns

    Do not put anything on hot metal surfaces, e.g. paper or plastic. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 26: Safety Risks Related To Tools/Work Pieces

    Unauthorized modifications of the originally delivered robot are prohibited. Without the consent of ABB it is forbidden to attach additional parts through welding, riveting, or drilling of new holes into the castings. The strength could be affected.

  • Page 27: Safety Risks Related To Pneumatic/Hydraulic Systems

    Dump valves should be used in case of emergency. • Shot bolts should be used to prevent tools, etc., from falling due to gravity. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 28: Safety Risks During Operational Disturbances

    If the working process is interrupted, extra care must be taken due to risks other than those associated with regular operation. Such an interruption may have to be rectified manually. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 29: Risks Associated With Live Electric Parts

    The external voltage connected to the controller remains live even when the robot is disconnected from the mains. • Additional connections. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 30 Tools, material handling devices, etc., may be live even if the robot system is in the OFF position. Power supply cables which are in motion during the working process may be damaged. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 31: Safety Actions

    Robot motion in the Product specification). Also consider the maximum possible impact caused by a breaking or malfunctioning rotating tool or other device fitted to the robot. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 32: Fire Extinguishing

    1.2.5.2 Fire extinguishing 1.2.5.2 Fire extinguishing Note Use a CARBON DIOXIDE (CO ) extinguisher in the event of a fire in the robot or controller! Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 33: Emergency Release Of The Robot Arm

    When releasing the holding brakes, the robot axes may move very quickly and sometimes in unexpected ways. Make sure no personnel is near or beneath the robot arm. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 34: Brake Testing

    3 Inspect and verify that the axis maintains its position. If the robot does not change position as the motors are switched off, then the brake function is adequate. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 35: Risk Of Disabling Function "Reduced Speed 250 Mm/S

    Do not change Transm gear ratio or other kinematic system parameters from the FlexPendant or a PC. This will affect the safety function "Reduced speed 250 mm/s". Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 36: Enabling Device And Hold-To-Run Functionality

    How to operate the hold-to-run function for IRC5 is described in Operating manual - IRC5 with FlexPendant. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 37: Work Inside The Working Range Of The Robot

    Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 38: Signal Lamp (Optional)

    The lamp is active in MOTORS ON mode. Further information Further information about the MOTORS ON/MOTORS OFF mode may be found in the product manual for the controller. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 39: Safety Signals And Symbols

    ELECTROSTATIC Warns for electrostatic hazards which could result DISCHARGE (ESD) in severe damage to the product. xx0200000023 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 40 NOTE Describes important facts and conditions. xx0100000004 Describes where to find additional information or how to do an operation in an easier way. xx0100000098 Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 41: Safety Symbols On Product Labels

    Prohibition Used in combinations with other symbols. xx0900000839 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 42 Brake release Pressing this button will release the brakes. This means that the robot arm can fall down. xx0900000808 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 43 The robot can tip over if the bolts are not securely fastened. xx0900000810 xx1500002402 Crush Risk of crush injuries. xx0900000817 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 44 Risk of heat that can cause burns. (Both signs are used) xx0900000818 xx1300001087 Moving robot The robot can move unexpectedly. xx0900000819 xx1000001141 xx1500002616 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 45 Lifting of robot xx0900000822 Can be used in combination with prohibition if oil is not allowed. xx0900000823 Mechanical stop xx0900000824 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 46 Use the power switch on the controller. xx0900000827 Do not step Warns that stepping on these parts can cause damage to the parts. xx1400002648 Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 47: Safety Related Instructions

    The hold-to-run function is used in manual mode, not in automatic mode. Make sure no personnel are present within the working range of the robot before pressing the start button. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 48: Danger - First Test Run May Cause Injury Or Damage

    Pay special attention to the function of the part that previously was serviced. Collision risks CAUTION When programming the movements of the robot, always identify potential collision risks before the first test run. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 49: Warning - The Brake Release Buttons May Be Jammed After Service Work

    If a button gets jammed in the depressed position, the alignment of the brake release unit must be adjusted so that the buttons can move freely in their tubes! Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 50: Danger - Make Sure That The Main Power Has Been Switched Off

    Switch off the main switch on the Drive Module. xx0600002783 K: Main switch, Drive Module Switch off the main switch on the Control A: Main switch, Control Module Module. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 51: Warning - The Unit Is Sensitive To Esd

    Location of wrist strap button The location of the wrist strap button is shown in the following illustration. IRC5 xx1300000856 Wrist strap button Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 52 1 Safety 1.4.5 WARNING - The unit is sensitive to ESD! Continued Spot welding cabinet xx1600000253 Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 53: Warning - Safety Risks During Handling Of Batteries

    Use safety glasses when handling the batteries. In the event of leakage, wear rubber gloves and chemical apron. In the event of fire, use self-contained breathing apparatus. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 54: Warning - Safety Risks During Work With Gearbox Lubricants (Oil Or Grease)

    Possible pressure build-up in gearbox Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 55 The magnetic oil plugs will take care of any remaining metal Contaminated oil in chips. gear boxes Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 56 This page is intentionally left blank...

  • Page 57: Installation

    The installation chapter is divided in the following sections: • Fitting DressPack cable package attachments • Fitting DressPack cable packages • DressPack floor cable • Water and air unit Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 58: Overview

    The generic installation procedure is described below. Limitations of robot movements When using DressPack options on the upper arm, the robot movements will be limited. • In bending backwards positions there are limitations due to interference with the robot itself or with the Water and Air unit (if such is mounted).

  • Page 59: Fitting The Process Turning Disc

    Variant Screw dimen- Number of Number of Tightening sion screws washers torque 3HAC051003-005 M12x40 22 pcs 22 pcs 120 Nm Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 60 Secure the process turning disc with its Tightening torque: 120 attachment screws and washers. xx1500003048 M12x40 12.9 Gleitmo 603 (22 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 61 Stretch the roundsling to take the weight of the process turning disc. Remove the 22 screws and washers that secure the process turning disc. xx1500003048 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 62 2 Installation 2.3 Fitting the process turning disc Continued Action Note Remove the process turning disc. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 63: Dresspack Cable Package

    The generic installation procedure is described below. Limitations of robot movements When using DressPack options on the upper arm, the robot movements will be limited. • In bending backwards positions there are limitations due to interference with the robot itself or with the Water and Air unit (if such is mounted).

  • Page 64: Installation Of Irbdp Mh Li

    Spare parts Equipment, etc. Article number Note Cable package IRBDP MH LI See DressPack cable pack- age IRBDP MH LI Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 65 Handle it with care in order to avoid damaging the cabling or the connectors. Remove the rear cover plate. xx1500002963 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 66 Remove the part of the backplate where the cus- tomer plate is to be fitted. Hit the removable part carefully with a plastic mallet. Note Only needed when the DressPack cable package is fitted for the first time. xx1500002964 Fit the customer plate.
  • Page 67 CAUTION Make sure that no cables or hoses are twisted or strained. Reroute if necessary. xx1200000088 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 68 Fit the connection plate. Lock screws with locking liquid (Loctite 243) xx1500002970 M10x25 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 69 M3x8 A2-70 (4 pcs) Remove screws for motor cabling brackets inside the lower arm. xx1500003019 xx1500003020 Gently push the dresspack cables up into the lower arm. Fit the metal clamps on the motor cabling bracket. xx1500003022 M6 Steel 8-A2F (2x 2 pcs)
  • Page 70 2.4.2.1 Fitting the cable package IRBDP MH LI Continued Action Note Gently pull out the motor cabling downwards to be able to fit the dresspack cables on the cabling bracket inside lower arm. xx1500003021 Fit the metal clamp. xx1500003023 M6 Steel 8-A2F (2 pcs) Pull the motor cabling gently upwards until the motor cabling bracket is reachable.
  • Page 71 Place the cables in the cable guide. xx1500003027 Push the cables out of axis 3-4 beside the motor. xx1500003032 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 72 Carefully bend the cabling and attach it to the connection plate. Start connecting top connectors, and continue downwards. xx1500003034 Put a strap around the cabling. xx1500003035 Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 73: Installation Of Irbdp Mh3 Ui

    Content is defined in section Standard toolkit on page 233. Consumables Equipment Article number Note Locking liquid 3HAB7116-1 Loctite 243 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 74 Fasten the upper arm bracket. Lock screws with Loctite 243 ( Locking liquid). xx1500003002 M8x16 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 75 M8x16 A2-7 0 (2 pcs) Fasten gripping clamp. Lock screws with Loctite 243 ( Locking liquid). xx1500003017 M8x16 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 76 Mount the two parts of the tube guiding ring. xx1200000162 Pan head screw ST3.9x16 (2 pcs). Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 77 (Loctite 243). Note Check that the tube is fitted correctly in both ends, when fitting the cover. xx1200000045 Screws, M6x16 quality 8.8-A2F (3 pcs) Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 78: Fitting The Cable Package Irbdp Mh3 Ui

    Use this procedure to fit the cable package IRBDP MH3 UI. Route the cable package Action Note Move the robot to a comfortable working position. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 79 Carefully pull the cable package out 10 to 15 centimeters longer than the final assembly positi- tion. Apply grease on the highlighted area. xx1400001389 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 80 The cable package is sensitive to mechanical damage. Handle it with care in order to avoid damaging the cabling or the connectors. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 81 Fitting cable package on the upper arm Action Note Secure the cable package to the mounting plate with a strap. xx1500003039 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 82 The gripping clamp at the front shall be fit- ted on equipment used by the customer. xx1500003042 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 83 If the protective hose is worn somewhere, adjust the position of the protective sleeve. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 84: Installation Of Irbdp Sw6 Li, Leanid

    The attachments of the cable package are located as shown in the figure. xx1500002597 Lower ball joint housing Bracket Lower ball joint housing Lower ball joint housing Bracket Lower ball joint housing Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 85 • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 86 Fasten lower ball joint housings (2 pcs) on the bracket. Lock screws with Locking li- quid Loctite 243. xx1500002609 M8x16 8.8-A2F (4 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 87 M12x25 8.8-A3F (2 pcs) Fasten lower ball joint housing. Lock screws with Locking liquid Loctite 243. xx1500002611 M8x16 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 88 Drill and thread the holes for M6 screws. xx1500002632 xx1500002633 Fasten lower ball joint housing. Lock screws with Locking liquid Loctite 243. xx1500002635 M8x16 8.8-A2F (2 pcs) Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 89: Fitting The Cable Package Irbdp Sw6 Li, Lean Id

    2.4.4.2 Fitting the cable package IRBDP SW6 LI, Lean ID 2.4.4.2 Fitting the cable package IRBDP SW6 LI, Lean ID Location of the cable package IRBDP SW6 LI The DressPack cable package IRBDP SW6 LI, is located as shown in the figure. xx1500002651 Spare parts...
  • Page 90 • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 91 A change of position of the clamp inserts may result in serious damage to the cable package. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 92 The purpose of the o-ring is to keep the screws in place in the housing, upper part. xx1500002658 M8x16 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 93 Fasten the IRBDP SW6 LE cabling bracket on the motor cabling bracket. xx1500002655 Prev. torque nut M6 (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 94 Fasten the bracket in the back lower arm. Use previously removed screws. xx1500002606 Put the cabling through the cable guide in axis 2. xx1500002656 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 95 Handle it with care in order to avoid damaging the cabling or the connectors. Remove the rear cover plate. xx1400000080 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 96 Fasten the adapter complete to the customer plate. xx1400001141 M6x16 8.8-A2F (2 pcs) Fit the R1.CP/CS cable to the customer plate. xx1400001142 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 97 Do not tighten the brass couplings for water and air with excessive force. CAUTION Make sure that no cables or hoses are twisted or strained. Reroute if necessary. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 98: Installation Of Irbdp Mh6 Ui And Irbdp Sw6 Ui, Leanid

    Content is defined in section Standard toolkit on page 233. Consumables Equipment, etc. Article number Note Locking liquid 3HAB7116-1 Loctite 243 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 99 Use this procedure to fit the insert, the tube and the cover. Action Note Fit the insert. Lock screws with Locking li- quid Loctite 243. xx1400000091 M6x16 A2-70 (3 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 100 Mount the two parts of the tube guiding ring. xx1200000162 ST3.5x16 (2 pcs) Fit the tube guiding ring in the cover. xx1200000044 ST3.5x16 (4 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 101 Remove plastic plugs if fitted. xx1500002767 Fasten the upper arm bracket. Lock screws with Locking liquid Loctite 243. xx1500002768 M8x16 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 102 Remove plastic plugs if fitted. xx1500002769 Fasten bearing with housing. Lock screws with Locking liquid Loctite 243. xx1500002770 M8x16 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 103 Fasten the two lower ball joint housing parts. Lock screws with Locking liquid Loctite 243. xx1500002775 M8x16 A2-7 0 (2 pcs) xx1500002776 M8x16 A2-7 0 (2 pcs) Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 104: Fitting The Cable Packages Irbdp Mh6 Ui And Irbdp Sw6 Ui, Lean Id

    Standard toolkit on page 233. Consumables Equipment, etc. Article number Note Locking liquid 3HAB7116-1 Loctite 243 Cable grease 3HAC14807-1 Optitemp RB2 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 105 It is necessary to apply cable grease on the cable package inside the tube. Action Note Carefully pull the cable package out 10 to 15 centimeters longer than the final assembly positi- tion. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 106 Note Make sure the cables and hoses are not twisted through the upper arm. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 107 Note Make sure the pins are pushed all the way into the connector. xx1400000216 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 108 M5x25 8.8-A2F (2 pcs) xx1300000836 Connect the weld cable. xx1200000075 Fasten the weld connector to the connection plate. xx1200000089 M5x40 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 109 M8x16 A2-7 0 (2 pcs) Make sure that the hose reinforcement funnel is fitted correctly, in the direction shown in the figure. xx1500002821 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 110 Only valid for IRBDP SW6 UI: Fasten the cable package in the clamp jaw with the process turning disc cable guide. xx1400000223 xx1500002822 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 111 If the protective hose is worn somewhere, adjust the position of the protective sleeve. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 112: Inspection, Dresspack Lower Arm

    In order to ensure adequate life of the equipment, it is vital that the cables and hoses are properly installed and operated correctly, with their movement patterns well within the acceptable limits. This procedure describes how to inspect the DressPack lower arm installation in this regard. Procedure, process cable package...

  • Page 113: Inspection, Dresspack Upper Arm

    In order to ensure adequate life of the equipment, it is vital that the cables and hoses are properly installed and operated correctly, with their movement patterns well within the acceptable limits. This section describes how to inspect the DressPack upper arm installation in this regard. Procedure, general...
  • Page 114 Make sure the weight of the cable pack- age is secured to the tool in order to avoid straining the connectors. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 115: Dresspack Adjustments

    Checking the cable package at the upper arm This procedure describes how to inspect the DressPack upper arm installation during programming and test-running the complete installation the very first times. IRBDP MH3 UI, IRBDP MH6 UI and IRBDP SW6 UI This instruction describes how to inspect the DressPack installation during programming and test-running the complete installation the very first times.
  • Page 116 If any of the actions recommended above, See section Inspection, DressPack lower causes changes of the DressPack install- arm on page 112 ation, it must be reinspected. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B...

  • Page 117: Dresspack Arm Load Parameters

    2.8 DressPack arm load parameters 2.8.1 DressPack - arm load parameters and LoadId General A DressPack is adding load to the robot. If the arm and tool loads are not stated correctly, this will affect the behavior and the wear of the robot. Note The extra weight of the DressPack products will affect the arm load data and the performance of the robot.
  • Page 118 2 Installation 2.8.1 DressPack - arm load parameters and LoadId Continued • load:_3 The used arm load is defined for each arm, irb_1, irb_2, and irb_3. Procedures Step 2 - Load Identification It is recommended to use the service routine Load Identification (LoadID) to define the load data for an individual robot, as this method not only measures the mass but also the inertia of the tool.

  • Page 119: Dresspack Floor

    2.9 DressPack floor 2.9.1 Installation of DressPack floor Configuration and connections of DressPack floor The DressPack floor is made up of several components. Some of these components are specific to DressPack / SpotPack application, while others are used also in other applications.
  • Page 120 2 Installation 2.9.1 Installation of DressPack floor Continued Installation The procedure below details how to install the DressPack floor. Also refer to the current circuit diagram according to Reference documents on page 119 and the Spare parts on page 237 chapter.
  • Page 121 If used, connect the resolver cable to the See circuit diagram and the Spare parts robot base and to the stationary/pedestal on page 237 chapter. gun. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 122: Inspection, Dresspack Floor

    This instruction details how to inspect the DressPack floor installation in this regard. Procedure, process cable package This section details each inspection to be carried out, not necessarily in any particular order unless stated.

  • Page 123: Water & Air Unit

    (Drain Catch) on the inlet side of the air filter. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 124 Do not remove the top cover! Note The screws will be reused when fitting brackets. xx1300002322 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 125 Fit the bracket on the distance screws with the Screw, M6x16 (4 pcs) top cover attachment screws. xx1700000990 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 126 (Fastite). xx1700000988 Connections to Water and Air unit The figure shows the connections at the robot base. xx0600003178 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 127 Do not tighten the brass couplings for water 17Nm and air with excessive force. xx1300002327 Item in figure Connect to: Function: Shop water supply Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 128 Do not tighten the brass couplings for water and air with excessive force. xx0600003348 • B: Water drain connection, one water return Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 129 If second water return or regulated air is with Proc 4 on the robot. used. Secure all connectors. See Tightening torques in section Screw joints on page 229. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 130: Return Water Flow Control

    The red adjusting knob is placed on the scale of the Flow control valve to the required on the back of the Water and Air set flow. unit. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 131: Return Water Flow Switch Setting

    • Process Signals window Refit the grommet on the flow switch. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 132 Put back the red adjusting knob on the back This level shall be higher than the alarm of the Water and Air unit. level. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 133: Setting Of Air Pressure Switch (Only Applicable To Type S)

    All settings are completed. Zero Clear Func- Press UP and DOWN buttons simultaneously tion for about 2 seconds, under atmospheric pres- sure. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 134 Pre-set values Parameter Pre-set value Unit specification Hysteresis mode Normally open Response time 24 ms High pressure P_1 0.5 MPa Low pressure P_2 0.05 MPa Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 135: Setting Of Electrical Proportional Valve (Option)

    UP and DOWN keys. to 10 VDC input signal. When finished press the SET key. P_1 is indicated on LED. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 136 24 V, has to be set manually. This is most easily done by simulating input gx_air_ok. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 137: Maintenance

    Read the chapter Safety on page 17 before performing any service work! Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 138: Maintenance Schedule And Component Life

    3.2 Maintenance schedule and component life 3.2.1 Maintenance schedule General The DressPack must be maintained regularly to ensure its function. The lifetime of a process cable package can be extended with the correct preventive maintenance activities. A daily visual check of the DressPack is highly recommended, which is normally performed by robot production personnel.
  • Page 139 3 Maintenance 3.2.1 Maintenance schedule Continued Interval Action Every two weeks Inspection wear Every third month Inspection After changing movement pattern Inspection Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 140: Inspection Activities Spotpack

    3.3.1 Preventive inspection of all cables, DressPack Cables in the DressPack system There are many different cables used in the DressPack system. The different cables used are listed in Spare parts section. The inspection activities described below are a general description, and does not refer to any specific cable.
  • Page 141 3 Maintenance 3.3.1 Preventive inspection of all cables, DressPack Continued Action Note If any of the protective sleeves are worn, rotate it or replace it. Check the attachments of the cable/hose package, to make sure they are properly secured. Check all cable retainers, to make sure the cables/hoses are securely locked in the cable retainers.

  • Page 142: Preventive Inspection, Dresspack

    Required equipment Equipment Article number Note Standard Toolkit, 3HAC17290-7 The contents are defined in section DressPack/SpotPack Toolkits, DressPack/SpotPack on page 233. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 143 3 Maintenance 3.3.2 Preventive inspection, DressPack Continued Inspection - Robot standing still Use this procedure to inspect the DressPack when the robot is not in motion. Action Note DANGER Turn off all: • electric power supply • hydraulic pressure supply •...
  • Page 144 (standard tightening torques). Inspection - Reduced speed The following procedure details how to inspect the DressPack upper arm when the robot is moving in reduced speed. WARNING A robot in motion is dangerous and may cause severe personal injuries, if safety procedures are not followed.
  • Page 145 Make sure all cables and hoses move smoothly together during operation and that no part of the cable package moves in a different pattern. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 146: Preventive Inspection Of Water And Air Unit

    Check that the Water and air unit is not Clean if required as detailed in section contaminated. Cleaning, Water and air unit on page 149. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 147 Close the hand operated ball valve for water outlet. While the system is under pressure, check Retighten if necessary! if there are any leaks. Reset the system. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 148: Cleaning Activities

    233. Dry rag and medium soft brush For cleaning the protective hose ribs. Cleaning The procedure below details how to clean the DressPack upper arm. Action Note Clean the DressPack upper arm exterior, in Only use equipment and cleaning agents...

  • Page 149: Cleaning, Water And Air Unit

    Note Peridically inspect the resin bowl for cracks or If found, replace the bowl with a other deterioration. new one. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 150 Replace if the filter element is broken. Replacement of the air filter is de- tailed in section Replacement of Air filter element on page 222. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 151: Cleaning The Fan Unit

    Remove the attachment screws holding the Shown in the section Location on page 151 fan casing. Screw M5x9 Fastite (4 pcs) Disconnect the fan connector. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 152 • A: Fan holder with fan • B: Fan casing Clean the fan. Refit according to the steps above, in re- verse order. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 153: Cleaning The Weld Timer Cooling Fins

    Equipment Art.no. Note Standard toolkit 3HAC17290-7 The contents are defined in section DressPack/SpotPack Toolkits, DressPack/SpotPack on page 233. Vacuum cleaner Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 154 C: Cooling fins Disconnect the fan connector. Remove the fan casing. Clean the cooling fins with a vacuum cleaner. Refit the fan connector and fan casing. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 155: Repair

    Each procedure contains all the information required to perform the activity, for example spare parts numbers, required special tools, and materials. WARNING Repair activities not described in this chapter must only be carried out by ABB. Otherwise damage to the mechanics and electronics may occur. Required equipment The details of the equipment required to perform a specific repair activity are listed in the respective procedures.

  • Page 156: Dresspack Cable Package

    • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 157 Disconnect the hose and cable connectors on the connection plate. xx1500003038 Open the velcro strap on the mounting plate. xx1500003039 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 158 Use this procedure to refit the cable package IRBDP MH3 UI. Route the cable package Action Note Move the robot to a comfortable working position. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 159 Carefully pull the cable package out 10 to 15 centimeters longer than the final assembly positi- tion. Apply grease on the highlighted area. xx1400001389 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 160 The cable package is sensitive to mechanical damage. Handle it with care in order to avoid damaging the cabling or the connectors. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 161 Fitting cable package on the upper arm Action Note Secure the cable package to the mounting plate with a strap. xx1500003039 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 162 The gripping clamp at the front shall be fit- ted on equipment used by the customer. xx1500003042 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 163 If the protective hose is worn somewhere, adjust the position of the protective sleeve. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 164: Replacing The Cable Package Irbdp Mh Li

    4.2.2 Replacing the cable package IRBDP MH LI Location of the cable package The cable package is located inside the lower arm. xx1500002962 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 165 Handle it with care in order to avoid damaging the cabling or the connectors. Remove the rear cover plate. xx1500002963 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 166 Remove the R1.CP/CS connector. xx1400001149 Disconnect the connectors from the customer plate. xx1400000081 Disconnect the connectors at the connection plate. xx1500003035 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 167 Note Remove the strap. xx1500003035 Remove nuts holding the metal clamp. xx1500003033 Gently push the cabling into the lower arm. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 168 Figure 4.1: Gently pull the motor cabling upwards until the motor cabling bracket is reachable. xx1500003024 Remove nuts. xx1500003025 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 169 4.2.2 Replacing the cable package IRBDP MH LI Continued Action Note Gently pull out the motor cabling downwards to be able to remove the dresspack cabling from the motor cabling bracket inside lower arm. xx1500003021 Remove nuts. xx1500003023 Remove the nuts on the motor cabling bracket.
  • Page 170 Remove the rear cover plate. xx1500002963 Fit the R1.CP/CS cable to the customer plate. xx1400001142 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 171 • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 172 Fit the connection plate. Lock screws with locking liquid (Loctite 243) xx1500002970 M10x25 A2-7 0 (2 pcs) Fasten the Profinet bracket. xx1500002971 M3x8 A2-70 (4 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 173 Fit the metal clamps on the motor cabling bracket. xx1500003022 M6 Steel 8-A2F (2x 2 pcs) Gently pull out the motor cabling downwards to be able to fit the dresspack cables on the cabling bracket inside lower arm. xx1500003021 Continues on next page...
  • Page 174 Pull the motor cabling gently upwards until the motor cabling bracket is reachable. xx1500003024 Fit the metal clamp. xx1500003025 M6 Steel 8-A2F (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 175 Place the cables in the cable guide. xx1500003027 Push the cables out of axis 3-4 beside the motor. xx1500003032 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 176 Carefully bend the cabling and attach it to the connection plate. Start connecting top connectors, and continue downwards. xx1500003034 Put a strap around the cabling. xx1500003035 Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 177: Replacing The Cable Package Irbdp Sw6 Li Leanid

    4 Repair 4.2.3 Replacing the cable package IRBDP SW6 LI LeanID 4.2.3 Replacing the cable package IRBDP SW6 LI LeanID Location The DressPack cable package IRBDP SW6 LI, is located as shown in the figure. xx1500002651 Spare parts Spare part...
  • Page 178 Do not disconnect the connectors of the cable package IRBDP SW6 LI. The connection plate is part of IRBDP SW6 LI. xx1500003049 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 179 Loosen screws int the back lower arm. xx1500002606 Carefully pull out the motor cabling with the bracket through the front hole on the lower arm. xx1500002607 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 180 Be careful not to loose the small o-ring! The purpose of the o-ring is to keep the screws in place in the housing, upper part. xx1500002658 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 181 Refitting the cable package - IRBDP SW6 LI Use this procedure to refit the cable package. Preparations Action Note Move the robot to a comfortable working position. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 182 Start the assembly of the cabling at the connector plate in axis 3-4. Let the cabling rest over the robots axis 3-4. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 183 A change of position of the clamp inserts may result in serious damage to the cable package. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 184 The purpose of the o-ring is to keep the screws in place in the housing, upper part. xx1500002658 M8x16 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 185 Fasten the IRBDP SW6 LE cabling bracket on the motor cabling bracket. xx1500002655 Prev. torque nut M6 (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 186 Fasten the bracket in the back lower arm. Use previously removed screws. xx1500002606 Put the cabling through the cable guide in axis 2. xx1500002656 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 187 Handle it with care in order to avoid damaging the cabling or the connectors. Remove the rear cover plate. xx1400000080 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 188 Fasten the adapter complete to the customer plate. xx1400001141 M6x16 8.8-A2F (2 pcs) Fit the R1.CP/CS cable to the customer plate. xx1400001142 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 189 Do not tighten the brass couplings for water and air with excessive force. CAUTION Make sure that no cables or hoses are twisted or strained. Reroute if necessary. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 190: Replacing The Cable Packages Irbdp Sw6 Ui And Irbdp Mh6 Ui Leanid

    Use this procedure to remove the cable packages IRBDP SW6 UI and IRBDP MH6 Disconnecting the cable package Action Note Move the robot to a comfortable working position. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 191 Disconnect hose and cable connectors on SW-cabling: the connection plate. xx1500002812 MH-cabling: xx1500003038 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 192 Screw, M5x40 8.8-A2F (2 pcs) Disconnect the weld connector. xx1200000075 Remove the cable strain relief. xx1200000058 Screw, M5x25 8.8-A2F (2 pcs) xx1300000836 Figure 4.2: Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 193 Remove the cable package from the pro- cess turning disc cable guide. Note There is cable grease in the turning disc cable guide. xx1500002822 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 194 The purpose of the o-ring is to keep the screws in place in the housing, upper part. xx1500002820 xx1500002819 Remove the velcro strap. xx1500002818 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 195 - one pushing cabling and hoses into the tube and the other pulling them out at the wrist. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 196 Note Make sure the cables and hoses are not twisted through the upper arm. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 197 Note Make sure the pins are pushed all the way into the connector. xx1400000216 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 198 M5x25 8.8-A2F (2 pcs) xx1300000836 Connect the weld cable. xx1200000075 Fasten the weld connector to the connection plate. xx1200000089 M5x40 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 199 M8x16 A2-7 0 (2 pcs) Make sure that the hose reinforcement funnel is fitted correctly, in the direction shown in the figure. xx1500002821 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 200 Only valid for IRBDP SW6 UI: Fasten the cable package in the clamp jaw with the process turning disc cable guide. xx1400000223 xx1500002822 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 201 Make sure all safety requirements are met when performing the first test run. These are further described in DANGER - First test run may cause injury or damage! on page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 202: Replacing The Protection Hose Irbdp Sw6 Ui And Irbdp Mh6 Ui Leanid

    Content is defined in section Standard toolkit on page 233. Consumables Equipment Article number Note Cable grease 3HAC14807-1 Optitemp RB2 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 203 Note There is cable grease in the turning disc cable guide. xx1500002822 Open the ball joint housing. xx1500002820 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 204 Remove the cable and hose retainer. xx1200000103 Remove the hose clamps (2 pcs) securing the hose reinforcement funnel. xx1400000209 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 205 3 Cables with large connectors Remove the back part protection hose Action Note Open the ball joint housing at the upper arm tube. xx1500002819 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 206 3 Cables with the biggest connectors. The following order is preferred: 1 Cables with small connectors 2 Hoses 3 Cables with large connectors Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 207 1 Cables with large connectors 2 Hoses 3 Cables with small connectors Make sure that cables and hoses are not twisted. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 208 WELD V WELD U xx1200000106 Secure the cable and hose retainer with the hose clamp. xx1400000348 Fit the clamp jaw. xx1400000347 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 209 1 Cables with large connectors 2 Hoses 3 Cables with small connectors Make sure that cables and hoses are not twisted. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 210 WELD EARTH PROC 1 WELD V WELD U xx1200000106 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 211 Put some cable grease on the cable guide and the process turning disc. Only valid for IRBDP SW6: Fasten cable package with the cable guide. xx1500002822 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 212 These are further detailed in the section DANGER - First test run may cause injury or damage! on page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 213: Water & Air Unit

    Standard toolkit, 3HAC17290-7 The contents are defined in section DressPack/SpotPack Toolkits, DressPack/SpotPack on page 233. Circuit diagram 3HAC026208-001 SpotPack Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 214 Connect the pressure switch connector on the split box according to the circuit diagram. Connect the pressure switch tube from the Air circuit Cross interface. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 215 Turn on the hand operated air valve on the air sup- The hoses at the robot will be ply circuit. compressed. See if there are any leakages. Tighten if there is leakage. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 216: Replacement Of Water-In Circuit

    PROC 2 on robot base PROC 3 on robot base Water-in circuit Water drain PROC 4 on robot base (option) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 217 Tightening torque, brass coup- lings 1/2": 31 Nm CAUTION Do not tighten the brass couplings for water and air with excessive force. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 218 Connect the hose of the workshop water supply to the Water-in circuit. Turn on the water supply to the Water and Air unit. Check for leakages. Tighten if there are any leaks. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 219: Replacement Of Water-Return Circuit

    PROC 2 on robot base PROC 3 on robot base Water-in circuit Water-return circuit PROC 4 on robot base (option) Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 220 For details see Spare parts section. Action Note Place the Water-return circuit (or circuits) on the mounting plate. Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 221 Wait a couple of minutes and check for leakage. Tighten if there is any leakage. Turn on the shop water drain. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 222: Replacement Of Air Filter Element

    4.3.4 Replacement of Air filter element Replacement of air filter Type S xx0700000400 Air filter Type Sb xx0800000125 Air filter Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 223 Check that the lock button has the assembly 45° (right or left) until the lock button tossed up! is tossed up to fit the bowl assembly. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 224 This page is intentionally left blank...

  • Page 225: Decommissioning

    Spills can form a film on water surfaces causing damage to organisms. Oxygen transfer could also be impaired. • Spillage can penetrate the soil causing ground water contamination. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 226 This page is intentionally left blank...

  • Page 227: Reference Information

    6.1 Introduction 6 Reference information 6.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 228: Unit Conversion

    2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 229: Screw Joints

    UNBRAKO screws UNBRAKO is a special type of screw recommended by ABB for certain screw joints. It features special surface treatment (Gleitmo as described below) and is extremely resistant to fatigue.
  • Page 230 Tightening torque (Nm) Tightening torque (Nm) Class 10.9, lubricated Class 12.9, lubricated Lubricated with Molycote 1000, Gleitmo 603 or equivalent Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 231 Dimension Tightening torque Nm - Tightening torque Nm - Tightening torque Nm - Nominal Min. Max. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 232: Weight Specifications

    All components exceeding 22 kg (50 lbs) are highlighted in this way. To avoid injury, ABB recommends the use of a lifting accessory when handling components with a weight exceeding 22 kg. A wide range of lifting accessories and devices are available for each manipulator model.

  • Page 233: Toolkits, Dresspack/Spotpack

    This way, the tools required are the sum of the Standard Toolkit and any tools listed in the instruction. Standard toolkit This standard toolkit contains a set of standard tools used for DressPack/SpotPack, 3HAC17290-7. Article number Tool Note...
  • Page 234 09 99 000 0001 Crimping tool BUCHANAN, HARTING Art. no. from Harting 09 99 000 0175 Crimping tool HARTING Art. no. from Harting 09 99 000 0169 Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 235: Lifting Accessories And Lifting Instructions

    This implies that the instructions delivered with the lifting accessories should be stored for later reference. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 236 This page is intentionally left blank...

  • Page 237: Spare Parts

    Installation, Maintenance and Repair chapters. The robot system itself, consisting of robot and controller cabinet, is described in its own technical documents. Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 238: Dresspack Cable Package Irbdp Sw6 Li

    Maintenance and Repair chapters. The robot system itself, consisting of robot and controller cabinet, is detailed in its own technical documents. IRBDP SW6 LI This section describes the spare parts for DressPack cable package IRBDP SW6 Spare part number 800/3.50 550/4.20...

  • Page 239: Dresspack Cable Package Irbdp Sw6 Ui

    Maintenance and Repair chapters. The robot system itself, consisting of robot and controller cabinet, is detailed in its own technical documents. IRBDP SW6 UI This section describes the spare parts for DressPack cable package IRBDP SW6 Spare part number 800/3.50 550/4.20...

  • Page 240: Dresspack Cable Package Irbdp Mh3 Ui

    Maintenance and Repair chapters. The robot system itself, consisting of robot and controller cabinet, is detailed in its own technical documents. IRBDP MH3 UI This section describes the spare parts for DressPack cable package IRBDP MH3 Spare part number 800/3.50 550/4.20...

  • Page 241: Dresspack Cable Package Irbdp Mh Li

    Maintenance and Repair chapters. The robot system itself, consisting of robot and controller cabinet, is detailed in its own technical documents. IRBDP MH LI This section describes the spare parts for DressPack cable package IRBDP MH6 Spare part number 800/3.50 550/4.20...

  • Page 242: Dresspack Cable Package Irbdp Mh6 Ui

    Maintenance and Repair chapters. The robot system itself, consisting of robot and controller cabinet, is detailed in its own technical documents. IRBDP MH6 UI This section describes the spare parts for DressPack cable package IRBDP MH6 Spare part number 800/3.50 550/4.20...

  • Page 243: Sub Cables

    7 Spare parts 7.7 Sub cables 7.7 Sub cables Spare parts This section describes the spare parts for DressPack Sub cables. Spare part number 800/3.50 550/4.20 3HAC054648-001 CPS axes 3-6 3HAC054801-001 CPS axes 3-6 Long 3HAC055620-001 SP axes 3-6 3HAC055621-001...

  • Page 244: Wear Parts

    Hose reinforcement funnel xx1400001982 3HAC042483-001 Delivered complete (both parts). Clamp insert xx1400001400 3HAC14290-1 Delivered complete (both parts). Middle jaw xx1400001399 Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 245 7 Spare parts 7.8 Wear parts Continued Spare part number Illustration Note 3HAC035251-001 Cable & hose retainer 60 xx1400001398 3HAC035251-002 Cable & hose retainer 40 xx1400001398 Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 246: Connection Kits

    CP/CS Proc 1 on base 3HAC16667-1 Weld, Proc axis 6 3HAC043502-001 CP/CS/CBUS Ethernet, Proc axis 3 3HAC048464-001 CP/CS/CBUS Ethernet, Proc axis 6 3HAC043503-001 7th axis on base 3HAC023441-001 Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 247: 7Th Axis To Base

    The robot system itself, consisting of robot and controller cabinet, is detailed in its own technical documents. Spare parts Spare part Spare part number Note 7th axis, serial cable 3HAC023278-001 Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 248: Dresspack Floor

    Process cable to stat gun 3HAC025117-002 15 m Process cable to stat gun 3HAC025117-003 22 m Process cable to stat gun 3HAC025117-006 30 m Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 249: Customer Signal/Power

    30 m Parallel Harness - Profinet 3HAC031924-001 Harness - Profinet 3HAC031924-002 15 m Harness - Profinet 3HAC031924-003 22 m Harness - Profinet 3HAC031924-004 30 m Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 250: Water And Air Unit

    Basic Type S Water and air unit 3HAC027294-002 2:nd water return Water and air unit 3HAC027294-003 E/P valve Type S Continues on next page Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.

  • Page 251: Dresspack - Water And Air Unit

    7 Spare parts 7.13.1 DressPack - Water and air unit 7.13.1 DressPack - Water and air unit Overview The following section details spare parts for DressPack Water and air unit. Water and air unit Parts Article no. Note Water and air unit...
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  • Page 253: Circuit Diagrams

    Circuit diagram - DressPack 8700 3HAC053524-002 Circuit diagram - DressPack 6650S/7600 3HAC026209-001 Circuit diagram - DressPack 6620 3HAC026136-001 Circuit diagram - DressPack IRB 6640, IRB 3HAC026209-001 6650S, IRB 7600 Circuit diagram - DressPack 6660 3HAC029940-001 Circuit diagram - DressPack 6700...
  • Page 254 This page is intentionally left blank...

  • Page 255: Index

    39 controller cabinet, 50 safety zones, 23 control module, 50 screw joints, 229 drive module, 50 signal lamp, 38 signals safety, 39 Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 256 Index steel three-position enabling device, 36 disposal, 225 symbols validity and responsibility, 19 safety, 39 weight testing robot, 232 brakes, 34 Product manual - DressPack/SpotPack IRB 8700 3HAC055802-001 Revision: B © Copyright 2015-2017 ABB. All rights reserved.
  • Page 258 ABB AS, Robotics Robotics and Motion Nordlysvegen 7, N-4340 BRYNE, Norway Box 265, N-4349 BRYNE, Norway Telephone: +47 22 87 2000 ABB Engineering (Shanghai) Ltd. Robotics and Motion No. 4528 Kangxin Highway PuDong District SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc.

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