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Siemens Sinamics S120M Equipment Manual

Distributed drive technology
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Equipment Manual
SINAMICS
S120M
Distributed drive technology
Edition
06/2019
www.siemens.com/drives

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Summary of Contents for Siemens Sinamics S120M

  • Page 1 Equipment Manual SINAMICS S120M Distributed drive technology Edition 06/2019 www.siemens.com/drives...

  • Page 3: Introduction

    Introduction Fundamental safety instructions SINAMICS System overview S120 Adapter Module 600 SINAMICS S120M Distributed Drive S120M Technology DRIVE-CLiQ Extension Manual Hybrid Cabinet Bushing Control cabinet design Service and maintenance Appendix 06/2019 6SL3097-5AW00-0BP1...

  • Page 4: Instructions

    Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Table of contents Introduction..............................7 The SINAMICS converter family ....................7 General information about SINAMICS documentation.............8 Usage phases and their documents/tools (as an example) ..........10 Where can the various topics be found?................11 Training and support ......................12 Directives, standards, certificates ..................13 Additional information......................15 General Data Protection Regulation ..................17 Fundamental safety instructions.........................19 General safety instructions.....................19...
  • Page 6 Table of contents Dimension drawing.........................66 Mounting ..........................67 4.7.1 Mounting the AM600 (standard).....................67 4.7.2 Mounting an AM600 using spacing bolts ................68 Electrical connection ......................71 Technical data........................74 4.9.1 Characteristics ........................75 S120M ................................77 Description ..........................77 Safety instructions for S120M ....................78 Mechanical properties ......................80 5.3.1 Shaft sealing ring ........................80 5.3.2...
  • Page 7 Table of contents Hybrid Cabinet Bushing..........................117 Description ...........................117 Safety instructions for the Hybrid Cabinet Bushing..............118 Interface description......................119 Dimension drawing.......................121 Mounting ..........................122 Technical data........................123 7.6.1 Characteristics ........................123 Control cabinet design..........................125 General ..........................125 Safety instructions for control cabinet design...............127 24 V DC supply voltage......................128 8.3.1 General ..........................128 8.3.2...
  • Page 8 Table of contents Forming the DC link capacitors ....................164 9.3.1 Central components (AM600) ....................164 9.3.2 Distributed components .......................165 Recycling and disposal ......................166 Appendix..............................167 List of abbreviations ......................167 Documentation overview......................179 Index.................................181 Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 9: Introduction

    With the SINAMICS converter family, you can solve any individual drive task in the low-voltage, medium-voltage and DC voltage range. From converters to motors and controllers, all Siemens drive components are perfectly matched to each other and can be easily integrated into your existing automation system.

  • Page 10: General Information About Sinamics Documentation

    This manual provides all of the information, procedures and operator actions required for the particular usage phase. Siemens MySupport/Documentation You can find information on how to create your own individual documentation based on Siemens content and adapt it for your own machine documentation at the following address (https://support.industry.siemens.com/My/ww/en/documentation). Manual, 06/2019, 6SL3097-5AW00-0BP1...
  • Page 11 1.2 General information about SINAMICS documentation Additional information You can find information on the topics below at the following address (https:// support.industry.siemens.com/cs/de/en/view/108993276): ● Ordering documentation/overview of documentation ● Additional links to download documents ● Using documentation online (find and search in manuals/information) Questions relating to the technical documentation Please send any questions about the technical documentation (e.g.

  • Page 12: Usage Phases And Their Documents/Tools (As An Example)

    ● SINAMICS S120 Equipment Manual for Chassis Power Units, Air-cooled ● SINAMICS S120 Equipment Manual for AC Drives ● SINAMICS S120 Equipment Manual Combi ● SINAMICS S120M Equipment Manual Distributed Drive Technology ● SINAMICS HLA System Manual Hydraulic Drives Commissioning ●...

  • Page 13: Where Can The Various Topics Be Found

    Introduction 1.4 Where can the various topics be found? Where can the various topics be found? Software Manual Alarms Described in order of ascending numbers SINAMICS S120/S150 List Manual Parameters Described in order of ascending numbers SINAMICS S120/S150 List Manual Function block di‐...

  • Page 14: Training And Support

    Training and support Training At the following address (http://www.siemens.com/sitrain), you can find information about SITRAIN (Siemens training on products, systems and solutions for automation and drives). Technical Support Country-specific telephone numbers for technical support are provided in the Internet at the following address (https://support.industry.siemens.com/cs/ww/en/sc) in the "Contact"...

  • Page 15: Directives, Standards, Certificates

    Relevant directives and standards You can obtain an up-to-date list of currently certified components on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact person.
  • Page 16 SINAMICS S devices showing the test symbols fulfill the EMC requirements for Australia and New Zealand. ● Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Not relevant standards China Compulsory Certification SINAMICS S devices do not fall in the area of validity of the China Compulsory Certification (CCC).

  • Page 17: Additional Information

    This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. Manual, 06/2019, 6SL3097-5AW00-0BP1...
  • Page 18 Introduction 1.7 Additional information Ground symbols Table 1-1 Symbols Icon Meaning Connection for protective conductor Ground (e.g. M 24 V) Connection for function potential bonding Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 19: General Data Protection Regulation

    1.8 General Data Protection Regulation General Data Protection Regulation Compliance with the General Data Protection Regulation Siemens respects the principles of data protection, in particular the data minimization rules (privacy by design). For this product, this means: The product does not process neither store any person-related data, only technical function data (e.g.
  • Page 20 Introduction 1.8 General Data Protection Regulation Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 21: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. ● Only work on electrical devices when you are qualified for this job. ●...
  • Page 22 Fundamental safety instructions 2.1 General safety instructions WARNING Risk of electric shock and fire from supply networks with an excessively low impedance Excessively high short-circuit currents can lead to the protective devices not being able to interrupt these short-circuit currents and being destroyed, and thus causing electric shock or a fire.
  • Page 23 Fundamental safety instructions 2.1 General safety instructions WARNING Electric shock due to unconnected cable shield Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields. ● As a minimum, connect cable shields and the conductors of power cables that are not used (e.g.
  • Page 24 ● If you come closer than around 2 m to such components, switch off any radios or mobile phones. ● Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. NOTICE...
  • Page 25 Fundamental safety instructions 2.1 General safety instructions NOTICE Overheating due to inadmissible mounting position The device may overheat and therefore be damaged if mounted in an inadmissible position. ● Only operate the device in admissible mounting positions. WARNING Unrecognized dangers due to missing or illegible warning labels Dangers might not be recognized if warning labels are missing or illegible.
  • Page 26 Fundamental safety instructions 2.1 General safety instructions Note Important safety notices for Safety Integrated functions If you want to use Safety Integrated functions, you must observe the safety notices in the Safety Integrated manuals. Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 27: Equipment Damage Due To Electric Fields Or Electrostatic Discharge

    Fundamental safety instructions 2.2 Equipment damage due to electric fields or electrostatic discharge Equipment damage due to electric fields or electrostatic discharge Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Equipment damage due to electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual...

  • Page 28: Industrial Security

    In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Products and solutions from Siemens constitute one element of such a concept.
  • Page 29 Fundamental safety instructions 2.3 Industrial security WARNING Unsafe operating states resulting from software manipulation Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in your system that may lead to death, serious injury, and property damage. ● Keep the software up to date. ●...

  • Page 30: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 2.4 Residual risks of power drive systems Residual risks of power drive systems Residual risks of power drive systems When assessing the machine-related risk in accordance with the respective local regulations (e.g. EC Machinery Directive), the machine manufacturer or system integrator must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
  • Page 31 Fundamental safety instructions 2.4 Residual risks of power drive systems For more information about residual risks of the components in a drive system, see the relevant sections in the technical user documentation. Manual, 06/2019, 6SL3097-5AW00-0BP1...
  • Page 32 Fundamental safety instructions 2.4 Residual risks of power drive systems Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 33: System Overview

    System overview Field of application SINAMICS is the family of drives from Siemens designed for machine and plant engineering applications. SINAMICS offers solutions for all drive tasks: ● Simple pump and fan applications in the process industry. ● Complex single drives in centrifuges, presses, extruders, elevators, as well as conveyor and transport systems ●...
  • Page 34 – Dynamic performance and accuracy – Integration of extensive technological functions in the drive control system ● SINAMICS S120M for distributed servo drive technology. S120M is a synchronous motor with integrated power unit, which is connected to a central Control Unit via DRIVE-CLiQ.

  • Page 35: Platform Concept And Totally Integrated Automation

    System overview 3.2 Platform Concept and Totally Integrated Automation Platform Concept and Totally Integrated Automation All SINAMICS versions are based on a platform concept. Joint hardware and software components, as well as standardized tools for design, configuration, and commissioning tasks ensure high-level integration across all components.
  • Page 36 System overview 3.2 Platform Concept and Totally Integrated Automation Figure 3-2 SINAMICS as part of the Siemens modular automation system Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 37: Introduction

    Select from many different harmonized components and functions to create the combination that best meets your requirements. "SIZER for SIEMENS Drives", a powerful engineering tool, makes it easier to choose and determine the optimum drive configuration.
  • Page 38 ● Synchronous and induction motors ● Linear and torque motors ● SINAMICS S120M System architecture with a central Control Unit On the SINAMICS S120, the drive intelligence is combined with closed-loop control functions into Control Units. These units are capable of controlling drives in the vector, servo, and U/f modes.

  • Page 39: Sinamics S120 Components

    System overview 3.4 SINAMICS S120 components SINAMICS S120 components Figure 3-4 SINAMICS S120 components Manual, 06/2019, 6SL3097-5AW00-0BP1...
  • Page 40 System overview 3.4 SINAMICS S120 components Central system components ● Line-side power components, such as fuses, contactors, reactors, and filters for switching the power supply and meeting EMC requirements. ● Line Modules, which supply power centrally to the DC link. ●...

  • Page 41: Component Specification According To Ul

    3.4.1 Component specification according to UL The components of the SINAMICS S120M drive system are UL-certified. The certification is indicated on the products using the UL Listing Mark. The UL File Number for the SINAMICS S120M drive system is E192450.
  • Page 42 System overview 3.4 SINAMICS S120 components AM600 Unit 6SL3555-2BC10-0AA. DC-link supply Input / output voltage 510 ... 700 510 ... 700 Input / output current Enclosure type open type Independent of the number of modules connected in the system, the above mentioned ratings for the Adapter Module AM600 should not be exceeded at any temperature.
  • Page 43 System overview 3.4 SINAMICS S120 components Table 3-3 Technical data of the S120M according to UL up to a maximum ambient temperature of 55 °C (with derating) Technical data Unit 6SL3532- 6SL3540- 6SL3542- 6SL3562- 6SL3563- 6DF71-0R.. 6DF71-0R.. 6DF71-0R.. 6DF71-0R.. 6DF71-0R.. S120M drive Rated speed 3 000...
  • Page 44 System overview 3.4 SINAMICS S120 components Unit 6SL3555-0AA00-6AB. DC-link supply (X1/X2) Input / output voltage 510 ... 700 510 ... 700 Input / output current Enclosure type Type 1 Table 3-5 Technical data of the Hybrid Cabinet Bushing (HCB) according to UL Unit 6SL3555-2DA00-0AA.
  • Page 45 7TE28-0A.. External air cooling 6SL3131- Cold plate cooling 6SL3136- Operation of the components of the SINAMICS S120M system on Active Line Modules Booksize with 120 kW power is not certified. Table 3-8 Basic Line Modules booksize Heat dissipation 20 kW...

  • Page 46: Overview Of Line Modules

    Line fuses for the Line Modules must be installed in compliance with the requirements specified in the SINAMICS S120 Equipment Manual "Booksize Power Units". Note The SINAMICS S120M Modular Drive System is intended for use only in industrial machinery NFPA 79 applications on the North American market. 3.4.2...
  • Page 47 System overview 3.4 SINAMICS S120 components Figure 3-5 Overview of Line Modules General characteristics of the Line Modules ● Supply voltage 3 AC 380 V -10% (-15% <1 min) to 3 AC 480 V +10% (47 to 63 Hz) ● Suitable for TN, TT, and IT supply systems ●...

  • Page 48: Overview Of Motor Modules

    System overview 3.4 SINAMICS S120 components Characteristics of the Active Line Modules ● Regulated DC link voltage ● Regenerative feedback capability ● Sinusoidal line currents ● Electronic rating plate ● DRIVE-CLiQ interface for communication with the Control Unit and/or other components in the drive line-up.
  • Page 49 System overview 3.4 SINAMICS S120 components Figure 3-6 Overview of Motor Modules in booksize format Properties of the Motor Modules ● Single type from 3 A to 200 A ● Double type from 1.7 A to 18 A ● Internal/external air cooling ●...

  • Page 50: Overview Of Components For Distributed Drive Technology

    SINAMICS S120M is the distributed version of the SINAMICS S120 booksize family. Hardware To set up a SINAMICS S120M distributed drive system, use the following components: ● Adapter Module 600 (AM600) The AM600 is integrated into the drive line-up and satisfies the characteristics of central components.
  • Page 51 System overview 3.4 SINAMICS S120 components ● Firmware and parameterization are updated via DRIVE-CLiQ. ● Replaceable storage media are not available for the S120M. Note Functionality that deviates from SINAMICS S120 ● S120M has been released exclusively for servo control. ●...
  • Page 52 System overview 3.4 SINAMICS S120 components Interfaces ● Adapter Module 600 – X1: Hybrid connector – X21: Terminal strip for operating states – X24: Terminal strip for the 24 V external – X201: DRIVE-CLiQ interface ● S120M – X1/X2: Hybrid connector –...

  • Page 53: System Data

    System overview 3.5 System Data System Data Technical data The following technical data applies to components in the SINAMICS S120 booksize drive system and SINAMICS S120M distributed drive system. Table 3-11 Electrical data Electrical data Line connection voltage 380 to 480 V 3 AC, ±10% (-15% < 1 min) Line frequency 47 …...
  • Page 54 Oil mist, salt mist, ice formation, condensation, dripping water, spraying water, splashing water and water jets are not permitted Class 3K3 according to EN 60721-3-3 with increased ruggedness ● Operation for SINAMICS S120M distributed with respect to relative humidity components Temperature: -15 ...
  • Page 55 System overview 3.5 System Data Installation altitude 0 ... 1000 m above sea level without derating ● Operation > 1000 ... 4000 m ● Reduction of the output current by 10% per 1000 meters, or ● Reduction in the ambient temperature by 5 °C per 1000 meters >...
  • Page 56 System overview 3.5 System Data Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 57: Adapter Module 600

    Adapter Module 600 Description The Adapter Module 600 (AM600) is the interface between the central SINAMICS (Booksize) components and the S120M integrated in the motor. The AM600 is implemented in the booksize compact format with 75 mm module width and opens a line of distributed S120M drives.
  • Page 58 Adapter Module 600 4.1 Description ● Segment length between two S120M: Maximum 75 m. ● The total cable length, motor + hybrid cable, depends on the central power infeed via the Line Module. Cooling methods The AM600 has internal air cooling. Identification at DRIVE-CLiQ The AM600 is not an active DRIVE-CLiQ node.

  • Page 59: Safety Instructions For Adapter Modules

    There is also a risk of an electric shock. This can result in serious injury or death. ● Use only adapters (DC link adapters and DC link infeed adapters) approved by Siemens for connection to the DC link.
  • Page 60 Damage or malfunctions can occur on the devices or system if incorrect or unapproved DRIVE-CLiQ cables or hybrid cables are used. ● Only use suitable DRIVE-CLiQ cables and hybrid cables that have been approved by Siemens for the respective application. Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 61: Interface Description

    Adapter Module 600 4.3 Interface description Interface description 4.3.1 Overview Figure 4-1 Adapter Module 600 (AM600) Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 62: X1 Hybrid Connector

    Adapter Module 600 4.3 Interface description 4.3.2 X1 hybrid connector Table 4-1 X1 hybrid connector Terminal Signal name Technical data 1 (TXP) Transmit data + 2 (RXP) Receive data + 3 (TXN) Transmit data - 4 (RXN) Receive data - Protective conductor Electronics ground 48 V power supply...

  • Page 63: X21 Terminal Strip For Operating State

    Adapter Module 600 4.3 Interface description 4.3.3 X21 terminal strip for operating state Table 4-2 Terminal strip X21 operating state Terminal Function Technical data Ready signal; Output referred to 24 V electronics ground Current carrying capacity: 100 mA (short-circuit proof) Meaning: The terminal has +24 V, if the electronics power supply is in the specified range.

  • Page 64: X201 Drive-Cliq Interface

    Adapter Module 600 4.3 Interface description 4.3.4 X201 DRIVE-CLiQ interface Table 4-3 DRIVE-CLiQ interfaces X201 Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use Reserved, do not use Reserved, do not use...

  • Page 65: Connection Example

    Adapter Module 600 4.4 Connection example Connection example The line supply connection must always be available. DI/DO, controlled by the Control Unit. No additional load permitted downstream of line contactor The current carrying capacity of the DO must be observed; an output interface may have to be used. Contact established via rear mounting panel or shielding buses in accordance with the EMC installation guideline Figure 4-2 Connection example, Adapter Module 600 (AM600)
  • Page 66 Adapter Module 600 4.4 Connection example Figure 4-3 Connection example, AM600:X21 (operating states) at the Control Unit CU320-2 DP (schematic) Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 67: Meaning Of The Leds

    Adapter Module 600 4.5 Meaning of the LEDs Meaning of the LEDs Two LEDs (green/orange) are provided on the front panel to display the operating state; they are used to display the operating state or for fault diagnostics. In addition to being visualized via the LED, the ready signal (RDY) is also available at terminal strip X21.

  • Page 68: Dimension Drawing

    Adapter Module 600 4.6 Dimension drawing Dimension drawing Figure 4-4 Dimension drawing, Adapter Module 600 (AM600), all data in mm or (inch) Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 69: Mounting

    Adapter Module 600 4.7 Mounting Mounting 4.7.1 Mounting the AM600 (standard) Mounting an AM600 with internal air cooling ① Control cabinet panel/mounting panel ② M6 studs ③ M6 nut ④ Spring washer ⑤ Washer Figure 4-5 Mounting an AM600 with internal cooling Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 70: Mounting An Am600 Using Spacing Bolts

    Adapter Module 600 4.7 Mounting Tightening torque: ● Initially, tighten the nuts by hand ● Then tighten with 6 Nm (53.1 lbf in) in the specific sequence 1 to 4, diagonally Note Installation location in the cabinet ● Mount the Adapter Modules 600 vertically in the control cabinet. 4.7.2 Mounting an AM600 using spacing bolts In order to increase the mounting depth of an AM600, use spacing bolts (Article number:...
  • Page 71 Adapter Module 600 4.7 Mounting ① M6 x 20 screw, Torx T27 ② Spacing bolts, SW 17 (6SL3462-1CC00-0AA0) ③ Mounting panel Figure 4-7 Mounting an Adapter Module 600 with spacing bolts Tightening torque: 6 Nm (53.1 lbf in) As an alternative to press-in nuts, you can secure spacing bolts with M6 nuts at the rear of the mounting panel.
  • Page 72 Adapter Module 600 4.7 Mounting Preparing the mounting panel ● Drill Ø 6.5 mm holes for spacing bolts ● Distance 25 mm ±0.15 mm for module width 75 mm ① Spacing bolt ② M6 nuts ③ Mounting panel Figure 4-8 Installing the spacing bolts with M6 nuts on the rear of the mounting panel Tightening torque: 6 Nm (53.1 lbf in) Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 73: Electrical Connection

    Adapter Module 600 4.8 Electrical connection Electrical connection The DC link busbars and 24 V busbars of the components must be connected in a drive line-up before commissioning. Observe the notes on arranging the components and on the current- carrying capacity of the DC link busbars in the Equipment Manual SINAMICS S120 "Booksize Power Units".
  • Page 74 Adapter Module 600 4.8 Electrical connection 3. Fasten the DC link screws with a tightening torque of 1.8 Nm (15.9 lbf in). It is essential that you follow the sequence shown below (1 and 2). 4. Tighten the DC link screw on the right-hand side of the module for the components of the drive line-up arranged on the far right with a tightening torque of 1.8 Nm (15.9 lbf in).
  • Page 75 Adapter Module 600 4.8 Electrical connection WARNING Fire hazard for 24 V connectors and unconnected DC link busbars You must only use the 24 V connectors if the DC link busbars of the components have been connected to each other. Otherwise, the 24 V connectors could suffer contact erosion. ●...

  • Page 76: Technical Data

    Adapter Module 600 4.9 Technical data Technical data Table 4-6 Technical data AM600 AM600 Unit 6SL3555-2BC10-0AA0 Line system configurations of the infeed TN/TT line systems with groun‐ ded neutral point or IT line sys‐ tems Electronic power (input) Electronics voltage 24 (-15% ...

  • Page 77: Characteristics

    Adapter Module 600 4.9 Technical data 4.9.1 Characteristics Derating characteristics ● For the 24 V busbar, the following characteristic applies, which limits the maximum output power: Figure 4-10 Output power as a function of the input voltage Note 24 V busbar Current carrying capacity of the 24 V busbar: max.
  • Page 78 The number of S120M which each AM600 can operate depends on the power data as specified above and the line length connected. It is determined using the SIZER for SIEMENS Drives engineering tool, or it can be taken from the following diagram.

  • Page 79: S120M

    S120M Description The S120M component is a servomotor... ● With an integrated power unit ● With/without holding brake (15th position in the Article No.) ● With 20-bit absolute DQI encoder, multiturn The use of S120M components is only permissible on line supplies with grounded neutral point. S120M is connected to the SINAMICS S120 central system via a hybrid cable with integrated DRIVE-CLiQ via the Adapter Module 600.

  • Page 80: Safety Instructions For S120M

    ● For connection to the AM600 via interface X1, only use a suitable hybrid cable that has been approved by Siemens for this application and is not damaged. CAUTION Fire hazard resulting from hot surface temperatures During operation and for a short while after the equipment has been switched off, the surface of the S120M is at a temperature which may cause burns if it is touched.
  • Page 81 Damage through use of incorrect DRIVE-CLiQ cables Damage or malfunctions can occur on the devices or system when incorrect or unapproved DRIVE-CLiQ cables are used. ● Only use suitable hybrid cables which have been approved by Siemens for connecting the S120M. Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 82: Mechanical Properties

    S120M 5.3 Mechanical properties Mechanical properties 5.3.1 Shaft sealing ring Protection against water alone is not adequate for cooling-lubricating mediums that contain oil, can creep and/or are aggressive. ● Protect the S120M with a suitable cover. ● Choose a degree of protection for the motor that adequately seals the motor shaft. Table 5-1 Sealing of the motor shaft Degree of pro‐...

  • Page 83: Radial Force Loading

    S120M 5.3 Mechanical properties 5.3.2 Radial force loading Point of application of radial forces F at the shaft extension for: ● average operating speeds ● nominal bearing service life (L ) of 25000 h 10 h Dimension Distance between the point of application of force F and the shaft shoulder in mm Figure 5-1 Force application point at the DE...
  • Page 84 S120M 5.3 Mechanical properties Figure 5-3 Maximum permissible radial force at S120M SH48 (article number: 6SL354. -6DF71) Figure 5-4 Maximum permissible radial force at S120M SH63 (article number: 6SL356. -6DF71) Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 85: Axial Force Stressing

    S120M 5.3 Mechanical properties 5.3.3 Axial force stressing When using, for example, helical toothed wheels as drive element, in addition to the radial force, there is also an axial force on the bearings of the S120M. For axial forces, the spring- loading of the bearings can be overcome so that the rotor is displaced corresponding to the axial bearing play present.

  • Page 86: Interface Description

    ④ Motor 1FK7 ⑤ 4 mounting points for the drive (flange) ⑥ Siemens logo Protective conductor connection (M5 / 3 Nm (26.6 lbf in)) Figure 5-5 Design and interface overview S120M Shaft and flange The specifications, particularly for the centering distance and hole circle, correspond to those of the 1FK7 motor series.
  • Page 87 S120M 5.4 Interface description Electrical connection system Figure 5-6 S120M interfaces X1 and X2 Hybrid connector with connections for: ● centrally generated DC link voltage ● electronics power supply 48 V ● DRIVE-CLiQ ● Protective conductor M12 socket: Connection for sensors and actuators M12 socket: Connection is to externally release the holding brake (X4 has no function for motors without integrated holding brake) M5 female thread: Protective conductor connection (3 Nm (26.6 lbf in))

  • Page 88: X1/X2 Hybrid Connector

    S120M 5.4 Interface description 5.4.2 X1/X2 hybrid connector Table 5-2 X1/X2 hybrid connector Terminal Signal name Technical data 1 (TXP) Transmit data + 2 (RXP) Receive data + 3 (TXN) Transmit data - 4 (RXN) Receive data - Protective conductor Electronics ground 48 V DC power supply DC link voltage - (M600)

  • Page 89: X3/X4 Signal Interfaces

    S120M 5.4 Interface description 5.4.3 X3/X4 signal interfaces Table 5-3 X3: M12 socket, digital inputs/outputs and sensor supply, socket, A-coded 5-pole Terminal Designation Technical data M12 P24_SENSOR The DI/DO are protected against polarity reversal. Digital input: DI/DO 0 Voltage: -3 V ... +30 V DC M_EXT Current drain, typical: 10 mA at 24 V DI/DO 1...
  • Page 90 S120M 5.4 Interface description Table 5-4 X4: M12 socket, external brake, socket, D-coded 4-pole Terminal Designation Technical data BR_RELEASE Brake supply voltage, external: 24 V DC ±10% Reserved, not used Ground, brake supply voltage, external Reserved, not used Note The X4 interface has no function on S120M motors without holding brakes. Note Cable lengths at X3/X4 Maximum cable length: 30 m each...

  • Page 91: Connection Example

    S120M 5.5 Connection example Connection example Figure 5-7 Connection example, S120M Manual, 06/2019, 6SL3097-5AW00-0BP1...
  • Page 92 S120M 5.5 Connection example Figure 5-8 Connection example for S120M with DRIVE-CLiQ Extension (number of S120M > 6) Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 93: Meaning Of The Leds

    S120M 5.6 Meaning of the LEDs Meaning of the LEDs Table 5-5 S120M - description of the LEDs State Description, cause Remedy Ready DC LINK The electronics power supply is missing or lies outside – the permissible tolerance range. Green –...

  • Page 94: Dimension Drawings

    S120M 5.7 Dimension drawings Dimension drawings Figure 5-9 Dimension drawing of S120M Table 5-6 Table with dimension data in mm and (inch) Article number Length Width Height Height Flange Centering Shaft □f edge d x L 6SL3532-6DF71-0R.. 250 (9.84) 72 (2.83) 126 (4.96) 188 (7.4) 72 (2.83)

  • Page 95: Mounting

    S120M 5.8 Mounting Mounting Heat dissipation S120M is cooled through the A flange and as a result of self convection. Hotspots occur when installed in a completely enclosed, thermally insulated space. This can cause the S120M to prematurely trip. Please ensure that S120M components can be adequately cooled by not obstructing convection.
  • Page 96 S120M 5.8 Mounting NOTICE Damage caused by liquid in the case of vertical installation with the shaft extension facing upwards If the shaft extension has been installed facing upwards (IM V3), it must be ensured that no liquid (water, drilling or cooling emulsion, etc.) can accumulate at the upper bearing, as this can damage the drive.
  • Page 97 S120M 5.8 Mounting Effect of thermally insulated/non-insulated mounting without and with gearbox The heat dissipation of the motor via the flange is reduced by an insulated design or by mounting gearboxes on motors. The development of heat also changes depending on the gearbox type.

  • Page 98: Technical Data

    S120M 5.9 Technical data Technical data Table 5-10 Technical data of the S120M Technical data Unit 6SL3532- 6SL3540- 6SL3542- 6SL3562- 6SL3563- 6DF71-0R.. 6DF71-0R.. 6DF71-0R.. 6DF71-0R.. 6DF71-0R.. Motor data Rated speed 3000 3000 3000 3000 3000 Max. speed 9000 9000 6400 5600 6400 Rated torque...
  • Page 99 S120M 5.9 Technical data Technical data Unit 6SL3532- 6SL3540- 6SL3542- 6SL3562- 6SL3563- 6DF71-0R.. 6DF71-0R.. 6DF71-0R.. 6DF71-0R.. 6DF71-0R.. Total angular error ±60" ● In the range from -15 °C up to 40 °C ±120" ● In the range from 40 °C up to 115 °C Pitch/subdivision angular error ±20"...

  • Page 100: Characteristics

    S120M 5.10 Characteristics 5.10 Characteristics 5.10.1 Torque characteristics —— SINAMICS ALM 400 V line supply (DC link voltage 600 V DC) - - - - SINAMICS BLM/SLM 400 V line supply (DC link voltage 540 V DC) Figure 5-11 Torque characteristics S120M on 400 V line supply for SH36 (6SL3532-6DF71-0R..) ——...
  • Page 101 S120M 5.10 Characteristics Figure 5-12 Torque characteristics S120M on 480 V line supply for SH36 (6SL3532-6DF71-0R..) M_max S3 25% S3 40% S3 60% 1000 2000 3000 4000 5000 6000 7000 8000 9000 n [min-1] —— SINAMICS ALM 400 V line supply (DC link voltage 600 V DC) - - - - SINAMICS BLM/SLM 400 V line supply (DC link voltage 540 V DC) Figure 5-13 Torque characteristics S120M on 400 V line supply for SH48 (6SL3540-6DF71-0R..)
  • Page 102 S120M 5.10 Characteristics —— SINAMICS ALM 400 V line supply (DC link voltage 600 V DC) - - - - SINAMICS BLM/SLM 400 V line supply (DC link voltage 540 V DC) Figure 5-15 Torque characteristics S120M on 400 V line supply for SH48 (6SL3542-6DF71-0R..) ——...
  • Page 103 S120M 5.10 Characteristics —— SINAMICS ALM 400 V line supply (600 V DC link voltage) - - - - SINAMICS BLM/SLM 400 V line supply (DC link voltage 540 V DC) Figure 5-17 Torque characteristics S120M on 400 V line supply for SH63 (6SL3562-6DF71-0R..) ——...
  • Page 104 S120M 5.10 Characteristics —— SINAMICS ALM 400 V line supply (600 V DC link voltage) - - - - SINAMICS BLM/SLM 400 V line supply (DC link voltage 540 V DC) Figure 5-19 Torque characteristics S120M on 400 V line supply for SH63 (6SL3563-6DF71-0R..) ——...

  • Page 105: Overload Capability

    A flange. The minimum sizes of the motor flange must be maintained in order to be able to achieve the maximum output data. We recommend the "SIZER" engineering software to select a suitable S120M. See SIZER: http://support.automation.siemens.com/WW/view/de/10804987/130000 Figure 5-21 Duty cycle 2 x I...

  • Page 106: Derating Characteristics

    S120M 5.10 Characteristics Figure 5-25 Duty cycle 1.5 I with base load base Figure 5-26 Duty cycle 1.76 I with base load base 5.10.3 Derating characteristics For SINAMICS, the rated data is only applicable for a specified range. Outside this range, certain performance data are restricted.
  • Page 107 S120M 5.10 Characteristics Derating characteristics as a function of the ambient temperature Figure 5-27 Derating as a function of the ambient temperature The full torque is output in the range between -15 ℃ and +40 ℃. For temperatures between +40 °C and +55 °C, the static torque must be reduced according to the diagram above.

  • Page 108: Motor Holding Brake

    S120M 5.11 Motor holding brake 5.11 Motor holding brake 5.11.1 Description The holding brake is used to clamp the motor shaft when the motor is at a standstill. It is not a working brake that is used to brake a motor that is still rotating. Restricted Emergency Stop operation is permissible.
  • Page 109 S120M 5.11 Motor holding brake The S120M directly provides the current required by the motor holding brake. Contactors and protective circuits are not required. Refer to the technical data for the relevant times for holding operation of the motor holding brake.
  • Page 110 S120M 5.11 Motor holding brake Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 111: Drive-Cliq Extension

    DRIVE-CLiQ Extension Description A central Control Unit can only control a limited number of drives. If multiple S120M drives are operated on a common line, then an additional Control Unit is required. The closed-loop control signals are fed to the line using DRIVE-CLiQ, via a DRIVE-CLiQ Extension. DRIVE-CLiQ Extension without hybrid connector DRIVE-CLiQ Extension with hybrid connector DRIVE-CLiQ Extension includes:...

  • Page 112: Safety Instructions For Drive-Cliq Extensions

    Damage or malfunctions can occur on the devices or system if incorrect or unapproved DRIVE-CLiQ cables or hybrid cables are used. ● Only use suitable DRIVE-CLiQ cables and hybrid cables that have been approved by Siemens for the respective application. Note Maintaining the degree of protection The degree of protection is ensured when all of the connectors are inserted and interlocked/ screwed.

  • Page 113: Interface Description

    DRIVE-CLiQ Extension 6.3 Interface description Interface description 6.3.1 Overview DRIVE-CLiQ Extension (DQE) has two connections for the S120M hybrid connector as well as a connection for DRIVE-CLiQ. The DRIVE-CLiQ signals of the incoming hybrid line are terminated and the DRIVE-CLiQ signals of the DRIVE-CLiQ cable are fed into the new hybrid line.

  • Page 114: Drive-Cliq Connector

    DRIVE-CLiQ Extension 6.3 Interface description Connecting the hybrid cable at the S120M of the next line Table 6-2 Terminal strip X2 (OUT) Terminal Signal name Technical data 1 (TXP) Transmit data + 2 (RXP) Receive data + 3 (TXN) Transmit data - 4 (RXN) Receive data - Potential equalization...

  • Page 115: Dimension Drawing

    DRIVE-CLiQ Extension 6.4 Dimension drawing Dimension drawing ① Drilling pattern ② Output (to the next S120M) ③ DRIVE-CLiQ ④ Input (from the previous S120M) Protective conductor connection (3 Nm / 26.6 lbf in) Figure 6-2 Dimension drawing DRIVE-CLiQ Extension Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 116: Mounting

    DRIVE-CLiQ Extension 6.5 Mounting Mounting Thanks to its IP65 degree of protection, the DRIVE-CLiQ Extension can be mounted everywhere in the distributed I/O. Two M5 screw holes are provided for mounting in the system. WARNING Electric shock due to high leakage currents caused by an interrupted external protective conductor The drive components conduct a high leakage current via the protective conductor.

  • Page 117: Technical Data

    DRIVE-CLiQ Extension 6.6 Technical data Technical data Table 6-4 Technical data of DRIVE-CLiQ Extension Technical data Unit 6SL3555-0AA00-6AB0 DC link voltage 510 … 720 Current-carrying capacity of the DC link < 40 °C) ambient Current-carrying capacity of the electronics Mounting position/type of construction Vibration test in operation According to IEC 60068-2-6 test Fc (sinusoidal) Class 3M3 according to EN 60721-3-3...
  • Page 118 DRIVE-CLiQ Extension 6.6 Technical data Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 119: Hybrid Cabinet Bushing

    Hybrid Cabinet Bushing Description The Hybrid Cabinet Bushing (HCB) is used as a cabinet bushing for the hybrid cable and a DRIVE-CLiQ cable. An IP65 degree of protection is realized using the HCB. To achieve this, a DRIVE-CLiQ cable with degree of protection IP67 must be connected outside the cabinet. A DRIVE-CLiQ cable is connected in the cabinet, which as a minimum, corresponds to the degree of protection of the other components in the cabinet.

  • Page 120: Safety Instructions For The Hybrid Cabinet Bushing

    Damage or malfunctions can occur on the devices or system if incorrect or unapproved DRIVE-CLiQ cables or hybrid cables are used. ● Only use suitable DRIVE-CLiQ cables and hybrid cables that have been approved by Siemens for the respective application. Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 121: Interface Description

    Hybrid Cabinet Bushing 7.3 Interface description Interface description Hybrid Cabinet Bushing, inner Protective conductor connection (3 Nm / 26.6 lbf in) ① Fastening clips with M5 Allen set screw (0.5 Nm / 4.4 lbf in) and M5 Torx screws (3 Nm / 26.6 lbf in) ②...
  • Page 122 Hybrid Cabinet Bushing 7.3 Interface description Note Explanation of the interfaces A precise description of the interfaces can be found in the "Interface description" chapter relating to DRIVE-CLiQ Extension, under Hybrid connector (Page 111) or DRIVE-CLiQ connector (Page 112). Note Malfunctions due to polluted DRIVE-CLiQ interfaces Malfunctions can occur in the system through the use of polluted DRIVE-CLiQ interfaces.

  • Page 123: Dimension Drawing

    Hybrid Cabinet Bushing 7.4 Dimension drawing Dimension drawing ① Hybrid Cabinet Bushing, outer ② Hybrid Cabinet Bushing, inner ③ Cutout required in the control cabinet panel Figure 7-3 Dimension drawing Hybrid Cabinet Bushing Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 124: Mounting

    Hybrid Cabinet Bushing 7.5 Mounting Mounting Complete mounting Connecting the HCB in the wall cutout ② 1. Make a cutout for the Hybrid Cabinet Bushing in the control cabinet panel as shown in the dimension drawing (Page 121). 2. Connect the Hybrid Cabinet Bushing through the cutout from the outside. ①...

  • Page 125: Technical Data

    Hybrid Cabinet Bushing 7.6 Technical data Technical data Table 7-1 Technical data of the Hybrid Cabinet Bushing Technical data Unit 6SL3555-2DA00-0AA0 DC link voltage 510 … 720 Current-carrying capacity of the DC link < 40 °C) ambient Current-carrying capacity of the elec‐ tronics Mounting position/type of construction Cooling method...
  • Page 126 Hybrid Cabinet Bushing 7.6 Technical data Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 127: Control Cabinet Design

    Control cabinet design General Note Control cabinet design, EMC, EMF, overcurrent protection Additional information on the topics ● Control cabinet design ● Electromagnetic compatibility (EMC) ● Electromagnetic fields (EMF) in the workplace, and ● Overcurrent and overvoltage protection can be found in the SINAMICS S120 Equipment Manual "Booksize Power Units". The control and drive components of a drive system are approved for industrial and commercial use in industrial networks.
  • Page 128 Control cabinet design 8.1 General Note Protection against condensation and electrically conductive contamination To ensure functional safety and safety functions of Safety Integrated, protect the AM600 and the other components of the drive line-up, e.g. by installation in a control cabinet with degree of protection IP54 according to IEC 60529 or Type 12 according to NEMA 250.

  • Page 129: Safety Instructions For Control Cabinet Design

    Control cabinet design 8.2 Safety instructions for control cabinet design Safety instructions for control cabinet design WARNING Electric shock when connecting/disconnecting live cables Because of the DC link capacitors, a hazardous voltage is present for up to five minutes after the power supply has been switched off.

  • Page 130: Dc Supply Voltage

    Control cabinet design 8.3 24 V DC supply voltage 24 V DC supply voltage 8.3.1 General The 24 V DC voltage is required for: ● Supply to the electronics of the SINAMICS components via the integrated 24 V busbar ● Supply to the electronics of the Control Units, Option Boards, Sensor Modules, and Terminal Modules, as well as the process voltage of their digital inputs ●...
  • Page 131 Control cabinet design 8.3 24 V DC supply voltage Using a Control Supply Module If you are using a Control Supply Module, apply the 24 V supply directly via the 24 V busbars. The electronic current limiting function integrated in the Control Supply Module protects the busbar system when a fault occurs.
  • Page 132 Control cabinet design 8.3 24 V DC supply voltage When laying the cables, also ensure that ● no more than one conductor pair is bundled and ● the 24 V cables are routed separately away from other cables and conductors that could carry the operating current.

  • Page 133: X24 24 V Terminal Adapter

    Control cabinet design 8.3 24 V DC supply voltage 8.3.3 X24 24 V terminal adapter Table 8-1 Terminal strip X24 Terminal Designation Technical data 24 V power supply 24 VDC supply voltage Ground Electronics ground The 24 V terminal adapter is not part of the scope of delivery of the Adapter Module 600. It is included in the scope of delivery of the Line Modules and Control Supply Modules (Article number: 6SL3162-2AA00-0AA0).

  • Page 134: Installing The 24 V Terminal Adapter

    Control cabinet design 8.3 24 V DC supply voltage 8.3.4 Installing the 24 V terminal adapter ① 24 V terminal adapter ② Screw for fixing: SHR, PT-TORX K30-3, 0X16-ST-A2F WN1452 / from EJ Figure 8-3 Mounted 24 V terminal adapter You can mount the 24 V terminal adapter on any Adapter Module 600.
  • Page 135 Control cabinet design 8.3 24 V DC supply voltage Table 8-2 Mounting the 24 V terminal adapter using an Active Line Module (36 kW) as example Release the protective cover using a flat- Open the protective cover. Clip on the 24 V terminal adapter and bladed screwdriver 1 x 5.5.
  • Page 136 Control cabinet design 8.3 24 V DC supply voltage Note Mounting the 24 V terminal adapter on the component The 24 V terminal adapter should be mounted to the left of the component located at the far left; if it is positioned anywhere else, there may not be enough space for the red 24 V jumpers. If necessary, the 24 V terminal adapter can also be positioned on the right for 50 mm and 100 mm modules.

  • Page 137: Connection System

    Control cabinet design 8.4 Connection system Connection system 8.4.1 Power/signal cables Connection system S120M The components of the S120M should be connected using DRIVE-CLiQ signal cables and hybrid cables. Table 8-3 Components of the S120M connection system Designation Article No. Hybrid cable 6FX8002-7HY..-..
  • Page 138 Control cabinet design 8.4 Connection system Figure 8-4 Hybrid cable: acceleration as a function of the traversing path (minimum curve) Table 8-5 Core assignment Designation/ Meaning Signal name Cross-section Load Color (AWG)] YE/PK/GN/BU DRIVE‑CLiQ signal cable (shielded) DRIVE-CLiQ (1x4xAWG22)/C - Electronics power supply 2.5 (AWG 12) Ground (GND)
  • Page 139 Control cabinet design 8.4 Connection system Figure 8-5 Output current as a function of the ambient temperature The following prefabricated hybrid cables can be ordered to connect the components in the distributed drive line: Figure 8-6 Hybrid cable article number Cable lengths for the prefabricated hybrid cable can be taken from the length code of the article number (MLFB).
  • Page 140 Control cabinet design 8.4 Connection system Hybrid Cable, outlet versions The following outlet versions of the hybrid connector at the Hybrid Cable are possible: ① DE of the S120M ② NDE of the S120M ③ Connection for the centrally generated DC link voltage ④...
  • Page 141 For prefabricated hybrid cables, it is not permissible to change the plug inserts. Hazardous touch voltages could occur, which could lead to severe injury or death. ● Always use prefabricated hybrid cables in the original state supplied from Siemens. Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 142: Connection Via Hybrid Cable: Am600 - S120M

    Control cabinet design 8.4 Connection system 8.4.2 Connection via Hybrid Cable: AM600 - S120M The following connection options are available from the Adapter Module 600 to the S120M using the hybrid cable: ① DE of the S120M (DE S120M) ② NDE of the S120M (NDE S120M) ③...

  • Page 143: Connection Via Hybrid Cable: Am600 - Hybrid Cabinet Bushing

    Control cabinet design 8.4 Connection system 8.4.3 Connection via Hybrid Cable: AM600 - Hybrid Cabinet Bushing The following connection option from the Adapter Module 600 (AM600) to the Hybrid Cabinet Bushing is possible using the hybrid cable (HCB): ① Adapter Module 600 ②...

  • Page 144: Connection Via Hybrid Cable: Hybrid Cabinet Bushing - S120M

    Control cabinet design 8.4 Connection system 8.4.4 Connection via Hybrid Cable: Hybrid Cabinet Bushing - S120M The following connection options are possible from the Hybrid Cabinet Bushing (HCB) to the S120M using the hybrid cable: ① DE of the S120M ②...

  • Page 145: Hybrid Cable Connection At The S120M

    Control cabinet design 8.4 Connection system 8.4.5 Hybrid Cable connection at the S120M The following connection options are possible at the S120M using the hybrid cable: ① DE of the S120M ② NDE of the S120M ③ Hybrid cable DE (S120M)/DE (S120M) (6FX8002-7HY22-..) ④...

  • Page 146: Hybrid Cable Connection At Drive-Cliq Extension

    Control cabinet design 8.4 Connection system 8.4.6 Hybrid Cable connection at DRIVE-CLiQ Extension The following connection options are possible from the S120M to DRIVE-CLiQ Extension using the hybrid cable: ① DE of the S120M ② NDE of the S120M ③ Hybrid cable NDE/NDE (6FX8002-7HY00-..) ④...

  • Page 147: Maximum Cable Length For Distributed S120M Drive Technology

    Control cabinet design 8.4 Connection system 8.4.7 Maximum cable length for distributed S120M drive technology The table below provides an overview of the maximum permissible cable lengths for the distributed S120M drive technology. Table 8-7 Maximum cable lengths Type Maximum length [m] DRIVE-CLiQ signal cables MC500 DRIVE-CLiQ signal cables MC800PLUS Hybrid cable between Adapter Module 600 and the first S120M...

  • Page 148: Connectable Conductor Cross-Sections For Screw Terminals

    Control cabinet design 8.4 Connection system Example of MOTION-CONNECT 500 (segment length 10 m, 1 DQE, 1 HCB): 100 m - 10 m - 5 m • 2 = <100 m 8.4.8 Connectable conductor cross-sections for screw terminals The type of screw terminal can be taken from the interface description of the particular component.

  • Page 149: Drive-Cliq Signal Cables

    Control cabinet design 8.4 Connection system 8.4.10 DRIVE‑CLiQ signal cables DRIVE-CLiQ signal cables in the central S120M drive area The DRIVE-CLiQ signal cables specified in SINAMICS S120 Equipment Manual "Booksize Power Units" should be used to connect DRIVE-CLiQ to the Adapter Module 600 in the SINAMICS S120 control cabinet.
  • Page 150 Control cabinet design 8.4 Connection system Using DRIVE-CLiQ signal cables You can use any of the following MOTION-CONNECT DRIVE-CLiQ signal cables: ● Article number: 6FX5002-2DC.. or 6FX8002-2DC.. ⇒ cable quality MOTION-CONNECT 500 or MOTION-CONNECT 800PLUS ● Article number: 6FX.002-2DC10-..Cable ends: Connector degree of protection IP20 ⇒ connector IP67 ●...

  • Page 151: Potential Equalization

    Control cabinet design 8.5 Potential equalization Potential equalization Protective connections for central components (AM600) The SINAMICS S Booksize drive system and the Adapter Module 600 (AM600) are designed for use in cabinets with a PE conductor connection. Connect the protective conductor connection of the SINAMICS components to the protective conductor connection of the control cabinet as follows: Table 8-10 Conductor cross-section for copper protective connections...

  • Page 152: Layout Of The Components

    Control cabinet design 8.6 Layout of the components Layout of the components 8.6.1 General The arrangement of the components and equipment takes account of ● Space requirements ● Cable routing ● Bending radii of connecting cables – For MOTION-CONNECT cables, see catalogs D21.4, D31.1 and NC62 –...

  • Page 153: Several Adapter Modules 600

    Control cabinet design 8.6 Layout of the components To calculate the load of the DC link busbar, add the DC link currents I for: ● central and distributed, mixed operation – connected Motor Modules and Adapter Module AM600 ● distributed servo drive technology –...
  • Page 154 Control cabinet design 8.6 Layout of the components An alarm is output if a line with distributed drives is not terminated using a line termination connector. Line termination connector S120M with line termination connector After connecting it, tighten the termination connector so that it cannot be released using the tool provided.

  • Page 155: Several Control Units And Drive-Cliq Extension

    Control cabinet design 8.6 Layout of the components Press the latch at one side using a slotted screw‐ Repeat this operation for the second latch. driver or similar tool – and push out the plug insert by approx. 2 mm. Remove the plug insert.

  • Page 156: Mixed Configurations Comprising Central And Distributed S120 Versions

    Control cabinet design 8.6 Layout of the components 8.6.7 Mixed configurations comprising central and distributed S120 versions It is possible to combine central and distributed S120 versions. Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 157: Service And Maintenance

    Service and maintenance Spare parts You can find spare parts here (https://www.automation.siemens.com/sow?sap- language=EN): Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 158: Replacing Components

    Service and maintenance 9.2 Replacing components Replacing components 9.2.1 Safety instructions WARNING Danger to life when transporting devices and components Serious injury or even death and substantial material damage can occur if the devices are not lifted or transported properly. ●...
  • Page 159 Service and maintenance 9.2 Replacing components Replacing an Adapter Module 600 ① Mounting lugs ② X21 terminal strip for the operating state ③ X201 DRIVE-CLiQ interface ④ 24 V terminal adapter, if available ⑤ 24 V busbar (cover opened) ⑥ DC link busbars (cover opened) ⑦...

  • Page 160: Replacing A S120M

    Service and maintenance 9.2 Replacing components Removal steps ⑦ 1. Remove the hybrid cable from X1 (1 connector). ⑥ 2. Unscrew the connection with the DC link (DC link clip) (4 screws). ③ ② ④ 3. Remove the DRIVE-CLiQ from X201 and the connections at X21/X24 (3 connectors).
  • Page 161 Service and maintenance 9.2 Replacing components Replacing a S120M ① Mounting holes ② M12 socket to externally release the brake ③ Hybrid cable connection ④ Hybrid cable connection ⑤ M12 socket to connect actuators and sensors Protective conductor connection Figure 9-2 Replacing a S120M NOTICE Damage to the S120M if opened...

  • Page 162: Replacing A Fuse In The Adapter Module 600

    Service and maintenance 9.2 Replacing components Now you can remove the S120M. NOTICE Damage to the signal cables when replacing the S120M Signal cables can be damaged when the S120M is disassembled. ● When withdrawing the S120M, ensure that you do not damage any signal cables. Installation steps To install the AM600, perform the removal steps in the reverse order.
  • Page 163 ● Only use the following replacement fuses: – SIBA – Type URZ 14 x 51 mm, gR 800 VDC, 32 A – Art. No. 5012006 – Siemens article number: 6SL3566-7DA00-0AA0. Replacing a fuse in the AM600 ① Fixing screws ②...

  • Page 164: Replacing A Fan In The Adapter Module 600

    ● Before starting any work, also check that the system is in a voltage-free state by measuring at the DC link terminals DCP and DCN. ● Only use the following fan module with fans: – Siemens article number: Fan module AM600 6SL3566-0AA00-0AA0 Manual, 06/2019, 6SL3097-5AW00-0BP1...
  • Page 165 Service and maintenance 9.2 Replacing components Replacing a fan in the AM600 ① Fixing screws ② Fan cover ③ Fan connector Figure 9-4 Replacing a fan in the AM600 Removal steps ① 1. Open the fan cover using a suitable tool (slotted screwdriver or Torx screwdriver).

  • Page 166: Forming The Dc Link Capacitors

    Service and maintenance 9.3 Forming the DC link capacitors Forming the DC link capacitors 9.3.1 Central components (AM600) Description When DC link capacitors are formed, a defined voltage is connected to them and a defined current flows so that the appropriate capacitor characteristics are restored for them to be re- used as DC link capacitors.

  • Page 167: Distributed Components

    The serial number is found on the rating plate. Procedure Contact Siemens Service. WARNING Electric shock due to the residual charge of the DC link capacitors Because of the DC link capacitors, a hazardous voltage is present for up to five minutes after the power supply has been switched off.

  • Page 168: Recycling And Disposal

    Service and maintenance 9.4 Recycling and disposal Recycling and disposal For environmentally friendly recycling and disposal of your old device, please contact a company certified for the disposal of electrical and electronic waste and dispose of the device in accordance with the regulations in your country. Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 169: Appendix

    Appendix List of abbreviations Note The following list of abbreviations includes all abbreviations and their meanings used in the entire SINAMICS family of drives. Abbreviation Derivation of abbreviation Meaning A… Alarm Warning Alternating Current Alternating current Analog Digital Converter Analog digital converter Analog Input Analog input Active Interface Module...
  • Page 170 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Basic Line Module Basic Line Module Binector Output Binector output Basic Operator Panel Basic operator panel Abbreviation Derivation of abbreviation Meaning Capacitance Capacitance C… Safety message Controller Area Network Serial bus system Communication Board CAN Communication Board CAN Communication Board Ethernet...
  • Page 171 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Dynamic Drive Control Dynamic Drive Control Drive Data Set Drive Data Set DHCP Dynamic Host Configuration Protocol Dynamic Host Configuration Protocol (Communica‐ tion protocol) Digital Input Digital input DI/DO Digital Input/Digital Output Digital input/output, bidirectional Deutsches Institut für Normung Deutsches Institut für Normung (German Institute...
  • Page 172 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Electrostatic Sensitive Devices Electrostatic sensitive devices Essential Service Mode Essential service mode Extended Stop and Retract Extended stop and retract Abbreviation Derivation of abbreviation Meaning F… Fault Fault Frequently Asked Questions Frequently Asked Questions FBLOCKS Free Blocks...
  • Page 173 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Hochlaufgeber Ramp-function generator Hydraulic Module Hydraulic Module Human Machine Interface Human Machine Interface High-Threshold Logic Logic with high interference threshold HTTP Hypertext Transfer Protocol Hypertext Transfer Protocol (communication proto‐ col) HTTP Hypertext Transfer Protocol Secure Hypertext Transfer Protocol Secure (communica‐...
  • Page 174 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Kreuzweiser Datenvergleich Data cross-check Know-how protection Know-how protection Kinetische Pufferung Kinetic buffering Proportional gain KTY84-130 Temperature sensor Abbreviation Derivation of abbreviation Meaning Symbol for inductance Light Emitting Diode Light emitting diode Linearmotor Linear motor Lageregler...
  • Page 175 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Motorstromrichter Motor-side converter Messtaster Probe Abbreviation Derivation of abbreviation Meaning N. C. Not Connected Not connected N… No Report No report or internal message NAMUR Normenarbeitsgemeinschaft für Mess- und Regel‐ Standardization association for measurement and technik in der chemischen Industrie control in chemical industries...
  • Page 176 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning PROFIdrive PROFIdrive Precision Drive Control Precision Drive Control Power unit Data Set Power unit data set Power Drive System Drive system Protective Earth Protective ground PELV Protective Extra Low Voltage Safety extra-low voltage Probability of dangerous failure per hour Probability of dangerous failure per hour...
  • Page 177 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning RESM Reluctance synchronous motor Synchronous reluctance motor Ramp-Function Generator Ramp-function generator RJ45 Registered Jack 45 Term for an 8-pin socket system for data transmis‐ sion with shielded or non-shielded multi-wire copper cables Rückkühlanlage Cooling unit...
  • Page 178 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Safety Integrity Level Safety Integrity Level SITOP Siemens power supply system Safely-Limited Acceleration Safely limited acceleration Smart Line Module Smart Line Module Safely-Limited Position Safely Limited Position Safely-Limited Speed Safely limited speed...
  • Page 179 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning Terre Neutre Grounded three-phase line supply Integral time TPDO Transmit Process Data Object Transmit Process Data Object Time-Sensitive Networking Time-Sensitive Networking Terre Terre Grounded three-phase line supply Transistor-Transistor-Logic Transistor-transistor logic Rate time Abbreviation Derivation of abbreviation...
  • Page 180 Appendix A.1 List of abbreviations Abbreviation Derivation of abbreviation Meaning No entries Abbreviation Derivation of abbreviation Meaning Zwischenkreis DC link Zero Mark Zero mark Zustandswort Status word Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 181: Documentation Overview

    Appendix A.2 Documentation overview Documentation overview Manual, 06/2019, 6SL3097-5AW00-0BP1...
  • Page 182 Appendix A.2 Documentation overview Manual, 06/2019, 6SL3097-5AW00-0BP1...

  • Page 183: Index

    Index DRIVE-CLiQ signal cable, 147 24 V connector, 130 Electrical connections 24 V busbars, 72 DC link busbars, 71 Electronics power supply, 51 Adapter Module 600, 55 Adapter Module 600, replacing AM600, 157 Adapter Module 600, replacing fans, 162 Adapter Module 600, replacing fuses, 160 AM600, 55 Forming DC link capacitors, 164 AM600 interface...
  • Page 184 Index Hybrid Cabinet Bushing, 123 S120M motor, 96 Totally Integrated Automation, 33 Overvoltage category, 51 UL certification, 39 Platform Concept, 33 Potential equalization, 149 PROFIBUS DP, 33 PROFINET, 33 X1, 86 X3, 87 radial force loading, 81 Replacing Adapter Module 600, 157 Fan in the Adapter Module 600, 162 Fuses in the Adapter Module 600, 160 S120M, 159...
  • Page 186 Further information Siemens: www.siemens.com Industry Online Support (service and support): www.siemens.com/online-support IndustryMall: www.siemens.com/industrymall Siemens AG Digital Factory Motion Control Postfach 3180 D-91050 Erlangen Germany Scan the QR-Code Scan the QR code for product for product information information...

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