Siemens SINAMICS G120C Getting Started
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Siemens SINAMICS G120C Getting Started

Frequency converter
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SINAMICS G120C
Frequency converter
Getting Started · 03/2012
SINAMICS
Answers for industry.

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Summary of Contents for Siemens SINAMICS G120C

  • Page 1 SINAMICS G120C Frequency converter Getting Started · 03/2012 SINAMICS Answers for industry.
  • Page 3 ___________________ SINAMICS G120C frequency Product overview converter ___________________ Safety notes ___________________ Installing SINAMICS ___________________ Commissioning SINAMICS G120C ___________________ SINAMICS G120C frequency Trouble shooting converter Getting Started Edition 03/2012, Firmware V4.5 03/2012, FW V4.5 A5E03831830B AA...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Parameter list ..........................27 Trouble shooting ............................43 List of alarms and faults .......................43 Product support..........................49 Spare parts...........................49 This Getting Started Guide describes how you install and commission the SINAMICS G120C converter. SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...

  • Page 6: Product Overview

    Product overview The SINAMICS G120C is a range of converters for controlling the speed of three phase motors. The converter is available in three frame sizes. You find a label with the order number: ● On the front of the converter after removing the blind cover or the operator panel.

  • Page 7: Safety Notes

    Static discharges on surfaces or interfaces (e.g. terminal or connector pins) can cause malfunctions or defects. ESD protective measures should therefore be observed when working with converters or converter components. SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 8 Use of mobile radio devices (e.g. telephones, walkie-talkies) in the immediate vicinity of the devices (< 1.8 m) can interfere with the functioning of the equipment. WARNING Filtered drives can only be used on power systems with grounded neutral point. SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 9 Repair WARNING Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by authorized personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.
  • Page 10 5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly. SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...

  • Page 11: Installing

    3 × M4 nuts 4 × M4 nuts 4 × M5 nuts 3 × M4 washers 4 × M4 washers 4 × M5 washers Tightening 2.5 Nm 2.5 Nm 2.5 Nm torque SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...

  • Page 12: Electrical Installation

    Installing 3.2 Electrical installation Electrical installation Connecting line, motor and further components SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 13 Connect the shield to the mounting plate or to the shield plate through a good electrical connection and through the largest possible surface area. Screening example for converter frame size A SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 14 Installing 3.2 Electrical installation Overview of process and user interfaces SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 15 The handling of shielded cables is shown in section Electrical installation (Page 10). SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...

  • Page 16: Pre-Defined Interface Configurations

    3. Select your chosen I/O configuration (macro) during basic commissioning. 4. Change the function of the inappropriate terminals. Fixed speeds See also section: Releasing "Safe Torque Off" (Page 26). SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 17 Automatic / Manual - change over from field bus to jog Factory setting with G120C DP and G120C PN: See also section: Description files for fieldbus configuration (Page 18). SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 18 See also section: Releasing "Safe Torque Off" (Page 26). Analog setpoint See also section: Releasing "Safe Torque Off" (Page 26). Process industry See also section: Description files for fieldbus configuration (Page 18). SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 19 Installing 3.3 Pre-defined interface configurations Two or three wire control Macro 12 is factory setting with the G120C USS/MB and G120C CAN. Communication with the higher-level control via USS SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...

  • Page 20: Description Files For Fieldbus Configuration

    The EDS file for CAN is Internet: CANopen required to operate the (http://support.automation.si converter as a node on a CAN emens.com/WW/view/en/48 bus and announce the device 351511) to the configuration tool. SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...

  • Page 21: Commissioning

    IOP - with handheld 6SL3255-0AA00-4HA0 For mobile use of the IOP PC tools for commissioning, diagnostics and controlling of the converter PC Connection Kit 6SL3255-0AA00-2CA0 Includes a STARTER DVD and USB port. SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 22 ● Select the drive in your project and go online ● In your drive open the "Configuration" mask (double click) ● Start basic commissioning with the "Assistent" button For further information refer to converter operating instructions. SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 23 Futher steps see next section (Page 22). Overview of the BOP-2 menu OK ESC OK ESC OK ESC OK ESC OK ESC OK ESC OK ESC OK ESC SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...

  • Page 24: Basic Commissioning With Bop-2

    The predefined configurations can be found in the section titled Pre-defined interface configurations (Page 14). Set the minimum motor speed. Set the motor ramp-up time. SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 25 This procedure can take up to one minute. Switch over from HAND to AUTO. Now you have finished the basic commissioning and the motor identification. SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...

  • Page 26: Further Settings

    Confirm the parameter number using the OK Confirm the parameter value using the OK   key. key. SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...

  • Page 27: Changing The Function Of Terminals

    DI 3 = low: parameter index = [00] DI 3 = high: parameter index = [01] SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...

  • Page 28: Releasing "Safe Torque Off

    = D0 Copy fail-safe parameters p9701 = DC Confirm fail-safe parameters p0010 = 0 Finish commissioning of fail-safe functions SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...

  • Page 29: Parameter List

    Ready to start Closed-loop torque control active Ready External fault 1 (F07860) Operation enabled CDS bit 1 Fault active r0056 CO/BO: Status word, closed-loop control Coast down active (OFF2) SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 30 Rated motor speed [rpm] p0320 Motor rated magnetizing current/short-circuit r0208 Rated power unit line supply voltage [V] current [A] r0209 Power unit, maximum current p0322 Maximum motor speed [rpm] SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 31 CO: CU analog inputs input voltage/current actual 39 BTU/min 40 BTU/h 41 mbar AI0 (terminals 3/4) 42 inch wg 43 ft wg 44 m wg 45 % r.h. 46 g/kg SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 32 BI: No quick stop/quick stop (OFF3) signal source p0849 BI: No quick stop/quick stop (OFF3) signal source p0852 BI: Enable operation p0854 BI: Master control by PLC p0855 BI: Unconditionally release holding brake SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 33 CO: Fixed speed setpoint 1 [rpm] SIEMENS telegram 352, PZD-6/6: p1002 CO: Fixed speed setpoint 2 [rpm] SIEMENS telegram 353, PZD-2/2, PKW- p1003 CO: Fixed speed setpoint 3 [rpm] p1004 CO: Fixed speed setpoint 4 [rpm] SIEMENS telegram 354, PZD-6/6, PKW-...
  • Page 34 A higher value results in a longer search time. p2000] p1206 Set fault number without automatic restart r1119 CO: Ramp-function generator setpoint at the input p1210 Automatic restart mode [100 % ≙ p2000] SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 35 [100 % ≙ p2001] DC_max p1243 controller dynamic factor [%] DC_max p1245 controller switch-in level (kinetic buffering) DC_min r1246 controller switch-in level (kinetic buffering) DC_min [100 % ≙ p2001] SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 36 CO: Torque limit for speed controller output r1337 CO: Actual slip compensation [100 ≙ 100%] [0] Upper limit [100 % ≙ p2003] p1338 V/f mode resonance damping gain SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 37 Speed controller optimization in encoderless No protocol operation p1961 Saturation characteristic speed to determine [%] MODBUS p1965 Speed_ctrl_opt speed [100 % ≙ p0310] PROFIBUS p1967 Speed_ctrl_opt dynamic factor [%] SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 38 BO: PROFIdrive PZD1 receive bit-serial No connection (search for baud rate) r2091 BO: PROFIdrive PZD2 receive bit-serial Connection OK (baud rate found) r2092 BO: PROFIdrive PZD3 receive bit-serial SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 39 CO: Techn. controller fixed value 3 [100 ≙ 100%] maximum value [%] p2204 CO: Techn. controller fixed value 4 [100 ≙ 100%] p2238 Techn. controller motorized potentiometer minimum value [%] SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 40 CO/BO: NAMUR message bit bar No inversion Inversion of the technology controller actual value signal p3320 Fluid flow machine P = f(n), Y coordinate: P flow 1%, point 1 SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 41 Know-how protection Control Unit reference serial number p8611 CAN Pre-defined Error Field [hex] p7760 Write protection/know-how protection status p8620 CAN Node-ID 1 = Write protection active r8621 CAN Node-ID effective SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 42 CAN Transmit Mapping for TPDO 3 [hex] r8955 CBE20 MAC Address of Station p8733 CAN Transmit Mapping for TPDO 4 [hex] r8960 PN Subslot assignment p8734 CAN Transmit Mapping for TPDO 5 [hex] SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 43 SI version, safety functions integrated in the drive (processor 1) r9771 SI common functions (processor 1) r9772 CO/BO: SI status (processor 1) r9773 CO/BO: SI status (processor 1 + processor 2) SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 44 Commissioning 4.2 Further settings SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...

  • Page 45: Trouble Shooting

    F01033 Unit switchover: Reference Set the value of the reference parameter to a value other than 0.0 (p0304, parameter value invalid p0305, p0310, p0596, p2000, p2001, p2002, p2003, r2004). SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 46 Motor temperature sensor fault Make sure that the sensor is connected correctly. Check the parameterization (p0601). F07086 Unit switchover: Parameter limit Check the adapted parameter values and if required correct. F07088 violation SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 47 Motor blocked Make sure that the motor can rotate freely.  Check the torque limit: r1538 for a positive direction of rotation; r1539 for  a negative direction of rotation. SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 48 IP address, subnet mask or default gateway is not correct.  IP address or station name used twice in the network.  Station name contains invalid characters.  SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 49 Reduce the pulse frequency. F30005 I2t converter overload Check the rated currents of the motor and Power Module. Reduce current limit p0640. When operating with U/f characteristic: Reduce p1341. SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 50 PROFINET: Second controller "Shared Device" is activated (p8929 = 2). However, only the connection to a missing PROFINET controller is present. For further information, please refer to the List Manual. SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...

  • Page 51: Product Support

    United Kingdom +33 (0) 821 801 122 +49 (0)911 895 7222 +39 (02) 24362000 +34 902 237 238 +44 161 446 5545 Further service telephone numbers: Product support (http://support.automation.siemens.com/WW/view/en/4000024) Table 5- 4 Manuals with further information Information Manual Content Available...
  • Page 52 Trouble shooting 5.3 Spare parts SINAMICS G120C frequency converter Getting Started, 03/2012, FW V4.5, A5E03831830B AA...
  • Page 54 Siemens AG We reserve the right to make technical changes. Industry Sector © Siemens AG 2012 Drive Technologies Motion Control Systems P.O. Box 3180 91050 ERLANGEN GERMANY www.siemens.com/sinamics-g120...

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