Siemens SIMATIC PCS 7 BOX Manual
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Siemens SIMATIC PCS 7 BOX Manual

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SIMATIC
PCS 7 BOX
Manual
Edition 04/2004
A5E00272813-01
Preface, Contents
What is SIMATIC PCS 7 BOX?
Concept and Areas
of Application
Structure of
SIMATIC PCS 7 BOX
Commissioning
and Configuration
Additional Commissioning
and Configuration
Index
1
2
3
4
5

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Summary of Contents for Siemens SIMATIC PCS 7 BOX

  • Page 1 Preface, Contents What is SIMATIC PCS 7 BOX? Concept and Areas SIMATIC of Application Structure of SIMATIC PCS 7 BOX Process Control System PCS 7 Commissioning and Configuration PCS 7 BOX Additional Commissioning and Configuration Manual Index Edition 04/2004 A5E00272813-01...
  • Page 2 Trademarks SIMATIC®, SIMATIC HMI® and SIMATIC NET® are registered trademarks of SIEMENS AG. Third parties using for their own purposes any other names in this document which refer to trademarks might infringe upon the rights of the trademark owners.
  • Page 3 • How is SIMATIC PCS 7 BOX commissioned and configured? • How are projects configured with SIMATIC PCS 7 BOX? The electronic form of the "SIMATIC PCS 7 BOX" manual is located on the CD "Process Control System PCS 7 - Electronic Manuals". You can read and print it using the Acrobat Reader.

  • Page 4: A5E00272813

    Preface Further Support If you have any technical questions, please get in touch with your Siemens representative or agent responsible. You will find your contact person at: http://www.siemens.com/automation/partner You will find a guide to the technical documentation offered for the individual SIMATIC Products and Systems here at: http://www.siemens.com/simatic-tech-doku-portal...
  • Page 5 Peking Worldwide (Nuernberg) Technical Support 24 hours a day, 365 days a year Phone: +49 (180) 5050-222 Fax: +49 (180) 5050-223 mailto:adsupport@siemens.com GMT: +1:00 Europe / Africa (Nuernberg) United States (Johnson City) Asia / Australia (Beijing) Authorization Technical Support and...
  • Page 6 Preface Service & Support on the Internet In addition to our documentation, we offer our Know-how online on the internet at: http://www.siemens.com/automation/service&support where you will find the following: • The newsletter, which constantly provides you with up-to-date information on your products.

  • Page 7: Table Of Contents

    The Operator Panel of the CPU 416-2 PCI.............3-17 Commissioning and Configuration................4-1 Overview of Commissioning and Configuration ..........4-1 Configuring SIMATIC PCS 7 BOX for a Single Station System .......4-2 4.2.1 Step 1: Configuring the PC Stations Using the Commissioning Wizard...4-2 4.2.2 Step 2: Configuring the PC Using the Component Configurator ......4-4...
  • Page 8 Step 1: Configuring the PC Stations Using the Commissioning Wizard..5-14 5.2.3 Step 2: Configuring the PC Using the Component Configurator ....5-15 5.2.4 Step 3: Adding a SIMATIC PCS 7 BOX Station to Your Project.....5-16 5.2.5 Step 4: Configuring NetPro ................5-18 5.2.6 Step 5: Synchronizing the Time on the AS via the Plant Bus ......5-20...

  • Page 9: What Is Simatic Pcs 7 Box

    SIMATIC PCS 7 BOX enables connection to distributed I/O via the integrated AS in the form of a "CPU 416-2 PCI" PC card. SIMATIC PCS 7 BOX enables you to economically construct an autonomous process control system with all of the necessary components and standard software SIMATIC PCS 7 V6.0 SP3.

  • Page 10: Process Control System Pcs

    What is SIMATIC PCS 7 BOX? Note This documentation contains important information about commissioning and configuration of SIMATIC PCS 7 BOX. The configuration of the automation and visualization conforms to the standards of SIMATIC PCS 7. Please use the following manuals for configuration within the SIMATIC PCS 7 V6.0 SP3 software:...

  • Page 11: Concept And Areas Of Application

    SIMATIC PCS 7 BOX offers an economic and comprehensive entry-level hardware solution for process automation, especially for engineering offices configured with SIMATIC PCS 7. As a package unit, SIMATIC PCS 7 BOX can be installed directly at the location of the automation process since it has been designed for environmental operating conditions.
  • Page 12 Concept and Areas of Application Process Control System PCS 7 - PCS 7 BOX A5E00272813-01...

  • Page 13: Structure Of Simatic Pcs 7 Box

    Structure of SIMATIC PCS 7 BOX Hardware Components of SIMATIC PCS 7 BOX SIMATIC PCS 7 BOX is supplied with the following standard hardware. Technical Specifications of the Box PC 620 Device/Component Model Processor Intel Pentium III; 1.26 GHz, 133 MHz FSB, 512KB SLC;...
  • Page 14 Structure of SIMATIC PCS 7 BOX Accessories • PROFIBUS connector to CPU 416-2 for two DP cables • Power supply cable for PS extension board and internal PC power unit • Batteries • MONITOR • German or international keyboard •...

  • Page 15: Software Components Of Simatic Pcs 7 Box

    OS (Operator Station, WinCC) 2000 • Process Device Manager The pre-installed PDM software on the SIMATIC PCS 7 BOX station is activated by an authorization that must be purchased separately. Process Control System PCS 7 - PCS 7 BOX A5E00272813-01...
  • Page 16 Structure of SIMATIC PCS 7 BOX Note about Authorizations An authorization of SIMATIC PCS 7 provides the right to use products. This right takes the form of a: • CoL (Certificate of License) – a legal proof of the ownership of a copyrighted SIMATIC PCS 7 software product •...

  • Page 17: Compatibility To Simatic Pcs 7

    The "Download Changes to the OS Online" function cannot be performed with the "SIMATIC PCS 7 BOX as single station system" configuration variant. The function can be used with the configuration variants "SIMATIC PCS 7 BOX with external engineering" and "SIMATIC PCS 7 BOX in PCS 7 network".

  • Page 18: Configuration Variants For Simatic Pcs 7 Box

    3.4.1 Configuration Possibilities The following three configuration variants are recommended for the Box PC 620: • SIMATIC PCS 7 BOX as single station system (single station variant) with AS/ES/OS • SIMATIC PCS 7 BOX as AS/OS with an external ES •...

  • Page 19: Simatic Pcs 7 Box As Single Station System

    Structure of SIMATIC PCS 7 BOX 3.4.2 SIMATIC PCS 7 BOX as Single Station System The Box PC 620 serves as a combination PCS 7 engineering station and runtime operator station. The automation function operates on the CPU 416-2 PCI integrated in the Box PC 620 as a PCI card.
  • Page 20 Changes can be made in runtime as usual with PCS 7. There are no restrictions for the PCS 7 programs that can be created. Restrictions The following functions are not possible with the SIMATIC PCS 7 BOX as a single station system: •...
  • Page 21 Structure of SIMATIC PCS 7 BOX Special Features of the CPU 416-2 PCI DP Interface The PROFIBUS DP interface of the CPU 416-2 PCI is fully functional and the capacity of the PROFIBUS DP interface is unrestricted. It is recommended to connected devices that can be controlled by the PDM only to this interface.

  • Page 22: Simatic Pcs 7 Box With External Engineering Station

    In this configuration variant, the Box PC 620 is used with runtime components consisting of the AS/OS single station system and without an engineering authorization. The engineering for the SIMATIC PCS 7 BOX station is performed on an engineering station outside the Box PC 620. The engineering data must be...
  • Page 23 BOX station) determines whether or not the PDM can be activated on the SIMATIC PCS 7 BOX station with the authorization. The external ES must be networked with the SIMATIC PCS 7 BOX station (Box PC 620). An Ethernet network card is therefore required in the external ES. The on- board Ethernet card is used in the Box PC 620.

  • Page 24: Simatic Pcs 7 Box In A Pcs 7 Network

    "SIMATIC PCS 7 BOX with external engineering" variant, two network connections are needed from the SIMATIC PCS 7 BOX station to the terminal and plant bus. In this variant, you can perform the time synchronization of the CPU 416-2 PCI using a time master integrated in the plant bus.
  • Page 25 The connection of the PDM (through the ES in a PCS 7 network of the PDM or on the SIMATIC PCS 7 BOX station) determines whether or not the PDM can be activated on the SIMATIC PCS 7 BOX station or the ES in a PCS 7 network of the PDM with the authorization.
  • Page 26 PC clock. • The communication between an AS in a PCS 7 network and the CPU 416-2 PCI within the SIMATIC PCS 7 BOX station can be performed with the software WinAC 3.4 for SIMATIC S7 CPU 416-2 PCI. Note...

  • Page 27: Connection Options For Simatic Pcs 7 Box

    DP/PA coupler is used for the connection of the PROFIBUS PA to a PROFIBUS Configuration of Intelligent Field Devices via SIMATIC PDM You can configure intelligent field devices from the SIMATIC PCS 7 BOX station using the Process Device Manager (PDM). The integrated PROFIBUS DP connection of the CPU 416-2 PCI must be connected to the "on-board CP 5611"...

  • Page 28: Network Connection To Ethernet

    PCI to be operated even when the Box PC 620 is switched off. The PS extension board is a standard component in SIMATIC PCS 7 BOX. Connecting a backup battery to the PS extension board enables several startup variants for the CPU 416-2 PCI (restart, warm restart and complete restart).

  • Page 29: The Operator Panel Of The Cpu 416-2 Pci

    Structure of SIMATIC PCS 7 BOX The Operator Panel of the CPU 416-2 PCI 3.6.1 The Operator Panel of the CPU 416-2 PCI The operator and display elements of the CPU 412-2 PCI are symbolically represented as an operator panel on the PC display.
  • Page 30 Structure of SIMATIC PCS 7 BOX Process Control System PCS 7 - PCS 7 BOX 3-18 A5E00272813-01...

  • Page 31: Commissioning And Configuration

    Commissioning and Configuration Overview of Commissioning and Configuration The commissioning for SIMATIC PCS 7 BOX based on the Box PC 620 includes the following tasks: Commissioning/Configuration Steps Configuring the PC station using the Commissioning Wizard Configuring the PC using the Component Configurator...

  • Page 32: Configuring Simatic Pcs 7 Box For A Single Station System

    The required settings in the SIMATIC NET Commissioning Wizard is described in detail in the manual PC Configurations and Authorizations. The following procedures relate specifically to the special features of the SIMATIC PCS 7 BOX. 1. Start the SIMATIC PCS 7 BOX station.
  • Page 33 Commissioning and Configuration 5. Click on the "Next" button until you get to the settings for the OPC server. Deactivate the option "SIMATIC NET OPC server in configure PC station" and click on "Next". 6. Close the SIMATIC NET Commissioning Wizard by clicking once again on the "Next"...

  • Page 34: Step 2: Configuring The Pc Using The Component Configurator

    Commissioning and Configuration 4.2.2 Step 2: Configuring the PC Using the Component Configurator The settings in the Component Configurator are similar to those in the subsequently created PCS 7 project. Requirement • Installation of the software WinAC 3.4 for SIMATIC S7 CPU 416-2 PCI Follow These Steps: Note The CPU 416-2 PCI is automatically inserted into Slot 3 of the Component...

  • Page 35: Step 3: Creating A New Pcs 7 Project

    You can create a new PCS 7 project using the PCS 7 Wizard "New Project" that is automatically displayed with the start of the SIMATIC Manager. As an alternative, you can add a SIMATIC PCS 7 BOX station to an existing PCS 7 project. This type of configuration is described under "Additional commissioning and configurations"...
  • Page 36 "Selection of Message Number Assignment" dialog and click "OK". Additional Information Adding a SIMATIC PCS 7 BOX station to your PCS 7 project STEP 7 online help for the PCS 7 Wizard Process Control System PCS 7 - PCS 7 BOX...

  • Page 37: Step 4: Configuring A Pcs 7 Project And Renaming The Simatic Pc Station

    Commissioning and Configuration 4.2.4 Step 4: Configuring a PCS 7 Project and Renaming the SIMATIC PC Station The PCS 7 Wizard has created a new PCS 7 project. This is displayed in the SIMATIC Manager. You now have to perform the usual configuration tasks in the following PCS 7 software components: •...

  • Page 38: Step 5: Setting The Hardware Configuration Of Pc Stations

    Commissioning and Configuration 4.2.5 Step 5: Setting the Hardware Configuration of PC Stations Once you completed the configuration of your PCS 7 project, you need to insert a CP 5611 in HW Config of the PC station. Requirements • A "New Project" has been created in the PCS 7 Wizard. •...

  • Page 39: Step 6: Configuring Netpro

    Commissioning and Configuration 4.2.6 Step 6: Configuring NetPro No connection is explicitly configured in NetPro for accessing intelligent field devices connected through the PROFIBUS via the PDM. The CP 5611 of the PC station only needs to be connected to the DP line of the CPU 416-2 PCI. A connection between the WinCC application and the CPU 416-2 PCI is also configured.
  • Page 40 Commissioning and Configuration 10. Select SIMATIC Station and then the menu command PLC > Download to current project > Selected Stations. Acknowledge the warning dialog displayed with the "Yes" button. 11. Exit NetPro. Notes on Download Connection in Run. Configured S7 connections within a PCS 7 project can be downloaded in Run. 1.

  • Page 41: Step 7: Setting Time Synchronization

    Commissioning and Configuration 4.2.7 Step 7: Setting Time Synchronization WinCC and the CPU 416-2 PCI are synchronized with the local PC clock. Requirement • In HW Config, the synchronization mode "As Slave" is set for the time synchronization in the AS. Follow These Steps: 1.

  • Page 42: Step 8: Checking If The Pg/Pc Interface Is Set To "Pc Internal

    Commissioning and Configuration 4.2.8 Step 8: Checking If the PG/PC Interface Is Set to "PC Internal" Before downloading the configuration and program of your PCS 7 project to the CPU 416-2 PCI, you first need to check if the access point of the application and the interface settings are correctly configured.

  • Page 43: Step 9: Opening The Operator Panel Of The Cpu 416-2 Pci

    Commissioning and Configuration 4.2.9 Step 9: Opening the Operator Panel of the CPU 416-2 PCI 1. The CPU 416-2 PCI does not have display and operator control elements like a CPU in an AS. For this reason, an operator panel showing all displays and operator control elements similar to a CPU in an AS is displayed on the computer screen after the start of the CPU 416-2 PCI .

  • Page 44: Step 10: Compiling And Downloading The As And Os Data

    Commissioning and Configuration 4.2.10 Step 10: Compiling and Downloading the AS and OS Data The AS and OS data is compiled and downloaded in the SIMATIC Manager with the dialog "Compile and Download Objects". This dialog enables you to make all of the necessary settings conveniently from a central location.
  • Page 45 Commissioning and Configuration In the next dialog, activate the options "Variables and Messages" and "Picture Tree" under "Data". Under "Compile", activate the options "Entire OS" and "With memory reset". Click the "Apply" button. Close the next "Settings: Download OS" dialog without changing the settings by clicking the "OK"...

  • Page 46: Step 11: Setting The Cpu 416-2 Pci To Run-P

    Commissioning and Configuration 4.2.11 Step 11: Setting the CPU 416-2 PCI to RUN-P Once you have downloaded the AS and OS data to the CPU 416-2 PCI, set the CPU 416-2 PCI to the "RUN-P" mode using the mouse. Requirements •...

  • Page 47: Additional Commissioning And Configuration

    5.1.1 Overview of Hardware and Software Installation With the configuration variant "SIMATIC PCS 7 BOX with external engineering", the external ES and the SIMATIC PCS 7 BOX station must be viewed separately during commissioning and configuration. Note Only the special features are described here for the "external engineering"...

  • Page 48: Overview Of Configuration Steps For Commissioning

    5.1.2 Overview of Configuration Steps for Commissioning Only the steps that deviate from the configuration variant "SIMATIC PCS 7 BOX as single station system" and are marked in bold are available as links. The other steps correspond to the "SIMATIC PCS 7 BOX as single station system"...

  • Page 49: Step 1: Configuring The Pc Stations Using The Commissioning Wizard

    The Commissioning Wizard (CW) automatically appears on the SIMATIC PCS 7 BOX station following the installation of SIMATIC PCS 7 V6.0 SP3 and booting of the SIMATIC PCS 7 BOX station. This is where you select the modules to use for your PCS 7 project.
  • Page 50 Additional Commissioning and Configuration CW on the External ES Requirement • Installation of PCS 7 V6.0 SP3 Note The Windows 2000 Professional Hardware Wizard may appear during the commissioning of all the communication CPs. Close this Wizard when any new hardware is detected. Follow These Steps: 1.

  • Page 51: Step 2: Configuring The Pc Using The Component Configurator

    Follow These Steps: Note The CPU 416-2 PCI is automatically inserted into Slot 3 of the Component Configurator during the installation of WinAC 3.4 on the SIMATIC PCS 7 BOX station. 1. Start the Component Configurator using the Windows command Start >...

  • Page 52: Step 5: Adding An External Es To Your Pcs 7 Project

    The PCS 7 project has been configured and the name of the SIMATIC PC station has been changed to match the name specified in the Component Configurator on the SIMATIC PCS 7 BOX station. • The PCS 7 project is displayed in the component view of the SIMATIC Manager.

  • Page 53: Step 6: Setting The Hardware Configuration Of Pc Stations On The Es

    Component Configurator on the SIMATIC PCS 7 BOX station. Click on the "OK" button in the displayed dialog. 4. Double-click on the SIMATIC PC station representing the ES in the left window of the SIMATIC Manager.
  • Page 54 Additional Commissioning and Configuration 7. In HW Config, navigate to the CP 5611 in the hardware catalog under SIMATIC PC Station > CP PROFIBUS. Press the left mouse button and drag the marked components under CP 5611 to the slot in the station window that you selected in the Component Configurator on the ES.

  • Page 55: Step 7: Configuring Netpro For An External Es

    5. Select the IE General in the SIMATIC PC station of the ES and drag it onto the Industrial Ethernet. Release the mouse button there. 6. Select the IE General in the SIMATIC PC station of the SIMATIC PCS 7 BOX station and drag it onto the Industrial Ethernet. Release the mouse button there.
  • Page 56 Select "Insert new connection" in the context menu. Select the CPU 416-2 PCI under the PC station that represents the SIMATIC PCS 7 BOX station and accept the other default settings in this dialog. Click on the "OK" button to close the dialog.

  • Page 57: Step 11: Compiling And Downloading The As And Os Data For An External Es

    "SIMATIC PCS 7 BOX for an external ES" configuration variant are as follows: 1. Both configurations, that of the ES and that of the SIMATIC PCS 7 BOX station, need to be compiled and downloaded. 2. The OS must be compiled and downloaded. The network path from the external ES to the OS must be specified and an appropriate destination folder for the OS should be created on the SIMATIC PCS 7 BOX station.
  • Page 58 Additional Commissioning and Configuration Click the "Apply" button. Click on the "Browse" button and select the network path to the OS in the "Settings: Download OS" dialog. Select the option "Entire WinCC project" and then click on "OK". Additional Information Compiling and downloading the AS and OS data for a single station system STEP 7 online help Process Control System PCS 7 - PCS 7 BOX...

  • Page 59: Configuring Simatic Pcs 7 Box In The Pcs 7 Network

    The special features of this configuration variant are that the time synchronization of the AS and OS in the SIMATIC PCS 7 BOX station can be performed by a time master, such as SICLOCK TM, on the plant bus and that the communication is possible between an AS in a PCS 7 network and the CPU 416-2 PCI in the SIMATIC PCS 7 BOX station.

  • Page 60: Step 1: Configuring The Pc Stations Using The Commissioning Wizard

    Note The CP 5611 module is set for production operation in the CW based on the connection of the PDM (via an ES in the PCS 7 network or SIMATIC PCS 7 BOX station). The authorization for the PDM software must be ordered separately to activate the PDM on the respective station.

  • Page 61: Step 2: Configuring The Pc Using The Component Configurator

    5.2.3 Step 2: Configuring the PC Using the Component Configurator The Component Configurator needs to be run on the SIMATIC PCS 7 BOX station. The settings in the Component Configurator are similar to those in the subsequently created PCS 7 project.

  • Page 62: Step 3: Adding A Simatic Pcs 7 Box Station To Your Project

    3. Double-click on the "Configuration" object in the right window of the SIMATIC Manager. 4. If you require an OS in the SIMATIC PCS 7 BOX Station, insert a "WinCC Application" into Index 1 from the catalog via SIMATIC PC Station > HMI. The slot must match the one set in the Component Configurator.
  • Page 63 The slot must match the one set in the Component Configurator. Confirm the displayed dialog with the "OK" button. 7. If you use PDM on the SIMATIC PCS 7 BOX Station, insert CP 5611 > SW V6.0SP5... into Index 6 in the station window from the catalog via SIMATIC PC Station >...

  • Page 64: Step 4: Configuring Netpro

    Access to the CPU 416-2 within the SIMATIC PCS 7 BOX Station The AS in the SIMATIC PCS 7 BOX station is accessed via the plant bus using the ISO protocol. This connection route is configured in NetPro an it must be physically present.
  • Page 65 Additional Commissioning and Configuration 6. Right click on the WinCC application in the SIMATIC PCS 7 BOX to open the context menu. Select "Insert new connection" in the context menu. Select the CPU 416-2 PCI in the SIMATIC PC station and click on "OK".

  • Page 66: Step 5: Synchronizing The Time On The As Via The Plant Bus

    Step 5: Synchronizing the Time on the AS via the Plant Bus CPU 416-2 PCI in the SIMATIC PCS 7 BOX station can be synchronized with other network stations in a PCS 7 network by a central time master, such as SICLOCK TM, via the plant bus.

  • Page 67: Step 6: Synchronizing The Time On The Os Via The Plant Bus

    Step 6: Synchronizing the Time on the OS via the Plant Bus The OS in the SIMATIC PCS 7 BOX station can be synchronized with other network stations in a PCS 7 network by a central time master, such as SICLOCK TM, via the plant bus.

  • Page 68: Step 7: Configuring As-As Communication

    Additional Commissioning and Configuration 5.2.8 Step 7: Configuring AS-AS Communication The communication between an AS in a PCS 7 network and an AS in the SIMATIC PCS 7 BOX station is configured in NetPro. Requirements • The connection route between the partners via the plant bus must be physically present.

  • Page 69: Step 10: Compiling And Downloading The As And Os Data For A Pcs7 Network

    "SIMATIC PCS 7 BOX for an external ES" configuration variant are as follows: 1. Both configurations, that of the ES and that of the SIMATIC PCS 7 BOX station, need to be compiled and downloaded. 2. The OS must be compiled and downloaded. The network path from the external ES to the OS must be specified and an appropriate destination folder for the OS should be created on the SIMATIC PCS 7 BOX station.
  • Page 70 Additional Commissioning and Configuration Process Control System PCS 7 - PCS 7 BOX 5-24 A5E00272813-01...
  • Page 71 SIMATIC PCS 7 BOX as Configurator ........... 5-5 single station system ........3-7 Setting the hardware configuration of SIMATIC PCS 7 BOX in a PCS 7 network ...3-12 PC stations ..........5-7 SIMATIC PCS 7 BOX with external engineering station .....3-10 Single station system checking the PG/PC interface dialog..4-12...
  • Page 72 Index Process Control System PCS 7 - PCS 7 BOX Index-2 A5E00272813-01...

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