Sealey TP96.V3 Instructions

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions
and maintained properly, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to Instruction Wear Eye
Manual Protection
1. SAFETY
 Maintain the pump in good condition (use an authorised service agent).
 Replace or repair damaged parts. Use recommended parts only. Non authorised parts may be dangerous and will invalidate the warranty.
 Keep the pump clean for best and safest performance.
 Ensure the power supply (vehicle battery) corresponds with the requirements of the pump. TP96.V3 12Volt, TP9624.V3 24Volt DC power
supply.
 Ensure that there is more liquid in the delivery tank than will be needed.
 Ensure that the capacity of the receiving tank is sufficient to hold the dispensed fuel.
 Wear safety goggles and gloves, and protective clothing when working around fuel. A full range of personal safety equipment is available from
your local Sealey dealer.
 Keep area clean and tidy and free from unrelated materials, and ensure there is adequate lighting.
 Maintain correct balance and footing. Ensure the floor is not slippery and wear non slip shoes.
 Keep children and unauthorised persons away from the working area.
 DO NOT run the pump dry. This will damage the pump's internal components and will invalidate your warranty.
 DO NOT operate the pump continuously for more than 30 minutes. The duty cycle of the unit is 30 minutes, after which the motor must be left
to cool down for 30 minutes.
 DO NOT run the unit for more than 2-3 minutes with the delivery nozzle closed.
 DO NOT start or stop the pump by connecting or disconnecting the battery clamps.
 DO NOT operate the pump with wet hands.
 DO NOT use the pump where explosive or flammable vapours may be present.
 DO NOT tamper with the pump connections.
 WARNING! DO NOT use the unit to pump the following fluids: Petrol, flammable liquids with flash point <38°C, water, foodstuffs,
corrosive chemicals and solvents.
2. INTRODUCTION
Electric transfer pump kit with battery clips, available in 12 or 24V versions. Suitable for filling diesel vehicles in the field. Self-priming unit delivers
up to 46ltr per minute of fluid. Supplied with 4mtr of hose and Model No.TP108 Manual Delivery Nozzle. Includes on/off switch, carry handle,
mounting plate and suction hose filter
3. SPECIFICATION
Model No: . . . . . . . . . . . . . . . . . . . . . . . . . . . . TP96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TP9624
Voltage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24V
Speed: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2600rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2600rpm
Current: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11A
Power: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220W
Duty Cycle: . . . . . . . . . . . . . . . . . . . . . . . . . . . 30min on/30min off . . . . . . . . . . . . . 30min on/30min off
Flow Rate: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46ltr/min. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46ltr/min
4. ASSEMBLY
4.1. Mount the baseplate (fig1.1) in a convenient position using suitable fixings (not supplied).
4.2. Fasten the pump assembly to the baseplate using the two hex. bolts supplied (fig.1.2)
4.3. Cut the hose (fig1.3) to the required lengths for the suction and delivery functions.
4.4. Screw a tailpiece (fig.1.4) into the inlet port (marked 'IN'), using PTFE tape around the thread, and secure the suction hose with a hose
clip (fig.1.5).
4.5. Secure the inlet strainer to the other end of the suction hose with a hose clip (fig.1.6).
4.6. Screw another tailpiece into the delivery port (marked 'OUT') again using PTFE tape on the thread, and secure the delivery hose with a
hose clip.
4.7. Secure the remaining tailpiece into the outer end of the delivery hose with a hose clip.
4.8. Attach the delivery nozzle (fig.1.7) to the tailpiece, using PTFE tape as before.
© Jack Sealey Limited
INSTRUCTIONS FOR:
DIESEL/FLUID TRANSFER PUMP 12V and 24V
MODEL NOs:
Wear Protective
Gloves
Original Language Version
TP96.V3, TP9624.V3
TP96.V3, TP9624.V3 Issue: 1 - 20/06/16