Toshiba B-FP3D Series Maintenance Manual
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Toshiba B-FP3D Series Maintenance Manual

Toshiba B-FP3D Series Maintenance Manual

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TOSHIBA Potable Printer
B-FP3D SERIES
Maintenance Manual
Original
Oct., 2016
(Revised
Jul., 2019)
Document No. EO18-33032C
PRINTED IN JAPAN

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Summary of Contents for Toshiba B-FP3D Series

  • Page 1 TOSHIBA Potable Printer B-FP3D SERIES Maintenance Manual Document No. EO18-33032C Original Oct., 2016 (Revised Jul., 2019) PRINTED IN JAPAN...
  • Page 2 WARNING! Follow all manual instructions. Failure to do so could create safety hazards such as fire or electrocution. NOTE: Failure to follow manual instructions or any unauthorized modification, substitution or change to this product will void the limited product warranty.

  • Page 3: Table Of Contents

    2.14 Replacing the Wireless Charger Module (Option-For Future Product) ......2- 38 3. TROUBLESHOOTING ....................3- 1 CAUTION! 1. This manual may not be copied in whole or in part without prior written permission of Toshiba Tec Corporation. 2. The contents of this manual may be changed without notification.

  • Page 4: Unpacking

    1. UNPACKING EO18-33032 1.1 PROCEDURE UNPACKING 1.1 Procedure Open the carton. Unpack the accessories from the carton. Unpack the printer. B-FP3D NOTE: Keep the carton and pad for future transportation of the printer. 1.2 Checks Check for damage or scratches on the machine. Confirm that none of the accessories are missing.

  • Page 5: Major Unit Replacement

    2. MAJOR UNIT REPLACEMENT EO18-33032 2.1 Replacing the CPU PC Board 2. MAJOR UNIT REPLACEMENT WARNING! 1. Disconnect the power cord before installing the main parts. 2. Be careful not to injure your fingers when replacing the main parts. CAUTION! 1.
  • Page 6 2. MAJOR UNIT REPLACEMENT EO18-33032 2.1 Replacing the CPU PC Board 4) Push the open button to open the printer. 5) Remove the screws inside the printer. Open Cover Open Button Inside screw Inside screw Inside screw 6) Lift the Function Unit as shown below. The Top cover and the open button can be removed now. Top Cover Open button Function Unit...
  • Page 7 2. MAJOR UNIT REPLACEMENT EO18-33032 2.1 Replacing the CPU PC Board 7) Remove the 3 screws and detach the Paper Outlet Guide. Paper Outlet Guide 8) Detach the lower sensor to make it easier to handle the function unit. Function Unit 9) Remove the screw and lift the thermal head cover.
  • Page 8 2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision Date: Aug., 2017) 2.1 Replacing the CPU PC Board 10) Push the Lock Lever to Open the Peel Off Unit. (For GH Models only) Peel Off Unit Lock Lever Note: GH30 and GH50 models have cover sheets on the PCB components for IP54 rating.
  • Page 9 2. MAJOR UNIT REPLACEMENT EO18-33032 2.1 Replacing the CPU PC Board 12) Lift the thermal head gently. Carefully detach the Thermal head connector from the PCB. Thermal Head Assembly 13) Detach some of the connectors from the Main PCB. 14) Turn the Function Unit upside-down and push the hook in the direction of the arrow and lift the Battery terminal assembly while carefully removing the different connectors attached to the CPU PC Board.
  • Page 10 2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision date: Aug., 2017) 2.1 Replacing the CPU PC Board Note: Note: For models with Wi-Fi Module, an additional Some connectors can only be detached when the ground wire is screwed on the PCB as seen battery terminal is slightly separated from the on the photo.
  • Page 11 2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision date: Aug., 2017) 2.1 Replacing the CPU PC Board 16) Replace the CPU PC Board with a new one and then reassemble the printer in the reverse order of removal. For the GH model, attach the supplied sheet (FP3D-PCB-SHEET) in the following order after replacing the CPU PC Board.
  • Page 12 2. MAJOR UNIT REPLACEMENT EO18-33032 2.1 Replacing the CPU PC Board NOTES: 1. Make sure that the upper and lower sensors are fit in position and in correct orientation, as shown in the pictures below 2. Ensure correct fitting for the sensor cover and the paper guide outlet to ensure that there is no gap during screwing and re-assembly.
  • Page 13 2. MAJOR UNIT REPLACEMENT EO18-33032 2.1 Replacing the CPU PC Board GOOD NO GOOD NOTES: 1. After replacing the CPU PC Board, refer to the Setting Operation Manual or System Mode Manual and perform the following operations. 1. Perform a RAM clear. 2.

  • Page 14: Replacing The Lcd Unit

    2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision date: Aug., 2017) 2.2 Replacing the LCD Unit 2.2 Replacing the LCD Unit 1) Remove the Function Unit and Thermal head. (Refer to Section 2.1 Replacing the CPU PC Board.) 2) Pull slightly the LCD unit and then remove the flex cable from the CPU PC Board. LCD Unit For the GH model, remove the IP54 water resisting materials.
  • Page 15 2. MAJOR UNIT REPLACEMENT EO18-33032 2.2 Replacing the LCD Unit 4) After replacing the LCD unit, perform an LCD check in the system mode and make sure none of dots are missing. Regarding the procedures for the LCD check, refer to Section 7.2.5 in the System Mode Manual. If the LCD does not display clearly, refer to Section 7.2.5 in the System Mode Manual and perform an LCD density setting.

  • Page 16: Replacing The Battery Terminal

    2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision date: Aug., 2017) 2.3 Replacing the Battery Terminal 2.3 Replacing the Battery Terminal 1) Remove the Function Unit. (Refer to Section 2.1 Replacing the CPU PC Board.) 2) Push down the Hook and remove the Battery Terminal sideward. Hook Battery Terminal Hook...

  • Page 17: Replacing The Stepping Motor

    2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision date: Aug., 2017) 2.4 Replacing the Stepping Motor 2.4 Replacing the Stepping Motor 1) Remove the Function Unit (Refer to Section 2.1 Replacing the CPU PC Board.) 2) Remove the screw and disconnect the Connector from the CPU PC Board. Connector Stepping Motor SMW-3x8 Screw...

  • Page 18: Replacing The Print Head

    2. MAJOR UNIT REPLACEMENT EO18-33032 2.5 Replacing the Print Head 2.5 Replacing the Print Head CAUTION! 1. Before handling the print head, be sure to discharge static electricity in human body through other metals. Failure to do this may damage the print head element. 2.
  • Page 19 2. MAJOR UNIT REPLACEMENT EO18-33032 2.5 Replacing the Print Head 4) Push the right side of the Thermal head slightly to dislodge it from the hook. After it is dislodged, pull it to the right. Be sure to use clean gloves when removing the Thermal head assembly.
  • Page 20 2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision date: Aug., 2017) 2.5 Replacing the Print Head For the GH model, remove the adhesive tape from the back of the Thermal head assembly. Be sure to completely remove the residual glue, too. 6) Replace the Print Head with a new one, then perform reassembly in the reverse order of removal. For the GH model, attach a new adhesive sheet to the Thermal head assembly in the following order.
  • Page 21 2. MAJOR UNIT REPLACEMENT EO18-33032 2.5 Replacing the Print Head Thermal Head Adjust Position: When replacing the thermal head with a new one, insert the Head Adjust mold into the Thermal head edge. Head adjust position Notes: 1. For thermal head assembly, please use head adj STD position to check print quality.

  • Page 22: Replacing The Pwb Sensor Assembly

    2. MAJOR UNIT REPLACEMENT EO18-33032 2.6 Replacing the PWB Sensor Assembly 2.6 Replacing the PWB Sensor Assembly 1) The location of the sensors, switches and wire routing for the PWB Sensor Assembly are shown in the photo below. 2) Remove the CPU PC Board (Refer to Section 2.1 Replacing the CPU PC Board.) 3) Remove the Upper sensor from the Print Head cover.
  • Page 23 2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision date: Aug., 2017) 2.6 Replacing the PWB Sensor Assembly 5) On the other side, release the tabs of the black cover to remove it. Cover Cover 6) Detach the Cover Open switch and insert the switch and harness (sensor) inside the hole. Switch Harness Switch...
  • Page 24 2. MAJOR UNIT REPLACEMENT EO18-33032 2.6 Replacing the PWB Sensor Assembly NOTES: 1. After replacing the Media Sensor, refer to the Setting Operation Manual or System Mode Manual and perform the following operations. 1. Perform a RAM clear. 2. Perform the sensor adjustment. 2.

  • Page 25: Replacing The Platen Assembly

    2. MAJOR UNIT REPLACEMENT EO18-33032 2.6 Replacing the Platen Assembly 2.7 Replacing the Platen Assembly 1) Press the Open Button to open the Top Cover. Top Cover Open Button 2) Remove the three screws shown in the photo. Screws Screw 3) Remove the Paper Guide Assembly.
  • Page 26 2. MAJOR UNIT REPLACEMENT EO18-33032 2.6 Replacing the Platen Assembly 4) Push the Platen roller in the arrow-indicating directions to remove it. Platen Roller Platen Roller 5) Replace the Platen Ass’y with a new one, and then perform reassembly in the reverse order of removal. Platen Assembly NOTES: 1.

  • Page 27: Replacing The Peel-Off Unit

    2. MAJOR UNIT REPLACEMENT EO18-33032 2.8 Replacing the Peel-Off Unit 2.8 Replacing the Peel-Off Unit 1) Remove the Function Unit (Refer to Section 2.1 Replacing the CPU PC Board.) 2) Press the green lever to open the Peel Off unit. Peel-off unit Green lever 3) Push the Peel-off Unit in the arrow-indicating direction to release this side.
  • Page 28 2. MAJOR UNIT REPLACEMENT EO18-33032 2.8 Replacing the Peel-Off Unit 4) Pull the metal shaft in the direction of the arrow. Metal shaft Metal shaft 5) Remove the Print Head. (Refer to Section 2.5 Replacing the Print Head.) 2-24...
  • Page 29 2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision Date: Aug., 2017) 2.8 Replacing the Peel-Off Unit 6) Remove the Peel-Off unit connector from the CPU PCB Board including the harness. Harness Inside routing CPU PCB Board Peel-Off Unit Peel-Off Unit Top view harness routing 7) Replace the Peel-Off Unit with a new one, and then perform reassembly in the reverse order of removal.

  • Page 30: Replacing The Peel-Off Pcb

    2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision Date: Aug., 2017) 2.9 Replacing the Peel-Off PCB 2.9 Replacing the Peel-off PCB 1) Remove the Peel-Off Unit. (Refer to Section 2.8 Replacing the Peel-Off Unit.) 2) Remove the Peel-Off Cover from the Peel-Off Unit. Peel-Off Cover 3) Pull up the Peel-Off PCB to remove it from the Peel-Off Unit.

  • Page 31: Replacing The Peel-Off Roller

    2. MAJOR UNIT REPLACEMENT EO18-33032 2.10 Replacing the Peel-Off Roller 2.10 Replacing the Peel-off Roller 1) Remove the Peel-Off Unit. (Refer to Section 2.8 Replacing the Peel-Off Unit.) 2) Remove the two Screw and two Roller Clips with a Flat screwdriver, then remove the Peel-off Roller Assembly. Release the peel off shaft hook with a flat-blade screwdriver.
  • Page 32 2. MAJOR UNIT REPLACEMENT EO18-33032 2.10 Replacing the Peel-Off Roller 4) Replace the Peel-off Rollers with a new one, then reassemble in the reverse order of removal. NOTES: 1. Place the 3 springs on the center area as shown in the picture below. Put the middle hook on top of the spring located on the middle.

  • Page 33: Replacing The Bluetooth Module

    2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision Date: Aug., 2017) 2.11 Replacing the Bluetooth Module 2.11 Replacing the Bluetooth Module 1) Remove the Function Unit. (Refer to Section 2.1 Replacing the CPU PC Board.) 2) Remove the side cover and take out the Bluetooth module from the case. Take care of the clips.
  • Page 34 2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision Date: Aug., 2017) 2.11 Replacing the Bluetooth Module 4) Replace the Bluetooth module with a new one, and then perform reassembly in the reverse order of removal. For the GH model, attach a new adhesive tape after re-installing the Thermal head assembly. (Refer to Section 2.1.) Bluetooth Module Bluetooth FPC Cable Replacement:...

  • Page 35: Replacing The Wifi Module

    2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision Date: Aug., 2017) 2.12 Replacing the Wifi Module 2.12 Replacing the WiFi Module 1) Remove the Function Unit. (Refer to Section 2.1 Replacing the CPU PC Board.) 2) Remove the side cover and take out the Wifi module from the case. Take care of the clips.
  • Page 36 2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision Date: Aug., 2017) 2.12 Replacing the Wifi Module 4) Replace the WiFi module with a new one, and then perform reassembly in the reverse order of removal. For the GH model, attach a new adhesive tape after re-installing the Thermal head assembly. (Refer to Section 2.1.) Wifi Module WiFi FPC Cable Replacement:...

  • Page 37: Country/Region Code Switching Method For Wifi Module For B-Fp3D-Gh52

    2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision Date: Jul., 2019) 2.12 Replacing the Wifi Module 2.12.1 Country/Region Code Switching Method for WiFi Module for B-FP3D-GH52 The portable printer B-FP3D-GH52 series has 2.4GHz or 5GHz wireless LAN module. To activate the wireless LAN function and select/set the country/region code, use the utility tool BCP Setting Tool (V001.XXX).
  • Page 38 2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision Date: Jul., 2019) 2.12 Replacing the Wifi Module 3) Select “LAN” from “Interface:” and enter the necessary information. 4) Select the “WLAN” tab on the “Parameter Setting” page. Point: To add a setting change to a printer that has already been set with various parameters, load the setting information from the printer by pressing [Get Parameter].
  • Page 39 2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision Date: Jul., 2019) 2.12 Replacing the Wifi Module 5) Check the “WLAN Detail” checkbox. Then, press [CTRL] + [SHIFT] + [ALT] + [L] keys on the keyboard all at once. A country/region code can be selected from the “Country Code” box. Change the initial value “INIT”...
  • Page 40 2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision Date: Jul., 2019) 2.12 Replacing the Wifi Module 6) When the setting is completed, click [Set Parameter] to transfer the data to the printer. Point: Printer setting record information can be output/saved as “Setting Information Files (*.Xml)”. This information can be input/reused at next printer parameter setting change.

  • Page 41: Installation Procedure Of Rack And Pinion Gear (B-Fp3D-Gh30-Fe-R Only)

    2. MAJOR UNIT REPLACEMENT EO18-33032 (Revision Date: Aug., 2017) 2.13 Installation procedure of Rack and Pinion gear (B-FP3D-GH30-FE-R only) 2.13 Installation procedure of Rack and Pinion gear (B-FP3D-GH30-FE-R only) The pinion gear used for the B-FP3D-GH30-FE-R model is fixed type. If the pinion gear falls off the Paper Guide (Rack Gear) when replacing the function unit, please follow the procedure below to install it.

  • Page 42: Replacing The Wireless Charger Module (Option-For Future Product)

    2. MAJOR UNIT REPLACEMENT EO18-33032 2.14 Replacing the Wireless Charger Module 2.14 Replacing the Wireless Charger Module (Option- For Future Product) 1) Turn the body upside-down and remove the 2 screws. Wireless Charger Module 2) Slowly detach the Wireless Charger from the machine. Remove the 2 rubber ring locks and the thermal pad from the assembly.

  • Page 43: Troubleshooting

    3. TROUBLESHOOTING EO18-33032 3. TROUBLESHOOTING TROUBLESHOOTING Problems Cause Solution The printer is not turned 1. The battery is not loaded correctly. 1. Re-load the battery correctly. 2. The battery terminal is 2. Replace the battery terminal. disconnected from the soldering part.
  • Page 44 3. TROUBLESHOOTING EO18-33032 3. TROUBLESHOOTING Problems Cause Solution The printer does not print 1. The sensors are not adjusted 1. Re-adjust the sensors. labels one by one in the properly. strip mode or specified 2. The sensors are not installed 2.
  • Page 45 For the GH model, procedure for attaching new adhesive tape to the thermal head assembly has been added. 2-27 Step 2) Add of 2 screws Step 3) Roller Clip  Roller Clips © 2016-2019 Toshibatec Corporation All right reserved B-FP3D Series Maintenance Manual...
  • Page 46 Contents 2-33 2.12.1 Country/Region Code Switching Method for WiFi Module for B-FP3D-GH52 has been newly added. This addition caused the page numbers of Sections 2.13 and 2.14 to shift. © 2016-2019 Toshibatec Corporation All right reserved B-FP3D Series Maintenance Manual...

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