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Counter-Rotating Groomer Drive System
DPA Cutting Units for Greensmaster
1800/2100, and TriFlex
Model No. 04260
This product complies with all relevant European directives. For details, please see the Declaration of
Incorporation (DOI) at the back of this publication.
This product contains a chemical or chemicals known to the State of California
Note:
Kit 120–2760 is required when using this kit on
a TriFlex with an electric reel. Contact your Authorized
Toro Distributor for more information.
The following groomer reels are also available for this
product:
•
18-inch carbide groomer
•
18-inch spiral brush
•
18-inch soft grooming brush
•
18-inch stiff grooming brush
•
18-inch spring-steel groomer
•
18-inch thin-spring-steel groomer
•
21-inch spring steel groomer
•
21-inch carbide groomer
•
21-inch spiral brush
•
21-inch soft grooming brush
•
21-inch stiff grooming brush
•
21-inch thin-spring-steel groomer
Contact your authorized Toro distributor for more
information.
© 2017—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Proposition 65 Warning
to cause cancer, birth defects, or reproductive harm.
Register at www.Toro.com.
®
3300/3400 Series Traction Unit
WARNING
CALIFORNIA
Form No. 3396-481 Rev B
®
Flex
™
1800/2100, eFlex
Installation Instructions
Original Instructions (EN)
All Rights Reserved *3396-481* B
Printed in the USA
®
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Related Manuals for Toro 04260
Summary of Contents for Toro 04260
- Page 1 • 21-inch soft grooming brush • 21-inch stiff grooming brush • 21-inch thin-spring-steel groomer Contact your authorized Toro distributor for more information. © 2017—The Toro® Company Register at www.Toro.com. Original Instructions (EN) All Rights Reserved *3396-481* B 8111 Lyndale Avenue South...
- Page 2 Loose Parts Use the chart below to verify that all parts have been shipped. Description Qty. Right groomer-arm assembly Bushing Spring washer Locknut Left groomer-arm assembly Short bolt Special washer Height-of-cut screw Side-plate assembly Shoulder bolt Driven gear Driven-gear locknut Groomer drive Face gasket Flange-head bolt...
- Page 3 Installing the Groomer Drive System Preparing the Cutting Unit Important: Read these instructions thoroughly before setting up or operating the groomer. Failing to follow setup or operating instructions in this manual may result in damage to the cutting unit and/or the groomer or the turf. G016289 Note: Determine the left and right sides of the...
- Page 4 Removing the Belt-Drive Assembly 4. Remove the 3 bolts securing the belt-drive assembly to the cutting unit, if equipped, and Walk-Behind Units Only remove the whole assembly (Figure Note: Retain all parts in this section, except where noted. 1. Loosen the captive bolt securing the belt cover to the left end of the cutting unit until you can remove the cover (Figure...
- Page 5 Installing the Gears and Groomer 3. Secure the drive assembly to the rear mounting plate with 4 screws (Figure Shaft 4. Apply grease to the seal in the drive assembly 1. Secure the rear mounting plate using 2 shoulder bearing support and to the splined end of the bolts as shown in Figure groomer shaft...
- Page 6 Installing the Adjuster Arms A. Install the belt-drive assembly using the previously removed bolts, and ensure that 1. Install the bushing in the hole in the right the side plate rotates freely (Figure groomer-drive assembly (Figure 13). B. Install the lower pulley onto the reel drive shaft, securing it with 2 set screws onto the key on the shaft (Figure...
- Page 7 6. Insert the roller shaft into the right adjuster arm 13. Fill the gearbox cover with approximately 0.15 and loosely secure it with a short bolt (Figure L (5 oz) of Mobil XHP-221 or equivalent and 14). mount it to the groomer housing assembly with the gasket in between using 5 bolts (Figure 15).
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Page 8: Operation
Operation 17. Pump grease into the fittings until grease is purged onto the groomer shaft. Wipe excess grease from the seals and shaft. Introduction Note: Lubricate the groomer bearings (Figure Figure 16) weekly or after every 10 Grooming is performed in the turf canopy above the operating hours, before extended periods of soil level. - Page 9 • The general condition of each green • The frequency of grooming/cutting-both how many cuttings per week and how many passes per cutting • The height-of-cut setting on the main reel • The height/depth setting on the grooming reel • How long the grooming reel has been in use on this green •...
- Page 10 Setting the Height/Depth of the Groomer The groomer blade height/depth can be set using the following chart, figures, and procedure: Number of rear-roller spacers Height of cut (HOC) Groomer-arm position Height of grooming range required (HOG) 1.5 mm (0.06 inch) 0.8 to 1.5 mm (0.03 to 0.06 inch) 3.0 mm (0.12 inch) 1.5 to 3.0 mm (0.06 to 0.12 inch)
- Page 11 G018204 g018204 Figure 20 B. Rotate the arms up or down to the A or B position (Figure 19). C. Tighten the bolts securing the adjustment (Figure 20). 5. On 1 end of the groomer shaft, measure the distance from the lowest tip of a groomer blade to the work surface.
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Page 12: Maintenance
Maintenance Note: Use a Wiehle roller and scraper for the front roller. 2. Set the groomer reel 1/2 of the height-of-cut Cleaning the Grooming setting above the roller level. Reel Note: For example, to set a 3.2 mm (1/8 inch) height-of-cut, set the groomer at 1.6 mm (1/16 Wash off the grooming reel after use. - Page 13 Greasing the Groomer Inspecting the Blades Gears Inspect the grooming-reel blades frequently for damage and wear. Straighten bent blades with a Service Interval: Yearly pliers. Replace worn blades, and torque the locknuts to 42 to 49 N·m (31 to 36 ft-lb). When inspecting the 1.
- Page 14 Replacing the Grooming 3. Remove the locknut and Belleville washer securing the height-of-cut arm assembly rod end Reel to the groomer drive assembly (Figure 28). You can remove the grooming reel to replace individual blades or the entire shaft. Remove and replace the grooming reel shaft using the following procedure: 1.
- Page 15 5. Remove the flange locknut securing the driven torque the drive pulley can result in the assembly gear to the end of the groomer shaft (Figure 30). unscrewing itself during operation. Remove the gear. G018183 g018183 Figure 30 1. Drive gear 4.
- Page 16 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.