Husqvarna Rider 213C Workshop Manual
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Husqvarna Rider 213C Workshop Manual

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Workshop manual
Rider 213C, Rider 214T, Rider 216
AWD
English
420 - 002 - 22.03.2018

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Summary of Contents for Husqvarna Rider 213C

  • Page 1 Workshop manual Rider 213C, Rider 214T, Rider 216 English 420 - 002 - 22.03.2018...

  • Page 2: Table Of Contents

    Contents 1 Introduction 9 Repair instructions 1.1 General..............3 9.1 Chassis..............17 1.2 Document description..........3 9.2 Propulsion system..........22 1.3 Target group............3 9.3 Electrical system..........27 1.4 Safety..............3 9.4 Fuel system............29 1.5 Revisions..............3 9.5 Hydraulic system..........30 1.6 Servicing tools............3 9.6 Cutting system.............

  • Page 3: Introduction

    1 Introduction 1.1 General This publication covers Husqvarna ride-on lawn mowers Rider 213C, Rider 214T, Rider 216 AWD from and including model year 2018. Workshop manuals are available for models that are no longer sold. 1.2 Document description This manual gives a full description of how to do maintenance and repair on the product.

  • Page 4: Safety

    2 Safety 2.1 General safety instructions • Explosive gases can come from the battery. Do not smoke near the battery. Keep the battery away from WARNING: Read the warning instructions that open flames and sparks. follow before you use the product. 2.4 Risk of sparks The service center that repairs the product must have Sparks can occur when you do work on the battery and...
  • Page 5 Look out for ejecting objects and Engine speed – slow. ricochets. Never use the product if persons, especially children, or animals, are in the Fuel. vicinity. Look behind you before and while you move the product in reverse. Max. ethanol 10%. Never cut grass across a slope.

  • Page 6: Prepare And Do Servicing On The Product

    3 Prepare and do servicing on the product 3.1 Pre delivery inspection Complete the sales certificate and the customer records. Write the serial number in the operator's manual and confirm the delivery service in the service book. 6 - Prepare and do servicing on the 420 - 002 - 22.03.2018 product...

  • Page 7: Assembly 4.1 Battery

    4 Assembly 4.1 Battery 4.4 Hitch Charge the battery at 12V, maximum 3A for 4 hours. The hitch is assembled the wrong way during transport from the factory. Remove the hitch and attach it to the bumper as shown in the illustration. 4.2 To assemble the steering wheel 1.

  • Page 8: To Do A Check Of The Parallelism Of The Cutting Deck

    6. Pull the spring eye to loosen the spring for the drive 11. Hold the front edge of the cutting deck with two belt tension. hands and pull it out. 7. Put the spring eye in the holder on the tension arm for the drive belt.

  • Page 9: To Do A Check Of The Transmission Oil Level

    3. Loosen the dipstick and pull it out. Note: All models do not have a transmission oil tank. 1. Remove the screws, one on each side, and remove the transmission cover. 4. Clean the oil from the dipstick. 5. Put the dipstick back in and tighten it. 6.

  • Page 10: Function Test

    5 Function test 5.1 To do a check of the safety system The engine can only be started when the conditions are met as follows: • The cutting deck is lifted and the parking brake is applied. The engine must stop in the situations that follow: •...

  • Page 11: Servicing Schedule

    6 Servicing schedule The following is a list of maintenance procedures that X = The instructions are not given in this workshop must be performed on the ride-on mower. Most points manual. not described in this workshop manual can be found in Note: If more than one time interval is identified in the the operator’s manual.
  • Page 12 Maintenance Daily maintenance be- Maintenance interval in fore operation hours Do a check of the battery Do a check of the fuel hose. Replace it if necessary Change the oil in the transmission 12 - Servicing schedule 420 - 002 - 22.03.2018...

  • Page 13: Servicing Tools

    7 Servicing tools 7.1 Servicing tools the tape with the same distance between the pieces. Then divide the read value with the number of tape pieces to get the accurate rpm. 1. Make sure the area of reflection is smaller than the area without reflection.

  • Page 14: Function Overview

    13. Fuel tank cap 14. Oil drain plug 15. Battery 16. Lever to engage or disengage the drive, Rider 213C, Rider 214T. Lever to engage or disengage the drive on the rear axle, Rider 216 AWD 8.2 Serial numbers on the product The engine serial number (A) is found on the left side of the engine.

  • Page 15: Transmission

    8.4 Transmission All AWD products have hydrostatic transmission. Forward and rearward pedals adjust the speed. AWD products have permanent four-wheel drive, no differential lock is necessary. The hydraulic pump that supplies oil to the front and rear transmissions is in the rear transmission.

  • Page 16: Cutting Deck

    Diagram of articulated steering function. Steering column ball bearing (A). 8.6 Cutting deck The product cuts satisfactorily in small spaces because of the front attached cutting deck. The Combi Deck works almost the same as a BioClip deck when a BioClip plug is attached. When the BioClip plug is removed the cutting deck ejects rearward.

  • Page 17: Repair Instructions

    9 Repair instructions 9.1 Chassis 9.1.1.4 To remove the left footrest plate • Remove the 3 screws and remove the footrest plate. 9.1.1 To remove the covers 9.1.1.1 To remove the engine cover 1. Fold the seat forward. 2. Release the clip on the engine cover with the tool attached to the ignition key.
  • Page 18 9.1.2.2 To adjust the throttle cable Note: Do not park the product on a grass slope 1. Loosen the clamp screw for the cable casing on the when you do a check of the parking brake. throttle cable and move the throttle control to the full throttle position.
  • Page 19 different wheels. Do not mix parts from different 9.1.6 Rear axle wheels. 9.1.6.1 To disassemble the pivoting rear axle 1. Put supports below the product in front of the 1. Put supports below the product. articulated steering. 2. Make marks on the hydraulic hoses to make it easier to connect them correctly when the pivoting rear axle is assembled.
  • Page 20 6. Remove the nut and lift off the hydrostatic 9.1.6.2 To replace the bushings on the pivoting rear axle transmission fan. CAUTION: When the pivoting rear axle is removed, replace the bushings in the rear frame. Servicing 1. Remove the bushings with a drift. See tools on page 13 2.
  • Page 21 10. Attach the hydrostatic transmission cable. Make 6. Remove the ball joint for the speed control (A). sure that the hydrostatic transmission is correctly To adjust the hydrostatic transmission adjusted. See cable on page 38 . 11. Attach the idler spring. 12.

  • Page 22: Propulsion System

    12. Remove the screw for the rear fastener of the center 22. Bleed the hydraulic system and fill the transmission To bleed the drive system on spring. oil tank with oil. See page 31 . 9.2 Propulsion system 9.2.1 To remove and install the engine To remove the 1.
  • Page 23 6. Remove the hose clams adjacent to the fuel pump 10. Hold the belt pulley with a counterhold and remove and pull the fuel hose down. the Allen screw that holds the belt pulley and engine Servicing tools on page 13 together.
  • Page 24 and key are attached to the engine shaft. Put grease Technical data on page 54 for the types Note: See on the engine shaft when you attach the engine belt of engine oil that we recommend. Do not mix pulley. different types of oil.
  • Page 25 c) Turn the oil drain plug counterclockwise and pull Note: All models do not have a transmission oil tank. out to open it. 1. Remove the screws, one on each side, and remove the transmission cover. 3. Remove the dipstick. 4.
  • Page 26 Time Action Value Note: The difference between the wheel speeds is larger when the product is new. 0.92-0.95 Check 0.92-0.95 Check 0.95-1 Check 0.95-1 25h interval Check 0.95-1 1. Make sure the adjustment rod behind the left front wheel is attached to the top hole of the front transmission arm.

  • Page 27: Electrical System

    8. Adjust the turning speed of the wheels with the Note: Do not change the steering angle. adjusting rod. First loosen the locknuts. 4. Make a mark on the wheels on the adjustment tool for wheel speed with reflective tape (B) or equivalent.
  • Page 28 9.3.2 To replace the main fuse 9.3.4 To adjust the microswitch for the parking brake pedal A blown fuse is identified by a burned connector. To remove the 1. Remove the transmission cover. See 1. Open the engine cover. The main fuse is in a holder covers on page 17 .

  • Page 29: Fuel System

    9.3.6 To disassemble and assemble the ignition 5. Push the hose clips against the fuel filter. lock 1. Remove the side cover on the control panel. 2. Remove the ignition key and the rubber seal. 9.4.2 To remove the fuel tank WARNING: Gasoline is very flammable and dangerous for the environment.

  • Page 30: Hydraulic System

    9.5 Hydraulic system service center. The component must be in the same condition when examined as it was when it was removed from the product. If not, the fault can not be 9.5.1 Hydraulic system overview found and there will be contaminations in the test equipment.
  • Page 31 identify the hoses with the part numbers on the hoses if CAUTION: Air can go into the system. Do not the marks are damaged. run the transmission oil tank empty while you bleed the drive system. Fill the transmission oil tank fully when it is filled.
  • Page 32 6. Make sure the clutch valves are closed. CAUTION: Hold the connection nut with a wrench to prevent damage from twisting forces to the pipes or elbow nipples. Note: Oil leakage from pipes and hoses can occur although the transmission has been drained. To remove and attach 1.
  • Page 33 6. Disconnect the hydraulic pipes from below the front 10. Remove the parking brake cable from the front transmission and attach protective plugs. transmission. To remove 7. Remove the front left footrest plate. See 11. Loosen the 2 stop screws and remove the bearing the covers on page 17 on the right side.
  • Page 34 3. Attach the front speed adjustment link in the top Note: A small quantity of oil can leak although the hole. The clutch control hole is below the front speed transmission is drained. adjustment link hole. 1. Put support below the product. 4.
  • Page 35 7. Loosen the hose from the transmission oil tank. 9.5.9.4 To assemble the rear transmission Open the clamp for the suction pipe below the tank To keep the hydraulic system Obey the instructions in and remove the hydraulic tank. clean on page 30 . CAUTION: Hold the connection nut with a wrench to prevent damage to the pipes or the elbow nipples.
  • Page 36 5. Wind insulating tape around the input shaft to 3. Put a screwdriver between the seal and the shaft, prevent damage to the new seal from splines and and remove the seal out of the shaft housing. A grooves. Wind from the bottom and continue to the small quantity of oil can leak out.
  • Page 37 To disassemble and 9. Assemble the wheel. See 3. Remove the cable clamp for the front hydrostatic assemble the wheels on page 18 . transmission that is attached below the tunnel cover. To remove the 10. Fill the transmission oil tank until the oil is at the 4.
  • Page 38 9.5.11.2 To adjust the hydrostatic transmission cable 9.5.11.3 To install the hydrostatic transmission cable To remove the 1. Remove the transmission cover. See 1. Attach the front link joint onto the new hydrostatic covers on page 17 . transmission cable (A) and tighten the locknut (B). 2.
  • Page 39 5. Press the ball joint onto its bracket and attach the 9.5.12 Transmission maintenance locking spring. 9.5.12.1 To adjust the transmission neutral position 6. Attach the ball joint onto the rear part of the WARNING: Engine exhaust contains poisonous hydrostatic transmission cable. Turn the ball joint carbon monoxide.
  • Page 40 To keep the hydraulic system Obey the instructions in This filter is behind the rear transmission and must be clean on page 30 . changed when the oil is changed. To keep the hydraulic system 1. Put a container below the drain plugs. Obey the instructions in clean on page 30 .

  • Page 41: Cutting System

    9.6 Cutting system 4. Lift the cutting height stay from the stay holder and put it in the hole. (A) 9.6.1 To put the cutting deck in servicing position WARNING: The drive belt tension spring can break and cause injury. Wear protective glasses.
  • Page 42 7. Turn the screws right or left until the ground 4. Turn the lift strut to extend the stay or make it pressure is between 12 and 15 kg (26.5-33 lb). shorter. Extend the stay to lift the rear edge of the cover.
  • Page 43 9.6.6 To replace the blades 5. Loosen the 4 screws that hold the blade bearing and remove the bearing assembly from the cutting deck. To remove and attach 1. Remove the cutting deck, see the cutting deck on page 7 . 2.

  • Page 44: Equipment Frame

    8. Make a mark on one end of the shaft. Push out the 6. If the blade rotates, remove material with the file at shaft with a puller. Tap out the bearing and remove the end of the blade that points down. Do this until the spacer.

  • Page 45: Steering

    9.8 Steering 3. Disconnect the steering cable front connection (B) at the steering chain (C). 9.8.1 To examine and adjust the steering cables 4. Attach the new cable to the used cable if the used The tension of the steering cables can decrease after a cables are not cut.

  • Page 46: Belts

    9.9 Belts 3. Put the cables below the steering cable rollers (E) below the tunnel cover. 4. Tension and adjust the steering cables. Refer to examine and adjust the steering cables on page 45 . 9.9.1 Belts overview Engine pulley to Transmission Belt 1 transmission pul-...
  • Page 47 1. Remove the 2 screws that hold the belt shield and 4. Disengage the spring on the belt tensioner. lift it off. 2. Lubricate with a grease gun, 1 nipple from the right side below the lower belt pulley, until grease is forced out.
  • Page 48 8. Pull the main belt from the engine pulley and put it to 6. Attach the main belt on the engine pulley. the side. 7. Attach the belt guide for the main belt. 9. Pull the transmission belt off the engine pulley and 8.
  • Page 49 4. Measure the distance between the belt adjuster and 9.9.7 To install the equipment belt the belt guide. Correct distance is 17 +/- 5 mm. Do a 1. Put the equipment belt between the impeller and the check of and adjust the belt adjuster. idler pulley.
  • Page 50 9.9.8 To replace the belt on CombiClip 94 3. Lift the lock on the tie rod bolt. 1. Remove the cutting deck cover. 2. Remove the bolt for the tie rod and the 2 screws on the cover and remove the cutting unit cover. 4.
  • Page 51 7. Remove the 2 deck frame bolts. 8. Loosen the screws on the cutting cover. Lift up the deck frame and pull out the cutting cover. 9. Loosen the tension spring and pull off the belt. 10. Assemble in opposite sequence. 420 - 002 - 22.03.2018 Repair instructions - 51...

  • Page 52: Troubleshooting

    10 Troubleshooting 10.1 Troubleshooting schedule Fault Possible Steps Troubleshooting Action cause The start motor does not Cutting deck Make sure that the lift lever is in the start when the key lowered. top position. switch is turned to START. Parking brake Do a check of parking brake.
  • Page 53 Fault Possible Steps Troubleshooting Action cause Measure the resistance between the Repair the cable or re- wiring to the pedal plate pin 2 and the place the wiring. negative battery terminal. If the lift lever is in the top position, the resist- ance must be low.

  • Page 54: Technical Data

    11 Technical data 11.1 Technical data Rider 213C Rider 214T Rider 216 AWD Dimensions Length without cutting deck, mm 1960 1960 1960 Width without cutting deck, mm Length including cutting deck, mm 2243 2243 2243 Width including cutting deck, mm 1000–1080...

  • Page 55: Cutting Deck, Control Points And Play

    Rider 213C Rider 214T Rider 216 AWD Oil, class SF-CC SAE 10W/40 SAE 10W/40 SAE 10W/50 Synthet- Electrical system Type 12V, negative earthed 12V, negative earthed 12V, negative earthed Battery 12V, 24Ah 12V, 24Ah 12V, 24Ah Spark plug Champion QC12YC...

  • Page 56: Tightening Torques

    11.3 Tightening torques Rider 213C Rider 214T Rider 216 AWD Tightening torques Steering drive 5-10 Nm / 3.5-7 lb ft 5-10 Nm / 3.5-7 lb ft 5-10 Nm / 3.5-7 lb ft Steering cable pulley 20-30 Nm / 14-21 lb ft...
  • Page 57 420 - 002 - 22.03.2018 Technical data - 57...
  • Page 58 58 - Technical data 420 - 002 - 22.03.2018...
  • Page 59 420 - 002 - 22.03.2018 Technical data - 59...
  • Page 60 1159970-26 2018-04-05...

This manual is also suitable for:

Rider 214tRider 216 awd

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