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Siemens SINUMERIK 802S Diagnostics Manual
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Siemens SINUMERIK 802S Diagnostics Manual

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Diagnostics Guide 01/02 Edition
SINUMERIK 802S/802C

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Summary of Contents for Siemens SINUMERIK 802S

  • Page 1 Diagnostics Guide 01/02 Edition SINUMERIK 802S/802C...
  • Page 3 Alarms Glossary / Abbrevia- tions SINUMERIK 802S SINUMERIK 802C Diagnostics Guide Valid as from Control system Software version SINUMERIK 802S SINUMERIK 802C 01.2002 Edition...
  • Page 4 Trademarks SIMATICr, SIMATIC HMIr, SIMATIC NET r, SIROTECr, SINUMERIKr,SIMODRIVEr and MOTION-CONNECTr are Siemens trademarks. All other product and system names are registered trademarks of their respective owners and must be treated accordingly. Other functions not described in this documentation might be Further information is available on the Internet under: http://www.ad.siemens.de/sinumerik...
  • Page 5 030 000 - 099 999 Functional alarms 060 000 - 064 999 SIEMENS cycle alarms 065 000 - 069 999 User cycle alarms 070 000 - 079 999 Manufacturer and OEM compile cycles © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG)
  • Page 6 Alarm number ranges (continued) 300 000 - 399 999 Table 1_4 Alarm number ranges (continued) alarms/messages 400 000 - 499 999 General alarms 700 000 - 799 999 User range 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved SINUMERIK 802S/802C (DG)

  • Page 7: Table Of Contents

    01.02 Contents ALARMS Overview of NCK Alarms 1-10 Cycle Alarms 1-88 PLC Alarms 1-93 Action List 1-96 GLOSSARY / ABBREVIATIONS 2-105 Abbreviations 2-105 Glossary 2-111 © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG)
  • Page 8 01.02 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved viii SINUMERIK 802S/802C (DG)

  • Page 9: Alarms

    Hotline Germany Siemens AG, A&D techsupport Telephone: 0180 50 50-222 Mailto: techsupport@ad.siemens.de Helpline Telephone: 0049 180 50 50 111 © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG)

  • Page 10: Overview Of Nck Alarms

    %1 = Operating system error This alarm indicates that the operating system has detected a severe error in the system. Response Alarm display. Interface signals are set. NC not ready for operation. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-10 SINUMERIK 802S/802C (DG)
  • Page 11 This alarm refers you to internal error conditions, which in conjunction with the error number contained in the error message provide information on the error cause and the error location. Response Alarm display. © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-11...
  • Page 12 Response Alarm display. Interface signals are set. Remedy Please contact the hotline indicated in the beginning of this Manual and specify the operating system error number. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-12 SINUMERIK 802S/802C (DG)
  • Page 13 Channel not ready for operation. NC Stop at alarm. NC Start inhibited. Remedy Please contact the hotline indicated in the beginning of this Manual and specify the operating system error number. © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-13...
  • Page 14 Press the Clear key to clear the alarm. No further operation required. tion by 3 000 Emergency Stop Explanation EMERGENCY STOP request is provided at the NCK/PLC interface (V 26000000.1). 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-14 SINUMERIK 802S/802C (DG)
  • Page 15 The user data saved to FLASH have been loaded into the SRAM. Response Alarm display Remedy Reload your own machine data. Program continua- Press the RESET key to clear the alarm. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-15...
  • Page 16 Set the required access level either using the key-operated switch or be entering the password and/or delete the respective machine data from the MD file. Program continua- Power ON tion by 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-16 SINUMERIK 802S/802C (DG)
  • Page 17 MD to the value during the last boot manually. Program continua- Press the Clear key to clear the alarm. No further operation required. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-17...
  • Page 18 This error may concern files of the NC file system (part of NC memory), such as initialization files, NC programs, etc., during commissioning. Response Alarm display. Remedy Delete or unload files (e.g. part programs). 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-18 SINUMERIK 802S/802C (DG)
  • Page 19 DRAM. Response Alarm display Remedy Start less „Process from External“ operations. Program continua- Press the Clear key to clear the alarm. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-19...
  • Page 20 Alarm display. Remedy To upgrade your CNC with the required option, contact either your machine manufacturer or a sales engineer of AUT 2 of SIEMENS AG. Program continua- Press the Clear key to clear the alarm. No further operation required.
  • Page 21 Remedy Modify NC part program (do not program "Stop at block end" G09) Program continua- Press the RESET key to clear the alarm. Restart part program. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-21...
  • Page 22 380x1000.3) and "2nd software limit switch minus" (V 380x1000.2); make sure that the 2nd software limit switch is selected. Program continua- The alarm display disappears with the alarm cause. No further operation re- tion by quired. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-22 SINUMERIK 802S/802C (DG)
  • Page 23 Check the position specified for the axis in the part program. Check the machine data POS_LIMIT_MINUS/POS_LIMIT_MINUS2 (MD 36 110/MD 36 130) and POS_LIMIT_PLUS/POS_LIMIT_PLUS2 (MD 36 100/MD36 120) for the software limit switches. © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-23...
  • Page 24 Program a tool No. under address T.. with G41/G42 before calling the tool radius compensation. Program continua- Press the RESET key to clear the alarm. Restart part program. tion by 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-24 SINUMERIK 802S/802C (DG)
  • Page 25 (Such blocks are split into several partial blocks). Program continua- Press the RESET key to clear the alarm. Restart part program. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-25...
  • Page 26 %2 = Block number, label When activating the cutter radius compensation via KONT, the start point of the approach block is within the compensation circle, thus already violating the contour. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-26 SINUMERIK 802S/802C (DG)
  • Page 27 Deselection in the next block • Insert intermediate block • Select starting behavior NORM Program continua- Press the RESET key to clear the alarm. Restart part program. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-27...
  • Page 28 Alarm display. Interface signals are set. NC Start inhibited. Remedy - Modify part program. Program continua- Press the RESET key to clear the alarm. Restart part program. tion by 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-28 SINUMERIK 802S/802C (DG)
  • Page 29 NC Start inhibited. Remedy Define a spindle in the machine data. Program continua- Press the NC START to clear the alarm and to continue the program. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-29...
  • Page 30 Too many blocks without contour information are programmed between two blocks which contain contour elements and which are to be linked with a cham- fer or a radius (CHF, RND). 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-30 SINUMERIK 802S/802C (DG)
  • Page 31 Channel %1 block %2 no S value programmed for constant cutting speed 10 900 Explanation %1 = Channel number %2 = Block number, label When G96 is active, the constant cutting speed under address S is missing. © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-31...
  • Page 32 Response Alarm display. Interface signals are set. NC Start inhibited. Remedy Program only path elements in the contour program, which consist of straight lines and circular arcs. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-32 SINUMERIK 802S/802C (DG)
  • Page 33 Enlarge the program with the stock removal contour to at least 3 NC blocks with axis movements in both axes of the current machining plane. Program continua- Press the RESET key to clear the alarm. Restart part program. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-33...
  • Page 34 %2 = Block number, label %3 = NC address in source text block The name of the NC address (e.g. X, U, X1) is not defined in the control sys- tem. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-34 SINUMERIK 802S/802C (DG)
  • Page 35 Analyze the NC block and distribute the G functions over several NC blocks. Program continua- Press NC START to clear the alarm and continue program execution. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-35...
  • Page 36 Interface signals are set. Remedy Program the G function in a separate block. Program continua- Press NC START to clear the alarm and continue program execution. tion by 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-36 SINUMERIK 802S/802C (DG)
  • Page 37 %1 = Channel number %2 = Block number, label %3 = Chained operators The term 'operator chaining' denotes binary and unary operators chained one after another, without the use of brackets. © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-37...
  • Page 38 (but the 1st character may not be a $ character) and may include max. 32 char- acters. Program continua- Press NC START to clear the alarm and continue program execution. tion by 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-38 SINUMERIK 802S/802C (DG)
  • Page 39 Alarm display. Interface signals are set. Remedy Remove the respective string from the program. Program continua- Press NC START to clear the alarm and continue program execution. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-39...
  • Page 40 Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited. Remedy Correct the INI file or correct the MD and create a new INI file (via 'upload'). 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-40 SINUMERIK 802S/802C (DG)
  • Page 41 NC memory, or the option for the used function is not enabled. Response Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited. Remedy Correct the NC part program. © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-41...
  • Page 42 Reload the desired program into the NC memory or check the name of the directory (workpiece overview) and correct it. Program continua- Press the Clear key to clear the alarm. Restart part program. tion by 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-42 SINUMERIK 802S/802C (DG)
  • Page 43 NC Start inhibited. Remedy Distribute complex arithmetic expressions over several, more simply structured arithmetic blocks. Program continua- Press the RESET key to clear the alarm. Restart part program. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-43...
  • Page 44 Interface signals are set. Interpreter stop. NC Start inhibited. Remedy Correct part program. Program continua- Press the RESET key to clear the alarm. Restart part program. tion by 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-44 SINUMERIK 802S/802C (DG)
  • Page 45 Create free space in the NCK area, for example, by deleting part programs no longer used. Program continua- Press the RESET key to clear the alarm. Restart part program. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-45...
  • Page 46 %2 = Block number, label More than 10 auxiliary functions have been programmed in a block. Response Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-46 SINUMERIK 802S/802C (DG)
  • Page 47 %2 = Block number, label An option not released is used in the block Response Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited. Remedy Modify part program, upgrade option. © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-47...
  • Page 48 G97 has been programmed in the displayed block although G96 (or already G97) has not been activated. Response Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-48 SINUMERIK 802S/802C (DG)
  • Page 49 >= 360 degrees has been programmed. Response Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited. Remedy Program the opening angle within the permitted value range of 0.0001 - 359.9999 [degrees]. © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-49...
  • Page 50 Response Alarm display. Remedy Correct the part program. Program continua- Press the Clear key to clear the alarm. No further operation required. tion by 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-50 SINUMERIK 802S/802C (DG)
  • Page 51 The search job (type of searching target) is less than "1" or greater than "5". It is entered in the Type column of the block search window. Permissible search jobs are: Type Meaning © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-51...
  • Page 52 Check the part program, alter the search target (type error in part program) and restart search. Program continua- Press the RESET key to clear the alarm. Restart part program. tion by 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-52 SINUMERIK 802S/802C (DG)
  • Page 53 Program continua- Press the RESET key to clear the alarm. Restart part program. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-53...
  • Page 54 NC Start inhibited. Remedy Modify part program: Deselect tool radius compensation with G40. Program continua- Press the RESET key to clear the alarm. Restart part program. tion by 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-54 SINUMERIK 802S/802C (DG)
  • Page 55 %2 = Block number, label A negative chamfer or rounding has been programmed under the key words CHF= .., RND=... Response Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited. © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-55...
  • Page 56 A master spindle function has been programmed (G33, G95, G96), without programming the speed or the direction of rotation of the master spindle. Response Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-56 SINUMERIK 802S/802C (DG)
  • Page 57 During thread cutting with G33, the parameter has not been specified for the velocity-defining axis (axis with the longest traversing path). Response Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited. © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-57...
  • Page 58 The alarm occurs if the spindle is linked with axes via interpolation. Response Alarm display. Interface signals are set. Interpreter stop. NC Start inhibited. Remedy Modify part program. Deselect thread cutting or tapping. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-58 SINUMERIK 802S/802C (DG)
  • Page 59 NC Start inhibited. Remedy Program a position within the range 0 - 359.999. Program continua- Press the RESET key to clear the alarm. Restart part program. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-59...
  • Page 60 Remedy Eliminate the error and acknowledge the alarm. Then restart the process. Program continua- Press the Clear key to clear the alarm. No further operation required. tion by 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-60 SINUMERIK 802S/802C (DG)
  • Page 61 %2 = Action number/action name (see Section 1.4 Action List) This action can only be carried out in Reset condition. Response Alarm display. Remedy Press Reset or wait until processing is completed. © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-61...
  • Page 62 Continue program execution up to a reorganized NC block or modify part program. Program continua- Press the Clear key to clear the alarm. No further operation required. tion by 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-62 SINUMERIK 802S/802C (DG)
  • Page 63 Wait until the previous operation is completed and then repeat the action.. Program continua- Press the Clear key to clear the alarm. No further operation required. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-63...
  • Page 64 This error message prompts the operator to make a back-up copy of his data or to re-copy the data on completion of this process. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-64 SINUMERIK 802S/802C (DG)
  • Page 65 Interface signals are set. Interpreter stop. NC Start inhibited. Remedy Delete tools not used. Program continua- Press the RESET key to clear the alarm. Restart part program. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-65...
  • Page 66 Remove the write accesses to write-protected variables from the NC program or the machine data file. Program continua- Press the RESET key to clear the alarm. Restart part program. tion by 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-66 SINUMERIK 802S/802C (DG)
  • Page 67 Program or activate a tool compensation in the NC part program. Example: N100 G. .. T5 D1 .. LF Program continua- Press the RESET key to clear the alarm. Restart part program. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-67...
  • Page 68 This applies both to the tool preselected and changed by T, and for tools for which a constant wheel circumferential speed or tool monitoring is active. Response Alarm display. Interface signals are set. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-68 SINUMERIK 802S/802C (DG)
  • Page 69 The reference-point switch is not actuated by the cam. Check the vertical distance between reducing cam and actuating switch. Program continua- Press the RESET key to clear the alarm. Restart part program. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-69...
  • Page 70 The dis- tance must be longer than the distance which the axis can traverse within the PLC cycle time. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-70 SINUMERIK 802S/802C (DG)
  • Page 71 Which axes are involved in channel-specific referencing is determined by the axis-specific MD 34 110 REFP_CYCLE_NR. No channel-specific referencing, NC start without referencing No channel-specific referencing, NC start with referencing. © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-71...
  • Page 72 Exit handwheel traverse, if necessary with "Clear axis distance to go" (V 380x0002.2). Program continua- The alarm display disappears with the alarm cause. No further operation re- tion by quired. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-72 SINUMERIK 802S/802C (DG)
  • Page 73 Revolutional feedrate has been programmed for an axis/spindle, but no veloc- ity/speed was specified, or the programmed value is less than zero. Response Alarm display. Interface signals are set. © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-73...
  • Page 74 With axes already approached to the reference point, software switch 1 or 2 should respond before the hardware limit switch is reached. Check POS_LIMIT_PLUS, POS_LIMIT_MINUS, POS_LIMIT_ PLUS2 and POS_LIMIT_MINUS2 (MD 36 100 - 36 130), as well as the 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-74 SINUMERIK 802S/802C (DG)
  • Page 75 Note: It is recommended to use always the requested gear stage. Response Alarm display. Remedy Correct the PLC program. Program continua- Press the Clear key to clear the alarm. No further operation required. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-75...
  • Page 76 MD 35 150 SPIND_DES_VELO_TOL. Set another referencing mode MD 34 200 ENC_REFP_MODE. Program continua- Press the RESET key to clear the alarm. Restart part program. tion by 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-76 SINUMERIK 802S/802C (DG)
  • Page 77 Increase tolerance window in MD 35 150 SPIND_DES_VELO_TOL. Program continua- Press the RESET key to clear the alarm. Restart part program. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-77...
  • Page 78 %2 = Axis name, spindle number The thread cutting axis has been stopped during an active thread block. The stop can be caused by VDI signals resulting in feed interruption. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-78 SINUMERIK 802S/802C (DG)
  • Page 79 The signals of the currently active actual-position encoder are either missing (interface signal V 380x001.5), are not in phase or have ground connec- tion/short circuit. Response Mode group ('BAG') not ready for operation. Channel not ready for operation. © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-79...
  • Page 80 The deviations might have been caused by transmission errors, interference, encoder hardware errors or errors in the evaluation electronics of the encoder used for position control. Therefore, the following should be checked in the actual value branch: 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-80 SINUMERIK 802S/802C (DG)
  • Page 81 With the position control circuit closed (without clamping) - interface signal SERVO ENABLE (V 380x0002.1) IS "1" - high mechanical forces with low gain in the open-loop position control circuit cause the axis to leave its position. © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-81...
  • Page 82 The speed setpoint has exceeded its upper limit MD 36 210 CTRLOUT_LIMIT longer than allowed. The specified axis speed exceeds the motor nominal speed set in MD 32 260 RATED_VELO. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-82 SINUMERIK 802S/802C (DG)
  • Page 83 Then reactivate automatic drift compensation to compensate dynamic drift changes (heating). Program continua- Press the Clear key to clear the alarm. No further operation required. tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-83...
  • Page 84 The clamped axis has been pressed from its position. The permissible deviation is defined in the axis-specific MD 36 050 CLAMP_POS_TOL. Axis clamping is activated by the axis-specific interface signal V 380x0002.3: "Clamping running". 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-84 SINUMERIK 802S/802C (DG)
  • Page 85 MD 31 030 LEADSCREW_PITCH (in most cases, 10 or 5 mm/rev). Program continua- Power ON tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-85...
  • Page 86 MD contains invalid value. Response Mode group ('BAG') not ready for operation. Channel not ready for operation. NC Start inhibited. NC Stop at alarm. The NC changes to follow-up mode. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-86 SINUMERIK 802S/802C (DG)
  • Page 87 The NC changes to follow-up mode. Alarm display. Interface signals are set. Remedy Repeat your entry with the correct value and Power On. Program continua- Power ON tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-87...

  • Page 88: Cycle Alarms

    Program continua- Press the RESET key to clear the alarm. Restart part program. tion by 61 004 Configuration of axis is not correct Source (cycle) LCYC60 LCYC61 LCYC75 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-88 SINUMERIK 802S/802C (DG)
  • Page 89 Press the RESET key to clear the alarm. Restart part program. tion by 61 105 Milling cutter radius too big Source (cycle) LCYC75 Response Block preparation in NC is aborted © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-89...
  • Page 90 61 601 Finished part diameter too small Source (Cycle) LCYC94 Response Block preparation in NC is aborted Remedy A finished-part diameter < 3mm has been programmed. Increase value. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-90 SINUMERIK 802S/802C (DG)
  • Page 91 Press the RESET key to clear the alarm. Restart part program. tion by 61 608 Indirect tool point direction programmed Source (Cycle) LCYC94 Response Block preparation in NC is aborted © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-91...
  • Page 92 Either use a smaller cutter, or reduce the finishing allowance, or enlarge the pocket/groove width. Program continua- Press the RESET key to clear the alarm. Restart part program. tion by 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-92 SINUMERIK 802S/802C (DG)

  • Page 93: Plc Alarms

    Response PLC stop Remedy Please report this error with type number to Siemens. For error cause refer to the specified software section in the displayed line number Program continua- POWER ON...
  • Page 94 Program continua- Power ON tion by 400 009 Runtime overflow at PLC in network Explanation Check the user program of the respectively displayed network. Response PLC stop 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-94 SINUMERIK 802S/802C (DG)
  • Page 95 PLC user program faulty Explanation The PLC user program in the control system is defective or missing. Response PLC stop Remedy Reload PLC user program. Program continua- Power ON tion by © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-95...

  • Page 96: Action List

    (During TEACH_IN, it is tried after each stop to switch over from the internal operating mode "AUTOMATIC, MDA" to TEACH_IN) 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-96 SINUMERIK 802S/802C (DG)
  • Page 97 Carry out user See 11 interrupt "ASUP“ with quick lifting (VDI signal: digital-analog interface) 13. INTERRUPTBLSYNC Carry out user See 11 interrupt at end of block (VDI signal: digital-analog interface) © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-97...
  • Page 98 ⇒ Abort program and VDI signal: execution is stopped cannot be Activate single reorganized, since deceleration is block) carried out over several blocks. 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-98 SINUMERIK 802S/802C (DG)
  • Page 99 (NC program, ⇒ - block search, loading of machine data) 37. STOPSIG Stop active program mode (VDI signal: NC Stop) © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-99...
  • Page 100 (PI command) 49. CHANNEL_PROG Program selec- SELECT tion from another channel (channel communication, NC block: INIT) 50. ASUPDEFINITION Save definition of ASUPS which can be activated (PI command) 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-100 SINUMERIK 802S/802C (DG)
  • Page 101 ASUP is completed, or abort Rapid traverse program ⇒ Abort program superimposition) the current block in which program execution is stopped cannot be reorganized, since deceleration is carried out over several blocks. © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-101...
  • Page 102 (NC block: WAITMC) 81. SETM Set marker (NC block: SETM) 82. CLEARM Delete marker (NC block: CLEARM) 83. BLOCK_SELECT Select NC block (PI command) 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 1-102 SINUMERIK 802S/802C (DG)
  • Page 103 Set all machine NEWCONF data with NEW_CONF attribute to active condition (NC block: NEW_CONF during block search) 94. CONTINUE_INTERPR Start continuation of interpreter processing (internal block search stop) © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 1-103...

  • Page 105: Glossary / Abbreviations

    Operating mode groups Ready for operation Binary Coded Decimals Hand-held terminal User interface Computerized Numerical Control Communication Processor Central Processing Unit Carriage Return Central Service Board (PLC module) © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 2-105...
  • Page 106 ETC key: Extension of the softkey bar in the same menu Product designation database FIFO First in First Out Frame module FRAME Coordinate conversion with the components zero offset, rotation, scaling, mir- ror-imaging 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 2-106 SINUMERIK 802S/802C (DG)
  • Page 107 Special tape code, number of holes per character always even K1...K4 Channel 1 to Channel 4 Ladder Diagram Loop-Gain Factor K ü Transformation Ratio Liquid Crystal Display Light Emitting Diode Local User Data Megabyte Machine Data © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 2-107...
  • Page 108 Non Uniform Rational B Spline Zero Offset Original Equipment Manufacturer Operator Panel Operator Panel Interface Personal Computer PCMCIA Personal Computer Memory Card International Association: Programming Device Programmable Logic Control 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 2-108 SINUMERIK 802S/802C (DG)
  • Page 109 Signal Module Sub Program File Programmable Logic Controller Cutter Radius Compensation SSFK Leadscrew Error Compensation Serial Synchronous Interface Software Testing Data Active (with reference to the machine data) © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 2-109...
  • Page 110 Transform Milling into Turning (coordinate conversion on turning machines for milling) Feed drive (spindle) Bit type PLC variable Byte type PLC variable Tool Tool Tool offset Zero Offset Active (memory area for zero offsets) 6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved 2-110 SINUMERIK 802S/802C (DG)

  • Page 111: Glossary

    Multi-point inter- Hardware module for online coupling with the user program face Electrical element; Sensor provides a signal to the control system © Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2 SINUMERIK 802S/802C (DG) 2-111...
  • Page 112 Suggestions A&D MC BMS Corrections P.O. Box 3180 For Publication/Manual: D–91050 Erlangen SINUMERIK 802S Federal Republic of Germany SINUMERIK 802C Tel.: +49 – 180 / 5050 - 222 [ServiceSupport] Fax: +49 – 9131 / 98 -2176 [Documentation] email: motioncontrol.docu@erlf.siemens.de Diagnostics Guide From Order No.:...
  • Page 114 Doucment Structure SINUMERIK 802S and 802C General Documentation: Catalog SINUMERIK 802S SINUMERIK 802C Turning, Milling User Manual: Operation and Programming SINUMERIK 802S SINUMERIK 802S SINUMERIK 802C SINUMERIK 802C Turning Milling User Manual: Diagnostics Guide SINUMERIK 802S SINUMERIK 802C Turning, Milling Technical Manual: Start–up...
  • Page 115 Siemens AG Automatisierungs- und Antriebstechnik Motion Control Systems © Siemens AG 2002 Postfach 3180, D – 91050 Erlangen Subject to change prior notice Bundesrepublik Deutschland Order No.: 6FC5598-3AA20-0BP2 Printed in the Federal Republic of Germany www.ad.siemens.de...

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