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ABB NMBP-01 Installation And Startup Manual

Modbus plus adapter module for acs 600
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ACS 600
Installation and
Start-up Guide
Modbus Plus Adapter Module
NMBP-01

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Summary of Contents for ABB NMBP-01

  • Page 1 ACS 600 Installation and Start-up Guide Modbus Plus Adapter Module NMBP-01...
  • Page 3 Modbus Plus Adapter Module NMBP-01 Installation and Start-up Guide 3AFY 58919802 R0125 REV B EFFECTIVE: 1996-03-01 SUPERSEDES: None © 1996 ABB Industry Oy. All Rights Reserved.
  • Page 4 Installation and Start-up Guide for NMBP-01...
  • Page 5 Overview This chapter states the safety instructions that must be followed when installing and operating the NMBP-01 Modbus Plus Adapter Module. If neglected, physical injury and death may follow, or damage may occur to the frequency converter, the motor and driven equipment. The material in this chapter must be studied before attempting any work on, or with, the unit.
  • Page 6 These functions should not be selected if other equipment is not compatible with this kind of operation, or dangerous situations can be caused by such action. More Warnings and Notes are printed at appropriate instances along the text. Installation and Start-up Guide for NMBP-01...

  • Page 7: Table Of Contents

    Data set 3 - REFERENCE 2 ........................ 5-10 Data set 4 - STATUS .......................... 5-11 Data set 5 - ACTUAL 1 ........................5-12 Data set 6 - ACTUAL 2 ........................5-12 Communication Loss Setup ........................5-12 Installation and Start-up Guide for NMBP-01...
  • Page 8 Protocols ............................... A-1 Power Supply ............................A-1 Dimensions ............................A-1 Mounting............................... A-1 Storage ..............................A-1 Operational ............................A-1 Noise Immunity / Emissions ......................... A-1 Appendix B – Parameter Scaling Appendix C – Assembly Drawings Installation and Start-up Guide for NMBP-01...

  • Page 9: Chapter 1 - Introduction

    Modbus Plus connection. This chapter also discusses the performance of the Modbus Plus connection. Chapter 7 – Fault Tracing describes how to fault diagnose the Modbus Plus connection during installation, commissioning, and normal operation. Installation and Start-up Guide for NMBP-01...

  • Page 10: Conventions Used In This Guide

    The ACS 600 drive simulates this area by providing a read and write access to its parameters through this register address area. Related Publications ACS 600 Programming Manual Modicon Modbus Plus Network Planning and Installation Guide. Installation and Start-up Guide for NMBP-01...

  • Page 11: Chapter 2 - Overview

    • Three pairs of fibre optic cables • Mounting rail • Installation and Start-up Guide for NMBP-01. Compatibility The NMBP-01 has been tested and approved by Modicon as a part of the ModConnect program acceptance. Installation and Start-up Guide for NMBP-01...

  • Page 12: Warranty And Liability Information

    Your local ABB Drives company or distributor may have a different warranty period, which is specified in their sales terms, conditions, and warranty terms. If you have any questions concerning your ABB drive, contact your local dis- tributor or ABB Drives office.

  • Page 13: Chapter 3 - Mechanical Installation

    The additional modules are to be mounted outside the ACS 603 cabinet; see page 3-2 for instructions. ACS 604 The option modules are to be mounted outside the ACS 604 unit. See page 3-2 for mounting instructions. Installation and Start-up Guide for NMBP-01...

  • Page 14: Mounting Outside The Acs 600

    2. Fasten the rail and ensure the proper earthing (see instructions above). 3. Push the module onto the rail. The module can be released by pulling the locking spring with a screwdriver (see Figure 3-1). Figure 3-1 Mounting and removing the module. Installation and Start-up Guide for NMBP-01...

  • Page 15: Mounting Inside The Acs 601

    Fasten the mounting rail to its place using the two screws. 7. Push the module onto the rail. The module can be released by pulling the locking spring with a screwdriver (see Figure 3-1). Installation and Start-up Guide for NMBP-01...

  • Page 16: Mounting Inside The Acs 603

    • Fasten the mounting rail to its place using the two screws. 7. Push the module onto the rail. The module can be released by pulling the locking spring with a screwdriver (see Figure 3-1). Installation and Start-up Guide for NMBP-01...

  • Page 17: Chapter 4 - Electrical Installation

    Modbus Plus network. WARNING! Verify that the ACS 600 is not powered before starting the installation. NMBP-01 Connectors The NMBP-01 module has multiple connectors on its front plate. These are shown in Figure 4-1 below. Modbus Plus Fibre link, Receive...

  • Page 18: Wiring

    This is the fibre link receive from the drive. This is the fibre link transmit to the drive. Wiring The 24 V d.c. power should be connected to the NMBP-01 using insulated wire with 16 – 20 AWG (0.5 to 1.5 mm 24 V d.c. Power The Modbus Plus module needs to be supplied from a stabilised 24 V d.c.
  • Page 19 0 V d.c. to 3. Terminal 2 is for signal earth, which is used to terminate the shield of the Modbus Plus network. This signal earth must be connected to a noise-free earth, and not to a earth where high power devices are earthed. Installation and Start-up Guide for NMBP-01...

  • Page 20: Fibre Link

    Table 4-1 Fibre Optic Cable Ratings. The fibre link must be connected between the drive NAMC-01 board and the NMBP-01 Module. Two fibres are needed to connect the Modbus Plus mod- ule to the drive. See Figure 4-4 below for correct connection.
  • Page 21 Chapter 4 – Electrical Installation Modbus Plus The NMBP-01 option module has the standard 9-pin D-shell Modbus Plus connector on top of the front plate. The following chapters are used by permission of Modicon. These chapters are taken from Modicon publication “ Modbus Plus Network Planning and Installation Guide”...
  • Page 22 The cable earth will be supplied by its network cable connection to the device. The cable shield earth is connected to terminal X1:3 (see Figure 4-2, page 4- 3) on the power connector on the NMBP-01 Module. Installation and Start-up Guide for NMBP-01...

  • Page 23: Modbus Plus

    For details see the ACS 600 Programming Manual. General After installing and wiring the NMBP-01 Module to the ACS 600 drive, the first step is to alert the drive that there is a communication module installed. Before this communication option module is used, Parameter 98.2 COMM MODULE must be changed from NO to YES.
  • Page 24 Note: The Default values are used when the module is connected to the drive the first time . The parameters in Group 51 must be set up for the current application. By default, no global data is being used, and the Modbus Plus module is station 64. Installation and Start-up Guide for NMBP-01...

  • Page 25: Group 51 Modbus Plus

    51.4 Good Msg This diagnostics counter increases by one every time a valid Modbus Plus message has been received by the NMBP-01 Module. This counter will roll over from 32767 back to 0. During normal operation, this counter is increas- ing constantly.
  • Page 26 This parameter and Parameter 51.9 GD In1 Stn defines what data is received for data set 1. This parameter defines the word number on the Global Data which is placed to the Control Word. 0 – 31 The word number of the Global Data. Installation and Start-up Guide for NMBP-01...
  • Page 27 Note: The changes to the parameters in Group 51 do not take effect immedi- ately. To change the module settings, either the reset button on the front of the module must be pressed, or the power must be disconnected from the Modbus Plus communication module. Installation and Start-up Guide for NMBP-01...

  • Page 28: Control Locations

    The selection is done with a digital input signal. EXT 1 External Reference 1 is in use. EXT 2 External Reference 2 is in use. COMM MODULE The selection is done by bit 5 of the Control Word. Installation and Start-up Guide for NMBP-01...
  • Page 29 This data is received using data set number 1, the Con- trol Word. The Control Word can be received either by using Global Data, or by per- forming a register write to address 4xxxx. Installation and Start-up Guide for NMBP-01...

  • Page 30: Output Selections

    These are excellent for fast control, and for reading back critical actual values. The data sets are fixed in the drive application software, and cannot be modi- fied by the end customer. The standard software has six data sets, numbered 1 through 6. Installation and Start-up Guide for NMBP-01...

  • Page 31: Data Set 1 - Control

    Note: The normal stop mode is defined with Parameter 21.3. Note: The Control Word is used for communication loss detection. The use of the Control Word for communication loss detection is configured using the Parameters 30.18 and 30.19. Installation and Start-up Guide for NMBP-01...

  • Page 32: Data Set 2 - Reference 1

    • If the DTC control mode and the PID Control Macro are selected, REF2 is the PID controller reference. The integer 10000 corre- sponds to the value set with Parameter 11.8 EXT REF2 MAXIMUM (by default, 100%). 5-10 Installation and Start-up Guide for NMBP-01...

  • Page 33: Data Set 4 - Status

    0 = No Active Faults WARNING 1 = Active Warning 0 = No Active Warnings LIMIT 1 = Drive at Limit 0 = No Active Limits 11 – 15 reserved Table 5-3 The Status Word. Installation and Start-up Guide for NMBP-01 5-11...

  • Page 34: Data Set 5 - Actual 1

    30.19 COMM FLT Defines the maximum time allowed between writes to data set 1 (Control TIME OUT Word) from the master, before a communication loss is detected. 0.1 s – 60.0 s 5-12 Installation and Start-up Guide for NMBP-01...

  • Page 35: Chapter 6 - Communication

    • ACS 600. Two fields. The first field is the node number on the Modbus Plus network. The second number is internal program path number 1 – 8. This multilevel addressing allows the user to build a large and extensive net- work, tying together individual segments with Bridges. Installation and Start-up Guide for NMBP-01...

  • Page 36: Routing For Acs 600

    12.5.2.0.0 to 12.5.8.0.0. Note: The global data can not be transferred through the Bridge. In the above example the global data from the ACS 600 is available for PLC B, but not for PLC A. Installation and Start-up Guide for NMBP-01...

  • Page 37: Register Read And Write

    • 49901 – 49999 are reserved for the start-up data. In this mapping, the thousands and hundreds correspond to the group number, while the tens and ones correspond to the parameter number within a group. Installation and Start-up Guide for NMBP-01...
  • Page 38 The register addresses between the groups are invalid. No reads or writes are allowed for these addresses. If there is an attempt to read or write outside the parameter addresses, the Modbus Plus interface will return an exception code back to the controller. Installation and Start-up Guide for NMBP-01...

  • Page 39: Exception Codes

    The Global Data is configured using the setup parameters in Group 51. See Chapter 5 – Programming, Group 51 Modbus Plus for details. Installation and Start-up Guide for NMBP-01...

  • Page 40: Data Update

    Chapter 6 – Communication Data Update The NMBP-01 module has been designed for fast and reliable data transfer between the Modbus Plus network and the ACS 600 drive. To get the maxi- mum through put from the Modbus Plus network, the data is transferred according Table 6-3 below.

  • Page 41: Chapter 7 - Fault Tracing

    • 24 V d.c. power is connected to the power terminal • Fibre link cable is connected between the drive Channel 0 and the NMBP-01 Module • Check that the fibre link connector colours match the drive and NMBP-01 Module connector colours. Drive Setup Group 51 is not shown on panel.

  • Page 42: Module Diagnostics

    Chapter 7 – Fault Tracing Module Diagnostics There is a diagnostics error LED on the NMBP-01 Modbus Plus module that indicates the current state of the module. A status code is indicated by a series of flashes at 250 ms intervals followed by 750 ms delay. Table 7-1 below shows every error code.

  • Page 43: Modbus Plus Led

    Chapter 7 – Fault Tracing Modbus Plus LED The NMBP-01 module has the standard Modbus Plus diagnostic LED. This LED has the status codes shown in Table 7-2 below. Flash Code Status Correction flash every This node is working normally in...

  • Page 44: Mstr Block Error Codes

    2009 Route equal to your own address 200A Attempting to obtain more global data words than available 30ss* Modbus slave exception response 4001 Inconsistent Modbus slave response 5001 Inconsistent network response 6mss** Routing failure Installation and Start-up Guide for NMBP-01...
  • Page 45 Invalid node type in routing path Slave has rejected the command Initiated transaction forgotten by slave device Unexpected master output path received Unexpected response received F001 Wrong destination node specified for the MSTR operation Installation and Start-up Guide for NMBP-01...

  • Page 46: Hardware Failures

    NMBP-01 module will restart itself. This restart can be caused by: • Module failure. In this case the NMBP-01 Status LED will flash according to error code 2. This is the only non-normal condition •...

  • Page 47: Appendix A - Technical Data

    Appendix A – Technical Data This chapter describes the technical information for the NMBP-01 module. The information given here is preliminary, subject to change. Protocols Compatible Devices: Any Modicon approved Modbus Plus device. Communication Type: Modbus Plus Transmission Speed: 1 MBit/s...
  • Page 48 Appendix A – Technical Data This page is intentionally left blank. Installation and Start-up Guide for NMBP-01...
  • Page 49 See Table 5-3 ‘ Status Word’ 16-Bit Logical 5 ACTUAL 1 40005 Select by 15.1 ANALOGUE Variable (see below) OUTPUT 1 (see below) 6 ACTUAL 2 40006 Select by 15.6 ANALOGUE Variable (see below) OUTPUT 2 (see below) Installation and Start-up Guide for NMBP-01...
  • Page 50 Available only if the PID Macro is selected -100 % CONTROL DEVIATION CONT DEV The difference between the PID controller reference and the PID 10000 100 % controller actual signal. Available only if the PID Macro is selected Installation and Start-up Guide for NMBP-01...
  • Page 51 100 % Macro is selected CONTROL CONT DEV 40126 The difference between the -10000 -100 % 10000 100 % DEVIATION reference given by the user and the actual reference the ACS 600 is following Installation and Start-up Guide for NMBP-01...
  • Page 52 12.10 CONST SPEED 9 41210 12.11 CONST SPEED 10 41211 12.12 CONST SPEED 11 41212 12.13 CONST SPEED 12 41213 12.14 CONST SPEED 13 41214 12.15 CONST SPEED 14 41215 12.16 CONST SPEED 15 41216 Installation and Start-up Guide for NMBP-01...
  • Page 53 23 = CURRENT LIM; 24 = REF 1 LIM; 25 = REF 2 LIM; 26 = TORQUE 1 LIM; 27 = TORQUE 2 LIM; 28 = STARTED; 29 = LOSS OF REF; 30 = AT SPEED; 31 = ACT 1 LIM; 32 = ACT 2 LIM Installation and Start-up Guide for NMBP-01...
  • Page 54 1 = COAST; 2 = RAMP 21.4 DC HOLD 42104 0 = OFF; Hex FFFF = ON 21.5 DC HOLD SPEED 42105 0 rpm ... 3000 rpm 1 rpm 21.6 DC HOLD CURR 42106 0 % ... 100 % Installation and Start-up Guide for NMBP-01...
  • Page 55 26.1 FLUX OPTIMIZATION 42601 0 = NO; Hex FFFF = YES 26.2 FLUX BRAKING 42602 26.3 IR COMPENSATION 42603 0 % ... 30 % (effective only when the SCALAR motor control mode is selected) Installation and Start-up Guide for NMBP-01...
  • Page 56 180 s 31.3 DELAY TIME 43103 0.0 s ... 60.0 s 6000 60 s 31.4 OVERCURRENT 43104 31.5 OVERVOLTAGE 43105 0 = NO; Hex FFFF = YES 31.6 UNDERVOLTAGE 43106 31.7 AI SIGNAL<MIN 43107 Installation and Start-up Guide for NMBP-01...
  • Page 57 1 = AI1; 2 = AI2; 3 = AI3 40.8 ACTUAL2 INPUT SEL 44008 40.9 ACT1 MINIMUM 44009 40.10 ACT1 MAXIMUM 44010 -10000 -1000 % -1000 % ... 1000 % 10000 1000 % 40.11 ACT2 MINIMUM 44011 40.12 ACT2 MAXIMUM 44012 Installation and Start-up Guide for NMBP-01...
  • Page 58 1 rpm ... 20 000 rpm (printed on the motor nameplate) 99.9 MOTOR NOM POWER 49909 0 kW ... 9000 kW (printed on the motor nameplate) 99.10 MOTOR ID RUN 49910 1 = NO; 2 = STANDARD; 3 = REDUCED B-10 Installation and Start-up Guide for NMBP-01...
  • Page 59 Appendix C – Assembly Drawings ACS 601, Frame R4 Front view ACS 601-0020-3 ACS 601-0025-5 ACS 601-0025-3 ACS 601-0030-5 Position for one option module Installation and Start-up Guide for NMBP-01...
  • Page 60 Appendix C – Assembly Drawings ACS 601, Frames R5 & R6 Front view ACS 601-0030-3 ACS 601-0040-5 ACS 601-0040-3 ACS 601-0050-5 ACS 601-0050-3 ACS 601-0060-5 ACS 601-0060-3 ACS 601-0070-5 ACS 601-0070-3 ACS 601-0100-5 Position for one option module Installation and Start-up Guide for NMBP-01...
  • Page 61 Appendix C – Assembly Drawings ACS 601, Frame R7 Front view ACS 601-0100-3 ACS 601-0120-5 cover removed ACS 601-0120-3 ACS 601-0140-5 Position for one option module Installation and Start-up Guide for NMBP-01...
  • Page 62 Appendix C – Assembly Drawings ACS 603, Frame R7 Front view ACS 603-0100-3 ACS 603-0120-5 door open ACS 603-0120-3 ACS 603-0140-5 converter unit cover removed Position for one option module Installation and Start-up Guide for NMBP-01...
  • Page 63 ACS 603-0170-5 door open ACS 603-0170-3 ACS 603-0210-5 converter unit cover removed ACS 603-0210-3 ACS 603-0260-5 ACS 603-0260-3 ACS 603-0320-5 ACS 603-0320-3 ACS 603-0400-5 Mounting rail for six option modules and the power supply module Installation and Start-up Guide for NMBP-01...
  • Page 64 Appendix C – Assembly Drawings This page is intentionally left blank. Installation and Start-up Guide for NMBP-01...
  • Page 65 ABB Industry Oy VSD Products Division P.O.Box 211 FIN-00381 Helsinki FINLAND Telephone: +358-0-5641 Telefax: +358-0-5642681...

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