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Sealey BTR4.V3 Instructions page 2

Universal trolley for portable mig welders

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4. ASSEMBLY
4.1.
Using the diagram below as a guide; loosely assemble the trolley.
4.2.
Slide the axle supports (9) through the slots in the base (1) so the axle may be inserted into the supports.
4.3.
When the wheels (2 and 3), back panel (4), shelves (1, 5 and 6), upright supports (7a and 7b) and the hooks (8) are in place,
tighten all fixings.
NOTE!
When attaching the back panel (4) ensure the slots for the chains are facing downwards.
5. OPERATION
5.1.
LOADING A GAS BOTTLE
5.1.1.
The trolley can be loaded with a suitable gas bottle up to a size of 93cm in height. Taller bottles should not be loaded onto the
trolley as it may become unstable in transit. The maximum weight of bottle should not exceed 50kg. The trolley is designed to
accommodate one bottle only.
5.1.2.
Position the trolley as near as possible to the welding bottle. The maximum size bottle will require two people to load it. When the
bottle is in place it should be held steady by one person whilst the other secures the chains around the bottle. The chains must be
as tight as possible to ensure stability of the trolley. Make sure that the ends of the chains are fully engaged in the slots in the back
of the vertical back panel.
5.2.
LOADING A WELDER
5.2.1.
The trolley is primarily intended for MIG welders that use gas but could equally accommodate an arc welder as long as it does not
exceed the maximum footprint dimensions of 300mm wide and 480mm long.
5.2.2.
Place the welder onto the top shelf and ensure that it is retained by the lipped sides. Any tall feet or wheels on the welder that
prevent it sitting down properly into the tray should be removed.
5.3.
MOVING A FULLY LOADED TROLLEY
5.3.1.
For transit purposes the welding cables can either be coiled and placed in the lower trays or hung on the cable brackets on either
side of the support rails.
5.3.2.
Before moving the trolley ensure that the bottle retaining chains are tightly fastened and that there are no dangling cables that
could become caught in the wheels.
5.3.3.
Move the trolley by taking hold of the down turned lip at the front of the top shelf. DO NOT try to move the trolley by pushing or
pulling on the welder or gas bottle.
5.3.4.
The trolley should only be moved over smooth and level surfaces.
5.4.
WELDING WITH THE TROLLEY
5.4.1.
At the welding site ensure that the trolley is conveniently placed within reach of both the power socket and the item to be welded
without any cables being over-streched.
DO NOT switch the welder on whilst the cables are still stowed on the trolley.
8
WARNING! Never attach the welder's earth clamp directly to the trolley frame as this will damage the paint finish and could result
in accidental arcing from the torch.
DO NOT attempt to move the trolley by pulling on the earth or torch cable.
8
ENVIRONMENT PROTEcTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500
© Jack Sealey limited
01284 703534
sales@sealey.co.uk
Original Language Version
no.
description
1
Bottom Shelf Ass
2
Wheel
3
Swivel Caster
4
Back Panel
5
Middle Shelf
6
Top Shelf
7a
left Support
7b
Right Support (not shown)
8
Hook
9
Axle
10
Bolt, Washer, Nut (set) M6x12
11
Flat Washer
12
Cotter pin
13
Chain
www.sealey.co.uk
BTR4.V3 Issue 1 27/11/18
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