Related Manuals for ABB ESAB W82
Summary of Contents for ABB ESAB W82
- Page 1 ESAB - ABB Robot integration Interface W8 Integrated and W8 Anybus Integration manual 0740 800 220 20130308...
-
Page 2: Table Of Contents
READ THIS FIRST ..............HOW TO USE THIS MANUAL . -
Page 3: Read This First
Integrated and W8 Anybus. Only read and use the information applicable for your chosen interface. DOCUMENTATION OVERVIEW The documentation structure. This manual is the ESAB - ABB integration manual. Delivered in the box with the unit Power source W 82... -
Page 4: Introduction
INTRODUCTION This manual is intended to guide a system integrator, when integrating ESAB equipment with an ABB robotic solution. Supported equipment Power source Power sources for Integrated system: Mig 5000i / Mig5000iw Power sources for Anybus system: Mig 5000i / 5000iw, Mig 4004i Pulse, Mig 4002c /... -
Page 5: Schematic System Design
Schematic system design Integrated version ESAT vis LAN ESAT via LAN Anybus version ESAT via LAN Termination 120 ohm S0740 800 220/E20130308/P34 - 5 - © ESAB AB 2013 cr09_00... -
Page 6: W82 Integrated Version
INTEGRATED VERSION External CAN bus interface integrated in welding data board 24AP1. DeviceNet communication is used. External CAN bus connection to robot Internal CAN to Power Source integrated version DeviceNet (Integrated version) DeviceNet is used to control valves, sensors, I/O units and automation equipment in industrial automation. -
Page 7: Devicenet Network (Integrated Version)
DeviceNet network (Integrated version) Integrated version in the network Termination DeviceNet uses the CAN bus with terminating resistors at each end of the bus. The value of the terminating resistor should be 120 ohm. This should be connected between CAN_H and CAN_L on the bus. Midpoint is connected to 0V for the internal CAN bus (0V_CAN_ext for the external CAN bus) via a 47nF capacitor. -
Page 8: Location Of Sw1 And Sw2 On The Welding Data Board, 24Ap1
Location of SW1 and SW2 on the welding data board, 24AP1 S0740 800 220/E20130308/P34 - 8 - © ESAB AB 2013 cr09_01... -
Page 9: W82 Anybus
ANYBUS External fieldbus connection via DeviceNet, CANopen or Profibus DP. W82 fieldbus version Fieldbus connection External fieldbus connection to W8 S0740 800 220/E20130308/P34 - 9 - © ESAB AB 2013 cr09_01_1... -
Page 10: W82 Devicenet
DeviceNet DeviceNet is used to control valves, sensors, I/O units and automation equipment in industrial automation. The DeviceNet communication link is based on a broadcast-oriented, communication protocol, the Controller Area Network (CAN). This protocol has I/O response and a high reliability even for demanding applications, for example control of brakes. -
Page 11: Tap For Devicenet At Weld Data Unit
Tap for DeviceNet at Weld Data Unit Termination DeviceNet uses the CAN bus with terminating resistors at each end of the bus. The terminating resistor should be 120 ohm. This should be connected between CAN_H and CAN_L on the bus. Midpoint is connected to 0V for the internal CAN bus (0V_CAN_ext for the external CAN bus) via 47nF capacitors. -
Page 12: Position Of Sw1 On The Welding Data Board, 24Ap1
Position of SW1 on the welding data board, 24AP1. - 12 - cr09_01_2... -
Page 13: 24Ap4 Fieldbus Board - Devicenet
24AP4 Fieldbus board - DeviceNet Fieldbus connector 5-pin plug-able screw terminal fieldbus connector (Phoenix type) Connector pin Signal Description Negative supply voltage CAN_L CAN_L bus line SHIELD Cable shield CAN_H CAN_H bus line Positive supply voltage The bus interface shall be supplied with 24VDC, but will operate as intended as long as the supply voltage is within the DeviceNet-allowed 11 to 25V DC range. -
Page 14: Configuration
Configuration A connection to the node is set up towards the assembly object with a bus configuration tool or directly from a master. Node address (Mac ID) and baud rate are configured with dip-switches (see picture of fieldbus board). The range for node address is between 0-63 and baud rate is between 0 and 2 (0 = 125 kbit/s, 1 = 250 kbit/s and 2 = 500 kbit/s). -
Page 15: Led Indicators
LED indicators The fieldbus board is equipped with four bi-colour LED's at the front of the board showing the status. LED 1 and 4 are reserved for future use. LED 2 - Network status Colour Frequency Description Not powered / Not on line Green Steady on Link OK, On line, Connected... -
Page 16: Installation Of Hardware
INSTALLATION OF HARDWARE The installation chapter will describe how to connect the different components. The ESAB integrated software in the robot controller should be installed by ABB before delivery to the site. Regarding U8 The U8 is not supported together with the W8 integrated version. - Page 17 Mounting W82 on Mig 5000i On the power source, remove the two screws that holds the rear handle. Remove handle. Place the interface box onto the welding power source. Place handle on top of the interface box. Fasten interface box and handle with the two screws. Mounting W8 on Mig 4002c, Mig 5002c and Mig 6502c On the power source, use the “keyholes”...
- Page 18 3 Connection between welding power source and wire feed unit. Internal CAN. 4 Connection between ABB teach pendant, single point of programming, and robot control cabinet. Note! When using a wire feed unit other than RoboFeed, install a separate arc voltage feedback to the measurement contact on the control unit.
- Page 19 Installing the cables (W8 Anybus) continued RoboFeed Mig 4004i Pulse Connection between welding W8 and power source. External CAN to power source. Connection between W8 and robot control cabinet. External fieldbus CAN to robot control cabinet. Connection between welding power source and wire feed unit. Internal CAN: Connection between welding power source and control panel.
-
Page 20: Configuration Example
CONFIGURATION EXAMPLE This section describes examples of IO configurations, process definitions and cross references and is ment to be used for reference and as examples. IO configuration Unit type Name = ESAB_W82_Integrated Name = ESAB_W82_Anybus Unit Name = ESAB_W82 Name = typeXxxxYyyy Description of signal naming convention (if more than 1 robot a prefix is added explaining which robot the signal belongs to). -
Page 21: Signals Out
Signals out This table lists examples of signals from robot to W8 ESAB Description doWeld doWeldOn Start/Stop welding equipment doQuickStop doQuickStop Quick stop of welding equipment without end data doEmStop doEmergencyStop Emergency stop doFeed doWireFeedOn Start/Stop wire feeding doGas doGasPurgeOn Start/Stop Gas flow doAir doAirCleanOn... -
Page 22: Signals In
Signals in This table lists examples of signals from W8 to robot ESAB Description diWeldEst diWeldingActive This signal indicates that the weld ing equipment I occupied with welding diArcEst diArcEstablished This signal will be activated when the arc is established at a weld start. - Page 23 ESAB Description aiCurrent aiMeasuredCurrent This is the measured current from the welding equipment. aiPower aiMeasuredPower This is the measured power from the welding equipment. giWeldDataNumber This is updated every time there has been a successful recall of a weld data set. aiWeldVoltageRef This value indicates which voltage the welding machine is using...
-
Page 24: Process Definitions
Process definitions The following tables lists examples of settings for the system and the equipment. ARC_SYSTEM Parameter Value Information Name ARC1 Use Arc System Properties ARC1 Use Arc Error Handler Default Induvidual Robot Properties Act FALSE ARC_SYSTEM_PROPERTIES Parameter Value Information Name ARC1 Units... - Page 25 ARC_UNITS Parameter Value Information Name SI_UNITS Arc Length units Arc Velocity units mm/s Arc Feed units mm/s Parameter Value Information Name US_UNITS Arc Length units inch Arc Velocity units Arc Feed units Parameter Value Information Name WELD_UNITS Arc Length units Arc Velocity units mm/s Arc Feed units...
- Page 26 Parameter Value Information Fill On FALSE Burnback On FALSE Burnback Voltage On FALSE Rollback On FALSE Rollback Wirefeed On FALSE Autoinhibit On FALSE Welder Robot TRUE Heat As Time FALSE Override On FALSE Schedport Type Arc Preset Ignition Timeout Weld Off Timeout Time to feed 15mm wire 0.33 ARC_EQUIPMENT_DIGITAL_INPUTS...
- Page 27 Parameter Value Information GunOk NO_SIGNAL GunOkLabel TRUE WirestickErr TRUE WirestickErrLabel TRUE USERIO1 TRUE USERIO1Label TRUE USERIO2 TRUE USERIO2Label TRUE USERIO3 TRUE USERIO3Label TRUE USERIO4 TRUE USERIO4Label TRUE USERIO5 TRUE USERIO5Label TRUE ARC_EQUIPMENT_DIGITAL_OUTPUTS Parameter Value Information Name MIG1 AWError doQuickStop GasOn doGasPurgeOn WeldOn doWeldOn...
- Page 28 ARC_EQUIPMENT_ANALOG_OUTPUTS Parameter Value Information Name MIG1 VoltReference aoWeldVoltageRef FeedReference aoWireFeedSpeedRef CurrentReference TRUE ControlPort TRUE VoltReference2 TRUE FeedReference2 TRUE ControlPort2 TRUE ARC_EQUIPMENT_ANALOG_INPUTS Parameter Value Information Name MIG1 VoltageMeas aiMeasuredVoltage CurrentMeas aiMeasuredCurrent ARC_EQUIPMENT_GROUP_OUTPUTS Parameter Value Information Name MIG1 SchedulePort goWeldDataNumber ModePort TRUE - 28 - cr09_02...
-
Page 29: Cross Reference Integrated
Cross reference Integrated This table lists examples of cross references for W8 integrated. Robot Signal Name Type Adress Signal Name Type Byte Bit doWeld Weld On doQuickStop Quick Stop doEmStop Emerg. Stop doFeed Inching doGas Gas Purge doAir Clean doFeedBwd Inch Reverse Remote Active goWireFeeder... - Page 30 Robot Signal Name Type Adress Signal Name Type Byte diError6 Error Type 6 diError7 Error Type 7 diError8 Error Type 8 diWduError Error WDU diPsError Error PS diWfError Error WFU <not used> Gas Active diCollisionDetect Collision Detect Synergy Active Inching Active aiVoltage 07 Voltage Low Byte(Measured)
-
Page 31: Cross Reference Anybus
Cross reference Anybus This table lists examples of cross references for W8 Anybus. Signal Name Type Adress Signal Name Type Byte Bit doWeldOn Weld On doQuickStop Quick Stop doEmergencyStop Emerg. Stop doWireFeedOn Inching doGasPurgeOn Gas Purge doAirCleanOn Clean doWireFeedReverseOn Inch Reverse doRemoteActiveOn Remote Active doWireFeeder1On... - Page 32 Signal Name Type Adress Signal Name Type Byte diPSErrorActive Error PS diWFErrorActive Error WFU diGasActive Gas Active diCollisionDetected Collision Detect diSynergyActive Synergy Active diWireFeedActive Inching Active aiMeasuredVoltage IN(AI) 2439 Voltage Low Byte(Measured) 07 aiMeasuredVoltage Voltage High Byte(Measured) 07 aiMeasuredCurrent IN(AI) 4055 Current Low Byte(Measured) 07 aiMeasuredCurrent...
-
Page 33: Service Instructions
SERVICE INSTRUCTIONS CAUTION STATIC ELECTRICITY can damage circuit boards and electronic components. Observe precautions for handling electrostatic- sensitive devices. Use proper static-proof bags and boxes. What is ESD? A sudden transfer or discharge of static electricity from one object to another. ESD stands for Electrostatic Discharge. - Page 34 ESAB subsidiaries and representative offices NORWAY SOUTH KOREA Europe North and South America AS ESAB ESAB SeAH Corporation AUSTRIA ARGENTINA Larvik Kyungnam ESAB Ges.m.b.H CONARCO Tel: +47 33 12 10 00 Tel: +82 55 269 8170 Vienna-Liesing Buenos Aires Fax: +47 33 11 52 03 Fax: +82 55 289 8864 Tel: +43 1 888 25 11 Tel: +54 11 4 753 4039...