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The instructions contained in this manual are not intended to cover all of the details or variations in equipment, or to provide for every possible contingency concerning installation, operation, or maintenance. Should further information be required or if problems arise which are not covered sufficiently, contact your Toshiba sales office or call Toshiba Power Electronics Division at 855-803-7087 Nothing in this manual shall alter Toshiba International Corporation’s standard terms and conditions or the...
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UNINTERRUPTIBLE POWER SYSTEM (UPS) Please complete the following information and retain for your records. JOB NUMBER MODEL NUMBER SERIAL NUMBER APPLICATION SHIPMENT DATE INSTALLATION DATE INSPECTED BY 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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Toshiba International Corporation reserves the right, without prior notice, to update information, make product changes, or discontinue any product or service identified in this publication. Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners.
Ground Symbol indicates the location of the equipment grounding conductor. Electrical – Voltage & Shock Hazard Symbol indicates parts inside may cause electric shock. Explosion Hazard Symbol indicates parts may explode. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
2. This device must accept any interference received, including interference that may cause undesired operation. Notice: The FCC regulations provide that changes or modifications made to this device that are not approved by Toshiba International Corporation may void the authority granted to the user by the FCC to operate this equipment.
Transportation Equipment Always consult highly trained and qualified technicians in these applications. Improper use of the UPS system in any of the above applications may result in serious personal injury or death. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
Incorrect fu se replacem ent size equipment damage. may result in fire or inadeq uate equ ipm ent protection. Re pla ce only with same t ype and rating of fuse. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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14 15 16 17 208V 240V (L*) (N*) (0V*) 208/240V 208V 240V INPUT VOLTAGE REMOTE 120V 120V JUMPER SELECTION ( *) FOR SINGLE HOT WIRE INPUT OUTPUT P/N 63093 - Power Terminal Label 1600XPi Series UPS Installation and Operation Manual – 60616-014...
2. The maximum ambient operating temperature is 104 °F (40 °C). 3. Access panels should only be removed by authorized Toshiba field Service personnel. 4. UPS servicing should be performed by qualified Toshiba representatives only. 5. Battery servicing should be performed by qualified Toshiba representatives only.
WARNING Contact with any part of a grounded battery can result in electrical shock. The likelihood of shock will be reduced if such grounds are removed prior to installation or maintenance. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
NOTE: Battery Pack cases are ABS Plastic No. 7. Please help our Earth by contacting the environmental protection agencies in your area, the battery manufacturer, or call Toshiba toll-free at (877) 867-8773 for more information about recycling. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
3. Follow the instructions on the unpacking label affixed to the exterior of the UPS. 4. Retain the shipping rails for use as permanent mounting of the UPS. fig 1 fig 2 Unpacking Instructions P/N 48537 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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Always ground the unit to reduce the potential for electrical shock and to help reduce electrical noise. d. A separate ground cable should be run inside the conduit with the input power, output power, and control circuits. WARNING THE METAL OF CONDUIT IS NOT AN ACCEPTABLE GROUND. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
11. If the UPS should emit smoke, produce an unusual odor, or make sound, turn the power off immediately. 12. Changing/replacing the UPS Batteries should only be performed by Toshiba field service personnel. 13. Warning signs should be placed on or near the load as a notification that the load is being powered by the UPS.
NOTE 1 – If AC input power is 208 Vac rated, short terminals 11 and 12 with a jumper wire. DO NOT jumper terminal 13 to 12 or 11. Factory Setting is 208 Vac. Use the jumper wire provided by Toshiba. DO NOT add any additional jumpers.
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Factory Installed N - G Jumper Connect load across terminals 5 – 7. 208 Vout 240 Vout Connect load across terminals 4 – 7. Factory Installed N - G Jumper 240 Vout 1600XPi Series UPS Installation and Operation Manual – 60616-014...
Connect load across Terminals 4 – 6 or 6 – 7. Connect load across terminals 4 – 7. Factory Installed N - G Jumper Factory Installed N - G Jumper 100 V 100 V 200 Vout 1600XPi Series UPS Installation and Operation Manual – 60616-014...
Optional external battery cabinets can be used to extend the backup time of the UPS beyond that available with the internal batteries. The external battery cabinets connect to the UPS via Anderson-style connectors. See Section 20. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
Application and Use Toshiba 1600XPi Series of On-Line UPS provides continuous computer-grade AC power in a compact, high performance, and energy efficient unit. The UPS unit ensures safe and reliable operation of critical office equipment. All units feature an audible alarm which sounds if the battery voltage drops below a specified minimum during use.
POWER FLOW IN ON-LINE MODE FOR ALL MODELS *Surge Absorber is connected as indicated in 3.6–10kVA units. Surge Absorber is connected at the point between the Line Filter and Input Fuse in 14–22kVA units. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
POWER FLOW AFTER AN EPO COMMAND FOR ALL MODELS *Surge Absorber is connected as indicated in 3.6–10kVA units. Surge Absorber is connected at the point between the Line Filter and Input Fuse in 14–22kVA units. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
10 kVA 327 V 227 V 1.0 A 14 kVA 327 V 227 V 1.0 A 18 kVA 327 V 227 V 1.0 A 22 kVA 327 V 227 V 1.0 A 1600XPi Series UPS Installation and Operation Manual – 60616-014...
If the test fails, the display returns to the Monitor screen and displays BTSTFL in the warning section at the bot- • tom left of the display, and the “Warning” LED blinks until the fault is cleared. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
11. After setup is completed, log back in as USER. See section 14.3 for guidance. 10.2 Battery Parameter Settings Table 11-1 for setting the battery parameters during initial setup for these configurations: Stand-alone UPS; UPS + 1 Battery Cabinet; UPS + 2 Battery Cabinets. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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See Note 3 External Battery Capacity in A-hr 1 Battery runtimes on the UPS display will not be accurate when using a non-Toshiba external battery cabinet. 2. Internal battery trays MUST be removed before connecting UPS to non-matching battery cabinet.
Any load devices will lose power. Ensure that all sensitive loads have been previously shut down. To completely stop the UPS, turn the input breaker at the back of the UPS to the OFF position. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
Display Contrast Adjustment – The display is shipped with the display adjusted for optimum visibility. If necessary use a trimmer adjustment tool to fine tune the display contrast for improved visibility. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
Security Level – Pressing the Security Level key activates the log-in security screen. (Speaker) – Pressing the Speaker key will disable/enable the audible alarm. Touchscreen Lock – Locks touchscreen except for this key. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
Menu selection under Monitor and Settings tabs. 2 / 3 Shows the current page or record number, and total number of pages or records. Go to Next Page/Record Key. Go To Last Page/Record Key. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
Green - Flashing Input voltage is over specified range. Green - OFF Input voltage is under specified range. AC Input NOTE: On-Line/Fault LEDs - Appear Amber if Green and Red flash concurrently. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
Faults Warnings In any record set, if more than 32 inci- Operation System dences have occurred, only the most recent 32 record are retained in each report. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
Use the page (<< and >>) and record (< and >) keys to select Cmd 621 - Reset Admin PWD. Press Reset. Press Write to store the default password in the UPS. If the password is accepted the text “Successful” will display. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
Touching the lockout key again will toggle the lockout off, the graphic will change to indicating the touch- UPS Serial Number screen is active. 20080112345 UPS Typeform UXPB2B100C6 STOP ASYN On-Line DVCOH MAIN SCREEN DISABLED 1600XPi Series UPS Installation and Operation Manual – 60616-014...
585 BC1 AmbientTemp 29 C Voltage DC: 280 V Monitor Charge %: 90 % Current: External Battery 2 1.00 A BAT 1/1 EXTBC1 EXTBC1 DVCOH On-Line DVCOH On-Line DVCOH EXTBC1 On-Line 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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If a fault occurs in one of the External Battery Cabinet battery strings, correct the fault then reset the UPS by pressing the RESET switch on the lower right side of the display panel. (See Section 12.1) 1600XPi Series UPS Installation and Operation Manual – 60616-014...
The buzzer can be disabled by selecting the Settings tab then setting the Mbuzzer parameter to 0. This will disable the alarm so that no alarm sounds for any Fault or Warning condition. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
(850-859) lists the RemotEye 4 IP address, IP Mask, Status, Baud Rate, datalink status. 12:35 PM 100% HOME Main Monitor Settings Records Input Output Bypass DC Bus Batt Ctrl/Cfg History Debug Disp/Reye On-Line SETTINGS OPENING SCREEN 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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706 Hi Battery Temp -8 C 807 TMRsleep 10 Min C&C 1/5 HIS 1/4 D&E 1/4 DVCOH ASYN On-Line DVCOH ASYN On-Line DVCOH ASYN On-Line CTRL/CFG (SCC)BLOCK HISTORY BLOCK DISP/REYE BLOCK 1600XPi Series UPS Installation and Operation Manual – 60616-014...
Settings Records parameter for change will generate the message “Item cannot be changed”. Item cannot be changed Press OK to return to the original display. 1 / 32 DVCOH ASYN On-Line 1600XPi Series UPS Installation and Operation Manual – 60616-014...
Example - Shows an example of the parameter displayed on the touchscreen. • Rqd Security Level to Change/By - The required security level to change a parameters value or setting: User, Ad- ministrator, Distributor. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
After completing Step 10, the display will return to the Cali Display screen. Press the Quit key. The touchscreen has been successfully recalibrated and the resulting values stored on the Control PCB. CALIBRATION SCREEN 1600XPi Series UPS Installation and Operation Manual – 60616-014...
Pin switches are shown in their inactive states. For example, if battery voltage is low, pin 7 will be connected to pin 5. When not applying +3 to +15V, the voltage supplied to pins 2 and 3 should be reverse biased (-3 to -15V) to avoid unintentional closure due to signal noise. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
This pin is not used Input Receive data Output Transmit data Output Data terminal ready Signal ground Input Data set ready Output Request to send Input Clear to send This pin is not used 1600XPi Series UPS Installation and Operation Manual – 60616-014...
18.4 RemotEye Network Card The RemotEye 4 is the network communication card for the Toshiba UPS. The RemotEye communications card is pre- installed as a standard with the 1600XPi. This card slides into a slot located on the back side (See illustration) of the UPS.
2. Turn the Maintenance Bypass switch to the UPS position. The UPS LED should be ON and the Bypass LED OFF. 3. Turn the RUN/STOP switch to the RUN position on the UPS. The UPS is now operating in the UPS Mode. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
MAINTENANCE BYPASS CBL1 MAIN UTILITY CBL2 OUTPUT PANEL: 3Φ CBM1 LOAD CBM2 PANEL 208V 120V DO NOT USE 3-PHASE INPUT WHEN USING THIS EXTERNAL MAINTENANCE BYPASS 1600XPi Series UPS Installation and Operation Manual – 60616-014...
The output of the UPS and the utility feed have different phase to neutral references and transfer between the two could cause loss of power or damage to the load. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
All models of the 1600XPi UPS ending in -TVS are equipped with a TVSS (Transient Voltage Surge Suppressor. The TVSS is mounted on the back of the UPS and is factory wired to the input as shown below. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
Circuit Breaker) UPS Model Battery Cabinet MCCB Capacity 3.6, 5.2, 6 kVA 50 A 8, 10, 14, 18, 22 kVA 100 A See the applicable battery cabinet manual for additional details. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
Attach the screws removed from the cover plate through the mounting holes of the receptacle panels and back into the UPS mounting points. Mounting Mounting Screws Receptacle Panel Connector Figure 1 Figure 2 1600XPi Series UPS Installation and Operation Manual – 60616-014...
Bypass OL: Bypass relay open Inverter OL: Yes if bypass is OK Auto-retransfer Bypass OL: No UPS FAULT PROTECTION FUNCTIONS (CONT.) Protection Item Ambient Overheat DC Circuit Overvoltage DC Circuit Overcurrent LCD Message DCOV DCOC 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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Shutdown – No output Fault Inverter OL – Transfer to bypass Audible Alarm Yes – Continuous buzzer Visible Alarm Red Fault LED on Fault relay closed Relay Contact Alarm Bypass relay closed Auto-retransfer 1600XPi Series UPS Installation and Operation Manual – 60616-014...
BC1 Battery String 1, 2, or 3 Call Toshiba for Service. Loose HCT Connection • BC1 Over Voltage Fault Call Toshiba for Service • BC1 Over Current Fault Call Toshiba for Service 1600XPi Series UPS Installation and Operation Manual – 60616-014...
77 °F (25 °C) may decrease battery’s scheduled service life.) BLFN Battery Lifetime Near End – Bat- Battery has 6 months or less of scheduled service teries are nearing the end of their life. expected lifetime. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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Immediately shut down the load equipment in an has dropped low (about 90% or orderly fashion and then press the STOP key. less) during operation. Continued operation in this mode will deplete battery and cause output shut down. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
No action needed. startup. EE1ST EEPROM is loaded with default values. No action needed. EE2RAERR EEPROM to RAM loading Error. Call Toshiba for service. EEUPERR EEPROM updating Error. Call Toshiba for service. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
24.1 Preventive Maintenance Toshiba 1600XPi Series of uninterruptible power systems have been designed to provide years of trouble-free operation requiring a minimum of preventive maintenance. The best preventive measure that the UPS user can take is to keep the area around the unit, particularly the air inlet vents, clean and free of moisture and dust accumulations.
3.6, 5.2, 6, 8, 14, and 18 kVA P/N 51896-FS Battery Tray Plug for: 10 and 22 kVA P/N 60995-FS (Dual conductors because of higher battery pack dis- charge current) 1600XPI BATTERY TRAY PLUG DIFFERENCES 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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6.3 Notify the factory if the battery pack still will not fully seat in the receptacle, and a cause cannot be deter- mined. 7. Repeat steps 3-6 for remaining battery packs. 8. Reinstall battery pack retaining plates. 9. Close the front door. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
Approximately 2.5 yrs. 104 °F (40 °C) Approximately 1.8 yrs. 113 °F (45 °C) Approximately 1.25 yrs. * Continual operation at ambient temperatures above 25 °C will degrade the battery life. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
(904 mm) (904 mm) 2.4 in. 2.4 in. 2.6 in. 2.6 in. 3.4 in. 3.4 in. 3.4 in. (61 mm) (61 mm) (65 mm) (65 mm) (87 mm) (87 mm) (87 mm) 1600XPi Series UPS Installation and Operation Manual – 60616-014...
25.4 External Layout RemotEye 4 Slot Remote Contacts Port (Male) RS232 Port (Female) Terminal MCCB Block Cover External Layout for 3.6kVA and 6kVA units 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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SNMP Port Remot- (Remote Eye 4 -Eye III Slot Slot) SNMP Port Remot- (Remot Eye 4 -Eye III Slot Slot) 1600XPi Series UPS Installation and Operation Manual – 60616-014...
If Vin is below the minimum Vin window, the UPS goes to Battery Mode. If the UPS is in Fault and Vin is below the minimum Vin window, the UPS goes to Bypass Mode 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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204 volts; otherwise, ratings given for 0.70PF are applicable. At 6600 ft (2000 m) above sea level, output capacity should be derated by 3% per additional thousand feet elevation. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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Input/output figures rated for 240 volts unless otherwise stated. Output ratings given for 0.85PF are only valid when the input voltage is greater than 204 volts; otherwise, ratings given for 0.70PF are applicable. Remove all sources of main AC power and wait five minutes before replacing fans. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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If Vin is below the minimum Vin window, the UPS goes to Battery Mode. If the UPS is in Fault and Vin is below the minimum Vin window, the UPS goes to Bypass Mode. If UPS is in Bypass mode and Vin is outside the acceptable range, the goes to Shutdown Mode. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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At 6600 ft (2000 m) above sea level, output capacity should be derated by 3% per additional 1000 feet elevation. Subject to update without notice. Derate to 18.7 kVA (15.9 kW) for 50 Hz operation. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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Input/output figures rated for 240 volts unless otherwise stated. Output ratings given for 0.85PF are only valid when the input voltage is greater than 204 volts; otherwise, ratings given for 0.70PF are applicable. Derate to 18.7 kVA (15.9 kW) for 50 Hz operation. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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If Vin is below the minimum Vin window, the UPS goes to Battery Mode. If the UPS is in Fault and Vin is below the minimum Vin window, the UPS goes to Bypass Mode 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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204 volts; otherwise, ratings given for 0.70PF are applicable. At 6600 ft (2000 m) above sea level, output capacity should be derated by 3% per additional thousand feet elevation. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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Input/output figures rated for 240 volts unless otherwise stated. Output ratings given for 0.85PF are only valid when the input voltage is greater than 204 volts; otherwise, ratings given for 0.70PF are applicable. Remove all sources of main AC power and wait five minutes before replacing fans. 1600XPi Series UPS Installation and Operation Manual – 60616-014...
* Runtime will vary due to differences in battery manufacture, age, temperature, load, life-cycle, and utilization profile. Notes: • Additional runtime can be achieved by adding additional battery cabinets. Contact your Toshiba representative for details. • Estimated runtime and SOC on LCD will be not accurate with non-matching type battery cabinet,...
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TABLE F-2 - NON-MATCHING BATTERY CABINET DIMENSIONS Battery Depth Height Width Cabinet 29 in. 31.5 in 59 in. 36 in. 29.5 in. 70.7 in. Figure F.1 - Relative Sizes of External Non-matching Battery Cabinets 1600XPi Series UPS Installation and Operation Manual – 60616-014...
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SOCIAL INFRASTRUCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Road, Houston, Texas 77041-9990 Tel (713) 466-0277 Fax. (713) 466-8773 US (855) 803-7087 Canada (800) 872-2192 https://www.toshiba.com/tic/industrial/uninterruptible-power-systems Printed in the U.S.A.