ABB DSQC1000 Applications Manual

ABB DSQC1000 Applications Manual

Profinet anybus device

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Application manual
PROFINET Anybus Device

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Summary of Contents for ABB DSQC1000

  • Page 1 Application manual PROFINET Anybus Device...
  • Page 2 Trace back information: Workspace R16-2 version a8 Checked in 2016-09-22 Skribenta version 4.6.320...
  • Page 3 Application manual PROFINET Anybus Device RobotWare 6.04 Document ID: 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 4 The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like.
  • Page 5: Table Of Contents

    Subnet Mask ..................5.2.3 Gateway ....................5.2.4 PROFINET Station Name ................Internal Anybus Device ..................5.3.1 Input Size ....................5.3.2 Output Size .................... Index Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
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  • Page 7: Overview Of This Manual

    ET200S Distributed I/O System Manual from Siemens www.profinet.com The web site of PROFINET International Step7 hardware configuration Manual from Siemens Continues on next page Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 8 Released with RobotWare 6.02. • Updated the path to the template files, see Template I/O configura- tion file on page Released with RobotWare 6.04. Minor corrections. Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 9: Product Documentation, Irc5

    This listing is based on the type of information in the documents, regardless of whether the products are standard or optional. All documents listed can be ordered from ABB on a DVD. The documents listed are valid for IRC5 robot systems.
  • Page 10 Operating manual - IRC5 Integrator's guide • Operating manual - IRC5 with FlexPendant • Operating manual - RobotStudio • Operating manual - Trouble shooting IRC5 Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 11: Safety

    Operating manual - General safety information This manual contains all safety instructions from the product manuals for the manipulators and the controllers. Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 12: Network Security

    ABB Ltd and its entities are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
  • Page 13: Terminology

    This is the order number of the anybus device on the network. See Configuring an external controller using Siemens Step7 PC tool on page Customers can contact the ABB Robotics sales for the internal order number if required. Controller The PROFINET master is referred to as PROFINET controller.
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  • Page 15: Introduction

    PROFINET network. It offers an open and standardized means of controlling energy usage during planned and unplanned breaks in production. See also Application manual - PROFIenergy Device. Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 16: The Profinet Anybus Device For Irc5

    The PROFINET anybus device for IRC5 is inserted into an expansion board on top of the main computer unit in the robot controller. The PROFINET anybus device, DSQC 688, requires the main computer DSQC1000. Options With option PROFINET Anybus Device, the IRC5 controller can act as a slave on the PROFINET network.
  • Page 17 RobotStudio, is needed for the configuration of DSQC 688. The external PROFINET configuration tool should be used according to the manual for the program. Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
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  • Page 19: Hardware Overview

    Installation of the anybus device For information on how to install and replace the anybus device, see Product manual - IRC5. Continues on next page Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 20 Device name error Device (Station) name not set. RED, 4 flashes Internal error Module has encountered a major internal error. Continues on next page Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 21 Cables used to connect the PROFINET network must comply with Cat 5 balanced LAN requirements or better according to ISO/IEC 11801. For details see PROFINET Cabling and Interconnection Technology available from www.profinet.com. Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
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  • Page 23: Software Overview

    This file can be loaded to the controller, using RobotStudio or the FlexPendant, to facilitate and speed up the configuration. Continues on next page Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 24 (reset to zero). The output signals are kept and are possible to change. When the connection is re-established, the controller updates the input signals. Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 25: Configuring The Anybus Device

    Configuring the external controller on vendor specific configuration tool. page 28 Examples Configuring an external controller using Siemens Step7 PC tool on page 29 Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 26: Configuring The Anybus Device

    Output Size to the desired size. Click OK. In the Type list click Signal. Add I/O signals for the new device. en1400002102 Continues on next page Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 27 FlexPendant in one of the following ways: Using the Industrial Network view. Action Note In the ABB menu, tap Inputs and Out- The list of most common I/O signals is puts. displayed. Tap View and select Industrial Network.
  • Page 28: Configuring The External Controller

    Add any other I/O devices into the network structure. • Set the properties of the I/O devices to reflect the I/O device's properties on the PROFINET network. Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 29: Examples

    Select a device in the list and click Flash. The LED on the selected device will flash repeatedly until Stop Flash is clicked. xx0800000199 Continues on next page Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 30 On the Option menu, click Install GSD File. The GSDML file for PROFINET Anybus Device must be imported from the Robot- Ware DVD. Continues on next page Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 31 IO\Additional Field Devices\Gener- al\Fieldbus Adapter and select DSQC 688. Drag the DSQC 688 device to the industri- al network. xx0800000193 Continues on next page Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 32 UNIT TYPE in the IRC5 controller configuration. Right-click on the DSQC 688 icon and select Object Properties. Continues on next page Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 33 Assign IP address via IO controller is selected. xx0800000197 Click OK. On the Station menu, click Save and Compile. On the PLC menu, click Download. Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
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  • Page 35: System Parameters

    Technical reference manual - System parameters Identification Label Technical reference manual - System parameters Input Size Input Size on page 40 Output Size Output Size on page 41 Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 36: Industrial Network

    The parameter Address is used to set the IP address of the IRC5 controller on the used network interface. Allowed values 0.0.0.0 - 255.255.255.255 Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 37: Subnet Mask

    The parameter Subnet Mask is used to divide the network into logical subnets. Prerequisites The option PROFINET Anybus Device must be installed. Default value 0.0.0.0 Allowed values 0.0.0.0 - 255.255.255.255 Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 38: Gateway

    This parameter is used to route messages to other logical networks. This functionality is currently not supported. Prerequisites The option PROFINET Anybus Device must be installed. Default value 0.0.0.0 Allowed values 0.0.0.0 - 255.255.255.255 Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 39: Profinet Station Name

    A string with maximum 80 characters. Allowed characters: • 0-9 (numerical) • A-Z (uppercase letters) • a-z (lowercase letters) • - (hyphen) • . (full stop) Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 40: Internal Anybus Device

    Any other values than 1, 2, 4, 8, 16, 32, 64, or 128 will result in digital input size rounded up to the closest of these values. Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 41: Output Size

    Any other values than 1, 2, 4, 8, 16, 32, 64, or 128 will result in digital output size rounded up to the closest of these values. Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
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  • Page 43: Index

    24 template I/O configuration file, 23 topic I/O System MAC address, 27 Industrial Network, 23, 35 master, 13 Internal Anybus Device, 35, 40 Application manual - PROFINET Anybus Device 3HAC050968-001 Revision: C © Copyright 2008-2016 ABB. All rights reserved.
  • Page 46 Telephone +46 (0) 21 344 400 ABB AS, Robotics Discrete Automation and Motion Nordlysvegen 7, N-4340 BRYNE, Norway Box 265, N-4349 BRYNE, Norway Telephone: +47 51489000 ABB Engineering (Shanghai) Ltd. No. 4528 Kangxin Highway PuDong District SHANGHAI 201319, China Telephone: +86 21 6105 6666 www.abb.com/robotics...

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