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Siemens SIMATIC 6ES7673-2CC40-0YA0 Hardware Installation And Operating Manual

Windows automation center winac slot version 4.0
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  • Page 1 (217) 352-9330 | Click HERE Find the Siemens CPU 416-2 at our website:...
  • Page 2 Preface, Contents Product Overview SIMATIC Installing the CPU 41x-2 PCI Getting Started Windows Automation Center WinAC Slot Version 4.0 Controller Operations STEP 7 Operations and Components Hardware Installation and Operating Manual Troubleshooting Getting Started: Communication between a CPU 416-2 PCI and an S7-400 Getting Started: Connecting the Controller to the SIMATIC...
  • Page 3 Trademarks All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
  • Page 4 Preface Purpose of the Documentation This documentation provides detailed information about the WinAC Slot software and hardware that includes the CPU 412-2 PCI and the CPU 416-2 PCI. You install the WinAC Slot software and documentation from the installation CD. The CPU 412-2 PCI and the CPU 416-2 PCI are the programmable logic controllers (PLCs) for the Windows Automation Center (WinAC).
  • Page 5 Preface What's New? The following changes have been made compared to WinAC Slot 41x, Version 3.4: • Enhanced performance • The PS Extension Board is integrated on the CPU. As a result, the CPU 41x-2 PCI only requires one slot. •...
  • Page 6 Preface Standards The CPU 41x-2 PCI satisfies the requirements and criteria of IEC 61131-2. Relationship to Other Manuals This manual describes how the CPU 412-2 PCI and CPU 416-2 PCI differ from the CPUs of the S7-400 family. The following documents are also needed: •...
  • Page 7 Further Support If you have questions regarding the products described in this manual, contact your Siemens representative. To locate your representative, point your browser to: http://www.siemens.com/automation/partner You can find a guide to the technical documentation offered for the individual SIMATIC Products and Systems at: http://www.siemens.de/simatic-tech-doku-portal...
  • Page 8 • A forum where users and specialists from around the world exchange information. • Your local Siemens Automation & Drives representative. • Information on local service, repairs, and spare parts and much more is available under "Services“. Windows Automation Center, WinAC Slot Version 4.0...
  • Page 9 Preface Windows Automation Center, WinAC Slot Version 4.0 Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02...

  • Page 10: Table Of Contents

    Table Of Contents Product Overview......................13 Introduction to PC-Based Automation ............... 13 Components of a PLC with a CPU 41x-2 PCI ........... 14 Introduction to the Controller Panel ..............18 Key Communication Data .................. 19 System Requirements ..................20 Windows User Privileges ................... 21 Using Help ......................
  • Page 11 Table Of Contents Using the Status Indicators................65 4.5.1 Corrective Action if the STOP Indicator is Flashing Slowly ....... 66 4.5.2 Corrective Action if All Status Indicators are Flashing........66 Diagnostic Buffer Command (CPU Menu)............67 4.6.1 Sorting Events (upper panel)................68 4.6.2 Choosing Format (lower panel) .................
  • Page 12 Table Of Contents Step 3: Add an S7 Connection for the OPC Server in NetPro ......109 8.4.1 Configuring an OPC Server Connection in NetPro ......... 109 8.4.2 Assigning a Local ID for the OPC Server Connection........112 Step 4: Download the Configuration to the Controller ........113 Step 5 : Connect the Controller to the OPC server .........
  • Page 13 Table Of Contents Windows Automation Center, WinAC Slot Version 4.0 Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02...

  • Page 14: Product Overview

    Product Overview Introduction to PC-Based Automation The WinAC (Windows Automation Center) PC-based controllers are operated within a standard PC and provide the same functionality as SIMATIC S7 CPUs (hardware controllers). The controllers include • WinLC Basis • WinLC RTX • WinAC Slot WinAC Slot is a PCI slot card that is used in a PC.

  • Page 15: Components Of A Plc With A Cpu 41X-2 Pci

    Product Overview Components of a PLC with a CPU 41x-2 PCI Overview The WinAC Slot 41x package includes the following components: • WinAC controller - CPU 412-2 PCI or CPU 416-2 PCI slot PLC, two CPUs from the S7-400 product line for PC-based applications. •...
  • Page 16 Product Overview Time Synchronization (WinAC Time Synchronization) WinAC Time Synchronization enables the real-time clock of the WinAC controller (e.g., WinLC RTX or CPU 41x-2 PCI) to be synchronized to a central time-of-day source. Synchronization to the following is possible: • Central real-time transmitter via a PC communications processor (e.g., CP 5613 or CP 1613) •...
  • Page 17 Product Overview Communication If you want to perform communication via Industrial Ethernet or a PROFIBUS subnet, a communication module (CP) must be installed in your PC. The options for communicating with other nodes are: • Connection to PROFIBUS DP via the integrated interface •...
  • Page 18 Product Overview Component Function Illustration PC, e.g., ... accepts the CPU 41x-2 PCI. The PC can configure, • Box PC 627, 840 parameterize, and program the • Panel PC 577, 677, CPU 41x-2 PCI, provided you have installed a STEP 7 •...

  • Page 19: Introduction To The Controller Panel

    Product Overview Introduction to the Controller Panel The controller panel corresponds to the faceplate of the SIMATIC S7 CPUs. The controller panel is a display window on your PC that contains the following elements for working with the controller: Two operating mode selector •...

  • Page 20: Key Communication Data

    Product Overview Key Communication Data Communication with the PG or OS or configured AS-AS communication via Industrial Ethernet, MPI, or DP is possible. The following interfaces can be used: CP 1612, CP 1613, CP 5613, CP 5611, integrated and standard interfaces of the Constraints: the FMS and FDL protocols and AG-Send/AG-Receive are not supported! Required...

  • Page 21: System Requirements

    At least one free PCI slot of 3/4 length for the CPU 41x-2 PCI. PCI: 3.3 V or 5 V; at 3.3 V max. 66 MHz, at 5 V max. 33 MHz. Siemens Programming and configuration software: STEP 7 V5.3 SP2 or software higher with the installed hardware update for WinAC Slot V4.0...

  • Page 22: Windows User Privileges

    Product Overview Windows User Privileges You are not required to have Windows Administrator (ADMIN) privileges in order to perform operations, such as changing the operating mode of the controller, archiving or restoring control programs, or setting the security options. With Power User, User, or even with Guest privileges, you can perform any operation from the controller panel.

  • Page 23: Accessing Help From The Controller Panel

    Product Overview Access to the Online Help in Windows XP SP2 In Windows XP SP2, the online help display may be blocked based on your security settings. If the following message appears: "To help protect your security, this file has been restricted from showing active content that could access your computer,"...

  • Page 24: Using The Index

    Product Overview Getting Started The Help > Getting Started command displays a topic that helps you get started when you begin using the controller panel to work with the controller for the first time. • Click the Help button in a dialog or message box to view information about that specific dialog or message box.

  • Page 25: Using Full-Text Search

    Product Overview 1.7.3 Using Full-Text Search To use the full-text search capabilities of the online help, use the search field that is displayed above the topic, or select the Search button on the browser. (If the Search field and Search button are not visible, click the "Show" link at the top of the topic.

  • Page 26: Installing The Cpu 41X-2 Pci And The Software

    Installing the CPU 41x-2 PCI and the Software Interfaces CPU Interfaces The figure below shows the interfaces of the CPU 41x-2 PCI: • PROFIBUS DP interface The CPU 41x-2 PCI has an integrated PROFIBUS DP interface. You can use this interface to connect distributed I/O. The CPU 41x-2 PCI can be operated as a DP master or DP slave on PROFIBUS DP.
  • Page 27 Installing the CPU 41x-2 PCI and the Software Note Pin 7 of the MPI-/ PROFIBUS DP interface does not have 24 V available, e.g., for supplying operator panels. • Slot for memory card You can insert a memory card in this slot on the CPU 41x-2 PCI. A detailed description is available in Memory Cards.

  • Page 28: Fitting The Cpu 41X-2 Pci

    Installing the CPU 41x-2 PCI and the Software Fitting the CPU 41x-2 PCI Procedure The following table shows you the basic procedure for fitting the CPU 41x-2 PCI. Step Procedure Switch off the PC Open the PC Set up the battery monitoring Insert the memory card Insert the CPU 41x-2 PCI into the PC Connect the CPU 41x-2 PCI to the power supply...
  • Page 29 Installing the CPU 41x-2 PCI and the Software Suppressing the Battery Monitoring: Switch Setting If ... Then ... Switch Setting You are not using battery Set DIP Switch 1 to the monitoring OPEN position You are using battery Set DIP Switch 1 to the NOT monitoring OPEN position 4.
  • Page 30 Installing the CPU 41x-2 PCI and the Software 5. Insert the CPU 41x-2 PCI onto an available PCI slot on the mother board. 6. Screw the CPU 41x-2 PCI to the back panel of the PC. If you want to use more than one CPU 41x-2 PCI in multi-slot mode, repeat the steps indicated above.

  • Page 31: Connecting The Cpu 41X-2 Pci To The Power Supply

    Installing the CPU 41x-2 PCI and the Software Connecting the CPU 41x-2 PCI to the Power Supply 2.3.1 Important Information This section provides decision-making guidance for connecting the CPU 41x-2 PCI to the power supply. Depending on the power supply type and the settings in the Restart Method and Autoload dialogs (refer to Status and Error Indications), the restart behavior of the CPU 41x-2 PCI will vary.
  • Page 32 Installing the CPU 41x-2 PCI and the Software Restart Behavior of the CPU 41x-2 PCI after Power On of PC The restart behavior of the CPU 41x-2 PCI after Power On varies according to how you connected the CPU 41x-2 PCI to the power supply. The restart behavior of the CPU 41x-2 PCI after Power On of the PC depends on several factors: •...

  • Page 33: When Are The Warm Restart And Autoload Features Available

    Installing the CPU 41x-2 PCI and the Software 2.3.2 When are the Warm Restart and Autoload Features Available? Autoload If the CPU 41x-2 PCI is not connected to an external 24 VDC power supply, you can use the Autoload feature to load user data. With the Autoload feature, the PC automatically retrieves a STEP 7 user program (stored in a file on the memory card) and loads the program onto the CPU 41x-2 PCI following a Power Off/Power On.
  • Page 34 Installing the CPU 41x-2 PCI and the Software Requirements for External Connection to 24 VDC If you connect the CPU 41x-2 PCI externally to an independent 24 VDC power supply, all of the 24 VDC supplied must be generated as safety extra-low voltage (SELV).

  • Page 35: Installing And Connecting The Backup Battery

    There is a risk of explosion! Do not open the battery. Always replace with a battery of the same type. • Obtain replacement batteries from Siemens. This ensures that the battery will be short-circuit proof. Whenever possible, provide old batteries to battery •...
  • Page 36 Installing the CPU 41x-2 PCI and the Software Affixing the Battery Holder There are several options for affixing the backup battery to a battery holder on the • Mount battery holder in place of a free slot bracket on the PC •...
  • Page 37 Installing the CPU 41x-2 PCI and the Software Battery Holder on PC Housing You can also affix the backup battery directly to the PC housing. To do so, unscrew the battery housing from the slot bracket and reseal it with the bracket provided (see figure below).
  • Page 38 Installing the CPU 41x-2 PCI and the Software Connection of External Backup Battery Infeed Here, you can see the position of this interface on the slot bracket. A lithium cell (AA size, 3.6 V) is used for the backup battery supply of the CPU 41x-2 PCI .

  • Page 39: Connecting The Fan

    Installing the CPU 41x-2 PCI and the Software Assigning the Connector Contact Assignment Inner Battery, positive Outer Battery, negative (M) For more information on the backup battery, refer to Removing the Passivation Layer of the Backup Battery. Connecting the Fan If you connect the CPU 41x-2 PCI to an external 24 VDC supply, you should feed the fan connection through the CPU 41x-2 PCI to ensure that it is adequately cooled even in the event the PC power supply fails:...
  • Page 40 Installing the CPU 41x-2 PCI and the Software Connection Options There are three options for connecting the fan of the PC to the CPU 41x-2 PCI (X3, X4, or X5) - depending on the connector type. Together, the X3, X4 and X5 connections provide a maximum of 500 mA at 12 V.

  • Page 41: Checks Before The Initial Turn-On Of The Pc With The Cpu 41X-2 Pci

    Installing the CPU 41x-2 PCI and the Software Checks Before the Initial Turn-On of the PC with the CPU 41x-2 PCI Introduction After you have installed and wired your CPU 41x-2 PCI, we recommend that you check the steps you have performed thus far before you turn on the PC for the first time.

  • Page 42: Installation Of Winac Slot 41X Software

    Installing the CPU 41x-2 PCI and the Software Installation of WinAC Slot 41x Software 2.7.1 Installing the WinAC Slot 41x Software Die WinAC Slot 41x software has a setup program for the CPU 412-2 PCI or CPU 416-2 PCI. This setup program also installs the controller panel and WinAC Time Synchronization software components.
  • Page 43 Installing the CPU 41x-2 PCI and the Software Installing the Components of WinAC Slot 41x The WinAC Slot 41x software includes a setup program that automatically performs the installation. The installation program leads you step by step through the installation operation. You can advance to the next step or return to the previous step at any time.
  • Page 44 Not enough memory space: you need at least 120 MB of free memory space on your hard drive. • Defective CD: if you determine that the CD is defective, contact your Siemens representative. • No Administrator rights: Log on with Administrator rights.

  • Page 45: Uninstalling The Winac Slot 41X Software

    Installing the CPU 41x-2 PCI and the Software 2.7.2 Uninstalling the WinAC Slot 41x Software Note the following items before you start to uninstall the software: • The corresponding software components must not be in use when the software is uninstalled. Uninstalling the WinAC Slot 41x Software Components To uninstall the WinAC Slot 41x software on your computer, proceed as follows: 1.

  • Page 46: Getting Started

    Getting Started Definition of Terms 3.1.1 What Is a PC Station? The PC station is a software-based virtual rack represented in the Station Configuration Editor that is used for creating a PC-based automation system. Like a hardware rack of an S7 CPU-based automation system, it contains space for several modules required for the PC-based automation system.
  • Page 47 Getting Started In an S7-400 station, the following types of communications are possible: Onboard Interfaces CP Modules used over Backplane Bus Operation of PROFIBUS DP/IO Operation of central I/O Supported interfaces: Supported communication processors: PROFIBUS • • PROFIBUS Industrial Ethernet •...

  • Page 48: What Is An Index

    Getting Started 3.1.2 What Is an Index? An index is a numbered slot in the virtual rack of the PC station. The PC-based controller occupies one index. The PC station contains other slots for the SIMATIC components of a PC-based controller, such as those listed below: •...

  • Page 49: Configuring The Controller In Step 7

    Getting Started Configuring the Controller in STEP 7 3.2.1 Hardware Configuration in STEP 7 You configure the STEP 7 project for a PC station with a PC-based controller in STEP 7 as you would for any S7 hardware controller. Refer to the STEP 7 help system and documentation for detailed information.
  • Page 50 Getting Started 3.2.1.2 Configuring the PC Station Hardware with the STEP 7 Hardware Configuration Application To configure the PC-based controller and DP I/O for the PC Station, follow these steps: 1. Open the PC Station folder in the project and double-click the Configuration icon to invoke the STEP 7 Hardware Configuration application.

  • Page 51: Connecting Step 7 To The Controller

    Getting Started 3.2.1.3 Additional Hardware Configuration Options The following tasks are optional, depending on your specific application: 1. Insert any additional CPs needed for your application into the PC station. 2. Insert any HMI devices, for example, text displays or operator panels. 3.
  • Page 52 Getting Started 3.2.2.1 Connecting STEP 7 to the Controller on the Same Computer On the same computer, STEP 7 and the controller communicate across the virtual backplane bus: To configure communications between the controller and STEP 7 on the same computer, use the PC internal access point: Windows Automation Center, WinAC Slot Version 4.0 Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02...
  • Page 53 Getting Started 3.2.2.2 Connecting STEP 7 to the Controller on a Different Computer WinAC Slot connects to STEP 7 on a different computer from either the MPI/DP interface or the DP interface of the CPU 41x-2 PCI to a communications interface on the other computer.

  • Page 54: Using The Station Configuration Editor To Configure Pc Components Within The Pc

    Getting Started 3.2.2.3 Connecting STEP 7 to a Networked Controller on a Different PC within the STEP 7 Project If you want to use STEP 7 to access a different controller in the same project, enter "PC internal" as the interface. With the PC internal interface, STEP 7 communicates to all controllers (S7 CPUs or PC-based controllers) that have been configured with NetPro in PC Stations in the STEP 7 project.

  • Page 55: Commissioning

    Getting Started Opening the Station Configuration Editor To assign the name to the PC station, open the Station Configuration Editor by clicking the symbol in the toolbar. Information on the Station Configuration Editor For more information, e.g., on diagnostics in the Station Configuration Editor, refer to the relevant online help.
  • Page 56 Getting Started 6. Activate the RUN button on the controller panel. The STOP LED display goes out and the RUN LED display lights up. The CPU is now in RUN mode. 7. Activate the STOP button on the controller panel. The RUN LED display goes out and the STOP LED display lights up.
  • Page 57 Getting Started Windows Automation Center, WinAC Slot Version 4.0 Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02...

  • Page 58: Operating The Controller - Cpu 41X-2 Pci

    Operating the Controller - CPU 41x-2 PCI Turning On and Turning Off the Controller The controller operates independently from the controller panel: • Closing the panel (File > Exit menu command) does not turn off the controller. • Turning off the controller does not close the controller panel. The Autoload feature affects the behavior of the controller when it is turned off and 4.1.1 Powering On the CPU 41x-2 PCI...

  • Page 59: Restart Options For The Controller

    Operating the Controller - CPU 41x-2 PCI Restart Options for the Controller 4.2.1 Selecting the Restart Method The restart method determines which startup OB the controller executes whenever a change from STOP mode to RUN mode occurs. The startup OB allows you to initialize your STEP 7 user program and variables.

  • Page 60: Setting The Autoload Feature

    Operating the Controller - CPU 41x-2 PCI If you have configured a password as the security option and the password prompt interval is either 0 or has expired, the controller panel displays the Access Verification dialog for you to enter the password. After verifying successful password entry, the controller panel displays the Restart Method dialog.
  • Page 61 Operating the Controller - CPU 41x-2 PCI The Autoload dialog is displayed. Use the following procedure to enable the Autoload feature: 1. Select the CPU > Options > Customize menu command to display the Customize dialog. 2. In the Customize dialog, select the Autoload tab. 3.

  • Page 62: Enabling A Warm Restart After Power On

    Operating the Controller - CPU 41x-2 PCI 4.2.3 Enabling a Warm Restart after Power On You can specify that the CPU 41x-2 PCI perform a warm restart after power on. When a warm restart is performed, the controller executes OB 100 and starts the user program from the beginning.

  • Page 63: Changing The Operating Mode Of The Controller

    Operating the Controller - CPU 41x-2 PCI Changing the Operating Mode of the Controller The controller panel provides a mode selector switch that allows you to change the operating mode of the controller. Set the mode selector switch to RUN or STOP (or select the appropriate command on the CPU menu) to change the operating mode of the controller either to RUN mode or STOP mode.

  • Page 64: Allowed And Prohibited Actions For Each Operating Mode

    Operating the Controller - CPU 41x-2 PCI 4.3.2 Allowed and Prohibited Actions for each Operating Mode The operating mode allows or prohibits access to the controller for some types of operations as shown in the following table: Operating Mode Description Allowed: Downloading a program to the controller •...

  • Page 65: Resetting The Memory Area : Mres Command (Cpu Menu)

    Operating the Controller - CPU 41x-2 PCI Resetting the Memory Area : MRES Command (CPU Menu) MRES performs a memory reset of the controller by resetting the controller to its initial (default) state. A memory reset deletes the STEP 7 user program and the system data (configuration) and also disconnects any online communications, for example, STEP 7, WinCC, WinCC flexible, PROFIBUS, or S7 communications.

  • Page 66: Using The Status Indicators

    Operating the Controller - CPU 41x-2 PCI Using the Status Indicators The status indicators on the control panel display the current operating mode and are helpful in troubleshooting an error condition. These indicators correspond to the LED indicators on a hardware S7 PLC. You cannot change the status of the controller by clicking the status indicators.

  • Page 67: Corrective Action If The Stop Indicator Is Flashing Slowly

    Operating the Controller - CPU 41x-2 PCI Indicator Description STOP flashing flashing The controller is in DEFECT mode. All status indicators are 2 Hz 2 Hz flashing (see Corrective Action if All Status Indicators are Flashing). flashing The STEP 7 user program halted at a breakpoint. 0.5 Hz flashing A warm restart or hot restart is in progress.

  • Page 68: Diagnostic Buffer Command (Cpu Menu)

    Operating the Controller - CPU 41x-2 PCI Diagnostic Buffer Command (CPU Menu) Select the CPU > Diagnostic Buffer menu command to display the SIMATIC Diagnostic Buffer. The diagnostic buffer allows you to view system diagnostic information without having to access STEP 7. It consists of an upper panel that displays an event list and a lower panel that displays specific event details.

  • Page 69: Sorting Events (Upper Panel)

    Operating the Controller - CPU 41x-2 PCI • A brief description Additional information, depending on the event, such as the address of the instruction that caused the diagnostic event and the mode transition that was caused by the event • The event state (incoming or outgoing) If a single parameter of text cannot be identified, the diagnostic buffer displays the string "###".

  • Page 70: Saving The Diagnostic Buffer

    Operating the Controller - CPU 41x-2 PCI 4.6.5 Saving the Diagnostic Buffer To save a text file containing the event list and the detailed information for every event, click the Save button. The text file contains the information either in text or in hexadecimal format.

  • Page 71: Archiving And Restoring Step 7 User Programs

    Operating the Controller - CPU 41x-2 PCI Archiving and Restoring STEP 7 User Programs The Archive from CPU command enables you to save the configuration and STEP 7 user program to an archive file (*.wld). The archive file allows you to easily restore the configuration and STEP 7 user program for the controller.

  • Page 72: Closing The Controller Panel

    Operating the Controller - CPU 41x-2 PCI Closing the Controller Panel Select the File > Exit menu command to close the controller panel. Note: Closing the controller panel does not turn off the controller or affect the operating mode. Customizing and Security Options 4.9.1 Customize Command (CPU Menu) To open the Customize dialog box, select the CPU >...

  • Page 73: Setting The Security Options

    Operating the Controller - CPU 41x-2 PCI 4.9.2 Setting the Security Options 4.9.3 Security Command (CPU Menu) Select the CPU > Options > Security menu command to change security options. The controller panel displays the Access Verification dialog. You must enter your password in this dialog in order to make any changes to the security settings for the controller.

  • Page 74: Changing The Password

    Operating the Controller - CPU 41x-2 PCI 4.9.3.3 Change Password Click the Change Password button to display the Change Password dialog. Note: If you create a password, but set the security level to None (disabling the password), you still need to enter the configured password in the Access Verification dialog before you can access the Security dialog box again.

  • Page 75: Removing The Passivation Layer On The Backup Battery

    Operating the Controller - CPU 41x-2 PCI 4.10 Removing the Passivation Layer on the Backup Battery When lithium batteries (lithium/thionyl chloride) are used as backup batteries, the battery may not function immediately if the battery has been stored a long time and has developed a passivation layer.

  • Page 76: Update Firmware

    Operating the Controller - CPU 41x-2 PCI 4.11 Update Firmware The File > Update Firmware menu command allows you to load updated firmware to the CPU 41x-2 PCI without a memory card. To do this, proceed as follows: 1. You can either download the files with the firmware update from the internet or copy the files from an update CD to your PC.
  • Page 77 Operating the Controller - CPU 41x-2 PCI Windows Automation Center, WinAC Slot Version 4.0 Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02...

  • Page 78: Step 7 Operations And Components

    STEP 7 Operations and Components Using STEP 7 with the Controller STEP 7 provides programming and configuration tools for working with the CPU 41x-2 PCI. You perform the following tasks with STEP 7: • Define the controller and DP I/O configuration through the STEP 7 Hardware Configuration tool •...

  • Page 79: Accessing Operational Parameters

    STEP 7 Operations and Components 5.2.1 Accessing Operational Parameters To configure any of these operational parameters in STEP 7, open the SIMATIC Manager and follow these steps: 1. In the SIMATIC Manager, select the PC station. 2. Click the Configuration icon. 3.

  • Page 80: Protection Levels

    STEP 7 Operations and Components Protection Levels With the CPU 41x-2 PCI, a protection level can be declared, by means of which the programs in the CPU can be protected from unauthorized access. The protection level is used to define which programming device functions a user can execute without having special authorization (password) on the relevant CPU.

  • Page 81: Loading And Storing The Step 7 User Program

    STEP 7 Operations and Components Loading and Storing the STEP 7 User Program 5.4.1 Load and Work Memory, Memory Card File Load and Work Memory When you load the STEP 7 user program to the CPU 41x-2 PCI, the code and data blocks are loaded to the load memory and work memory areas of the CPU 41x-2 PCI.

  • Page 82: Archiving And Restoring Step 7 User Programs

    STEP 7 Operations and Components 5.4.2 Archiving and Restoring STEP 7 User Programs The memory card can only be removed and inserted when the PC is open. However, you have the option of reading STEP 7 user programs from the CPU 41x-2 PCI or saving them to the CPU 41x-2 PCI without having to remove and insert the memory card: •...
  • Page 83 STEP 7 Operations and Components Restoring to CPU The File > Restore to CPU command is used to load a STEP 7 user program and the hardware configuration from the PC to the load memory of the CPU 41x-2 PCI. First, select a memory card file with the extension *.wld and transfer it to the load memory of the CPU 41x-2 PCI.
  • Page 84 STEP 7 Operations and Components The following figure shows the basic sequence of the Autoload feature: 1. With the Autoload feature, you select a memory card file and the setting of the mode selector. 2. Following a Power Off/ Power On of the PC, the PC loads the memory card file that you selected beforehand.
  • Page 85 STEP 7 Operations and Components Windows Automation Center, WinAC Slot Version 4.0 Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02...

  • Page 86: Troubleshooting

    Troubleshooting Error Detection via Status Indicators For the meaning of the LEDs on the controller panel, refer to Status Indicators. The LEDs on the slot bracket correspond to the status indicators of the LEDs on the controller panel : • SF corresponds to INTF and EXTF •...

  • Page 87: Responding To Diagnostic Events

    Troubleshooting Responding to Diagnostic Events If an error is detected by the controller, the error condition is logged in the diagnostic buffer as a diagnostic event. The diagnostic events that are typically associated with distributed I/O can cause the controller to execute the following OBs : •...

  • Page 88: Getting Started: Communication Between A Cpu 416-2 Pci And An S7-400

    STEP 7. Requirements for Working with Getting Started To perform the hands-on exercises in this Getting Started, you need the following: • Siemens programming device or PC • STEP 7 software package and authorization diskette • SIMATIC S7-400 automation system The Getting Started section is organized as follows.

  • Page 89: Problem Definition: Communication From The Cpu 416-2 Pci Over The Cp 1613 To An S7-400

    Getting Started: Communication between a CPU 416-2 PCI and an S7-400 Problem Definition: Communication from the CPU 416-2 PCI over the CP 1613 to an S7-400 In this example, a PC station containing a CPU 416-2 PCI will be connected to an SIMATIC S7-400 station via Industrial Ethernet (IE).

  • Page 90: Step 1: Installing The Components Of Winac Slot 41X

    Getting Started: Communication between a CPU 416-2 PCI and an S7-400 Step 1: Installing the Components of WinAC Slot 41x The WinAC Slot 41x software includes a setup program that automatically performs the installation. The installation program leads you step by step through the installation operation. You can advance to the next step or return to the previous step at any time.

  • Page 91: Step 2: Station Configuration Editor

    Getting Started: Communication between a CPU 416-2 PCI and an S7-400 Step 2: Station Configuration Editor Function of the Station Configuration Editor The Station Configuration Editor allows you to communicate the following settings to the PC: • Station name • Type of CPU 41x-2 PCI •...
  • Page 92 Getting Started: Communication between a CPU 416-2 PCI and an S7-400 Procedure 1. To communicate the station name to the PC: 2. Open the Station Configuration Editor by clicking the symbol in the taskbar. Result: the Station Configuration Editor is displayed. 3.

  • Page 93: Step 3: Creating A Project In Simatic Manager

    Getting Started: Communication between a CPU 416-2 PCI and an S7-400 Step 3: Creating a Project in SIMATIC Manager Proceed as follows: 1. Create a project named "START_SLOT". 2. Insert the Box PC 840 by selecting Insert > Station > SIMATIC PC-Station, and enter "Box PC 840"...

  • Page 94: Step 4: Hardware Configuration Of The Box Pc 840

    Getting Started: Communication between a CPU 416-2 PCI and an S7-400 Step 4: Hardware Configuration of the Box PC 840 Selecting the Rack 1. Select the Box PC 840. 2. Double-click on Configuration to open HW Config. 3. Open the catalog and navigate to SIMATIC PC Station > Controller > CPU 416-2 PCI >...
  • Page 95 Getting Started: Communication between a CPU 416-2 PCI and an S7-400 Assigning the CP 1. Navigate to SIMATIC PC Station > CP-Industrial Ethernet. 2. Use a drag-and-drop operation to insert the CPU 1613 PCI on Slot 4. Slot 4 corresponds to Index 4 in the Station Configuration Editor. The slot and the index must always be the same! Windows Automation Center, WinAC Slot Version 4.0 Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02...
  • Page 96 Getting Started: Communication between a CPU 416-2 PCI and an S7-400 Result: the Properties - Ethernet Interface CP 1613 dialog is displayed. 3. Fill in the properties of the Ethernet interface according to the figure above (create a MAC address and new subnet), and click "OK". 4.

  • Page 97: Step 5: Hardware Configuration Of The S7-400 Station

    Getting Started: Communication between a CPU 416-2 PCI and an S7-400 Step 5: Hardware Configuration of the S7-400 Station 1. Select the components listed below and assemble them as shown in the figure below. Rack Power supply CPU 416-2 CP 443-1 2.

  • Page 98: Step 7: Configuring A Connection

    Getting Started: Communication between a CPU 416-2 PCI and an S7-400 Step 7: Configuring a Connection Configuring a Connection A connection defines the communication relationship between two nodes. The following is specified as part of the connection: • The two communication nodes •...
  • Page 99 Getting Started: Communication between a CPU 416-2 PCI and an S7-400 3. In the Station and Module fields, select the programmable module to be connected with (connection partner or remote station indicated). 4. Select the connection type (S7 connection only) in the Type field. 5.

  • Page 100: Step 8: Communication

    Getting Started: Communication between a CPU 416-2 PCI and an S7-400 7.10 Step 8: Communication Integrate the appropriate communication blocks (e.g., Put/Get) into your user program. 7.11 Going Online with STEP 7 to the CPU 41x-2 PCI Connecting STEP 7 to the CPU 41x-2 PCI on the Same Computer Proceed as follows if you want to configure STEP 7 for communication with the CPU 41x-2 PCI on the same computer.
  • Page 101 Getting Started: Communication between a CPU 416-2 PCI and an S7-400 STEP 7 is now configured for communication with the CPU 41x-2 PCI on the same computer. Connecting STEP 7 to the CPU 41x-2 PCI on A Different Computer You can connect STEP 7 to the CPU 41x-2 PCI located on another computer. You must define the network connection that STEP 7 and the CPU 41x-2 PCI communicate over by setting up the PG/PC interface on the remote computer.
  • Page 102 Getting Started: Communication between a CPU 416-2 PCI and an S7-400 Proceed as follows if you want to configure STEP 7 for communication with WinAC Slot on a remote computer. 1. Access the interface configuration tool in SIMATIC Manager on the Options menu.
  • Page 103 Getting Started: Communication between a CPU 416-2 PCI and an S7-400 Windows Automation Center, WinAC Slot Version 4.0 Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02...

  • Page 104: Getting Started : Connecting The Controller To The Simatic Net Opc Server

    Getting Started : Connecting the Controller to the SIMATIC NET OPC Server The CPU 41x-2 PCI can use the SIMATIC NET OPC Server to read and write data over the network. You use the following tools to configure the OPC connection: •...

  • Page 105: Step 1: Add The Opc Server To The Pc Station

    Getting Started : Connecting the Controller to the SIMATIC NET OPC Server Step 1: Add the OPC Server to the PC Station Tool: Station Configuration Editor (SIMATIC NET) To configure the OPC server in the PC Station, follow these steps: 1.

  • Page 106: Step 2 : Add The Opc Server To The Hardware Configuration

    Getting Started: Connecting the Controller to the SIMATIC NET OPC Server 5. Click OK to save the PC station configuration and to close the Station Configuration Editor dialog. Step 2 : Add the OPC Server to the Hardware Configuration Tool: HW Configuration (STEP 7) Task Summary: Create a STEP 7 project for a PC station with a CPU 41x-2 PCI.

  • Page 107: Creating The Step 7 Project

    Getting Started : Connecting the Controller to the SIMATIC NET OPC Server 8.3.1 Creating the STEP 7 Project 1. Open STEP 7 and create a project (for example, OPCProject). 2. Insert a SIMATIC PC Station with the same name as entered in the Station Configuration Editor.
  • Page 108 Getting Started: Connecting the Controller to the SIMATIC NET OPC Server Adding the OPC Server to the Hardware Configuration 1. Expand the User Application folder in the Hardware Catalog. 2. Expand the OPC Server folder and select the following component: 3.

  • Page 109: Configuring The Opc Server

    Getting Started : Connecting the Controller to the SIMATIC NET OPC Server 8.3.2 Configuring the OPC Server 1. Double-click the OPC Server entry (Index 1) to open the Properties dialog. 2. Click the S7 tab and select the Activate option (under Access Protection). 3.

  • Page 110: Step 3: Add An S7 Connection For The Opc Server In Netpro

    Getting Started: Connecting the Controller to the SIMATIC NET OPC Server Step 3: Add an S7 Connection for the OPC Server in NetPro Tool: NetPro (STEP 7) Task Summary: Configure an S7 connection for the OPC server to the PC Station •...
  • Page 111 Getting Started : Connecting the Controller to the SIMATIC NET OPC Server 3. Right-click the OPC server to display the context menu. Select the Insert New Connection menu command to open the Insert New Connection dialog. Windows Automation Center, WinAC Slot Version 4.0 Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02...
  • Page 112 Getting Started: Connecting the Controller to the SIMATIC NET OPC Server 4. Set the connection type to S7 connection and click OK to add the S7 connection for the OPC server. The Properties dialog for the S7 connection opens automatically. Windows Automation Center, WinAC Slot Version 4.0 Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02...

  • Page 113: Assigning A Local Id For The Opc Server Connection

    Getting Started : Connecting the Controller to the SIMATIC NET OPC Server 8.4.2 Assigning a Local ID for the OPC Server Connection 1. In the Properties dialog, enter the Local ID for the S7 connection (such as OPC_1). 2. Click OK to add the S7 connection to NetPro. 3.

  • Page 114: Step 4: Download The Configuration To The Controller

    Getting Started: Connecting the Controller to the SIMATIC NET OPC Server Step 4: Download the Configuration to the Controller Tool: SIMATIC Manager (STEP 7) Note: The controller must be running in order to download the configuration from STEP 7. To download the configuration, follow these steps: 1.

  • Page 115: Adding A Connection (Group) For The Opc Server

    Getting Started : Connecting the Controller to the SIMATIC NET OPC Server 8.6.2 Adding a Connection (Group) for the OPC Server To add a connection to the SIMATIC NET OPC server, follow these steps: 1. Expand the Local Server(s) directory in the Servers and Groups for the project. 2.

  • Page 116: Configuring The Items To Be Accessed (Using Absolute Addressing)

    Getting Started: Connecting the Controller to the SIMATIC NET OPC Server 8.6.3 Configuring the Items to be Accessed (Using Absolute Addressing) Note: This procedure describes how to use absolute addressing when configuring the OPC server. You can also use the STEP 7 symbol table to connect the OPC server.
  • Page 117 Getting Started : Connecting the Controller to the SIMATIC NET OPC Server 3. To configure access to M 0.0, expand the Objects folder and expand the M folder (for the bit memory area). 4. Double-click the New Definition icon to open the Define New Item dialog. 5.
  • Page 118 Getting Started: Connecting the Controller to the SIMATIC NET OPC Server 6. Click OK to define an item for M0_0. 7. Select the MX0.0 entry and click the Add arrow (-->) to enter the following syntax that defines a connection for MX0.0: S7:[OPC_1]MX0.0 8.
  • Page 119 Getting Started : Connecting the Controller to the SIMATIC NET OPC Server After adding the item to Group1, OPC Scout displays name and other parameters for the item. You can now use any of the methods supported by SIMATIC NET OPC Server.

  • Page 120: Configuring The Items To Be Accessed (Using The Step 7 Symbol Table)

    Getting Started: Connecting the Controller to the SIMATIC NET OPC Server 8.6.4 Configuring the Items to be Accessed (Using the STEP 7 Symbol Table) If you created a symbol table for the STEP 7 program that you downloaded, you can use the symbols for connecting the OPC server to the data in the controller. To configure the items to be accessed using the STEP 7 symbol table, follow these steps: 1.
  • Page 121 Getting Started : Connecting the Controller to the SIMATIC NET OPC Server After adding the item to the group, OPC Scout displays symbol name and other parameters for the STEP 7 symbol. Windows Automation Center, WinAC Slot Version 4.0 Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02...

  • Page 122: Reference Information

    CE Mark Our modules satisfy the requirements of EC Directive 89/336/EWG "Electromagnetic Compatibility" (EMC Directive). The EC Declarations of Conformity are held for the relevant authorities at: Siemens Aktiengesellschaft Automation Group A&D AS RD ST P.O. Box 1963 D-92209 Amberg Area of Application SIMATIC products are designed for use in industrial settings.

  • Page 123: Electromagnetic Compatibility

    Reference Information Approvals The CPU 41x-2 PCI has the following approvals: Underwriters Laboratories (UL) in accordance to • Standard UL 60950, File-No. E115352 and Canadian Standard C22.2 No. 60950 (I.T.E) and • Standard UL 508, File-No. E85972 and Canadian Standard C22.2 No. 14 05 (IND.CONT.EQ) 9.1.2 Electromagnetic Compatibility...
  • Page 124 Reference Information Pulse-Shaped Interferences The following table presents the electromagnetic compatibility of modules with respect to pulse-shaped interferences. This presupposes that the system complies with the specifications and guidelines on electrical installation. Pulse-Shaped Interference Tested with Correspond- ing Severity Electrostatic discharge in Air discharge: ±...

  • Page 125: Shipping And Storage Conditions

    There is a danger of explosion! • Do not open the battery. Always replace with a battery of the same type. Obtain replacement batteries through Siemens - this ensures that your battery will be short-circuit-proof. • Return old batteries to the battery manufacturer or dispose of them as hazardous waste.

  • Page 126: Mechanical And Climatic Environmental Conditions

    Reference Information Passivation Layer When lithium batteries (lithium/thionyl chloride) are used, the battery may not function immediately if the battery has been stored a long time and has developed a passivation layer. For remedies, refer to Removal of the Passivation Layer of the Backup Battery.
  • Page 127 Reference Information Requirement for External 24 VDC Power Supply The 24 VDC power supply must conform to LPS (Limited Power Source) or NEC Class 2. If the 24 VDC power supply does not conform to LPS or NEC Class 2, the CPU 41x-2 PCI must be operated in restricted access locations.
  • Page 128 Reference Information Climatic Environmental Conditions The modules may be used under the following climatic environmental conditions: Permissible range Remarks Temperature 5 to +60 °C Temperature measured on the CPU 41x-2 PCI The CPU 41x-2 PCI functions in the complete approved temperature range as the Box PC 627.

  • Page 129: Certifications For Usa, Canada, And Australia

    Reference Information 9.1.5 Certifications for USA, Canada, and Australia 9.1.5.1 Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

  • Page 130: Cpu 41X-2 Pci: Technical Specifications

    Reference Information CPU 41x-2 PCI: Technical Specifications 9.2.1 Overview of Parameters for the CPU 41x-2 PCI Introduction The properties and behavior of the CPU can be assigned. System data blocks contain parameter blocks that define the behavior of the operating system and CPU-internal initial settings.

  • Page 131: Performance Features And Technical Specifications Of The Cpu 412-2 Pci

    Reference Information 9.2.2 Performance Features and Technical Specifications of the CPU 412-2 PCI Product version HW product version Firmware version V4.0 Voltages and currents Power consumption With external 24 VDC supply and switched-off With external 24 VDC supply and switched-on With supply from the PC Power loss, max.
  • Page 132 Reference Information Memory/backup Memory Memory card, For technical Types FLASH EPROM specifications, see of Memory Cards Work memory Integrated (for Kbytes program) Integrated (for Kbytes data) Load memory Expandable Memory card (FLASH) FEPROM Expandable Mbytes FEPROM, max. Integrated RAM, Kbytes max.
  • Page 133 Reference Information CPU/blocks Number, max. Size, max. Kbytes Number, max. Size, max. Kbytes Number, max. Size, max. Kbytes Number, max. Size, max. Kbytes Number of time- of-day interrupt Number of time- delay interrupt Number of cyclic interrupts Number of hardware interrupt OBs Nesting depth Per priority class...
  • Page 134 Reference Information Timers/counters and their retentivity S7 counters Number 2048 Retentivity Adjustable Lower limit Upper limit 2047 Preset Z 0 to Z 7 Counting range Adjustable Lower limit Upper limit IEC counter Available Type S7 timers Number 2048 Retentivity Lower limit Upper limit 2047 Preset...
  • Page 135 Reference Information Data storage areas and their retentivity Retentivity None without UPS Retentivity with None Retentivity with All data Total work and load battery memory (with backup battery) Bit memory Number Kbytes Retentive bytes MB 0 to MB 4095 Retentivity preset MB 0 to MB Amount of clock memory...
  • Page 136 Reference Information Configuration Number of DP masters Total Integrated Time of day Clock Real-time clock Battery-backed Operating hours counter Number Time synchronization Supported With PC-CP, slave With MPI, master With MPI, slave Windows Automation Center, WinAC Slot Version 4.0 Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02...
  • Page 137 Reference Information S7 message functions Number of stations that can be logged on for message functions, max. SCAN procedure Process diagnostic messages Alarm-8 blocks Control system fault messages Test and commissioning functions Status/Force Status/Force Variable Force Force Status block Single step Diagnostic buffer Available Number of inputs,...
  • Page 138 Reference Information 1st interface Type of interface RS 485 / PROFIBUS Power supply on interface from 5 V, max. Physical level RS 485 Optically isolated Functionality DP master DP slave Number of connections Services PG/OP communication Routing Global data communication S7 basic communication S7 communication Transmission rates, max.
  • Page 139 Reference Information 1st interface User data per DP slave Inputs, max. Bytes Outputs, max. Bytes DP slave PG/OP communication Routing Status/Force Programming Transmission rates Mbps Transfer memory Inputs Bytes Outputs Bytes Address areas, max. User data per address Bytes area, max. Amount of consistent Bytes user data per address...
  • Page 140 Reference Information 2nd interface Type of interface RS 485 / PROFIBUS Power supply on interface from 5 V, max. Physical level RS 485 Optically isolated Functionality DP master DP slave PROFINET CBA PROFINET CBA-SRT PROFINET IO controller DP master Number of connections, max.
  • Page 141 Reference Information 2nd interface DP slave Services PG/OP communication Routing Status/Force Programming Transmission rates Mbps Transfer memory Inputs Bytes Outputs Bytes Address areas, max. User data per address Bytes area, max. Amount of consistent Bytes user data per address area, max. Clock synchronization Isochronous mode Number of DP masters...
  • Page 142 Reference Information CPU/programming Configuring software STEP 7 V5.3 SP2 and higher Programming language STEP 7 GRAPH HiGraph® Software libraries Easy Motion Control Nesting levels User program protection/password Open development interfaces CCX (custom code extension) SMX (shared With WinAC ODK V4.1 memory extension) Inputs Kbytes...
  • Page 143 Reference Information Hardware requirements Required PC with color hardware monitor, keyboard, mouse or pointing device for Windows Memory Mbytes requirement on hard disk, min. Main memory, Mbytes min. Processor Intel Pentium 300 MHz Multi-processor system Hyperthreading Software requirement Operating system Windows NT 4.0 Windows 2000 Professional, SP3 and...

  • Page 144: Performance Features And Technical Specifications Of The Cpu 416-2 Pci

    Reference Information 9.2.3 Performance Features and Technical Specifications of the CPU 416-2 PCI Product version HW product version Firmware V4.0 version Voltages and currents Power With external 24 VDC consumption supply and switched-off PC With external 24 VDC supply and switched-on PC With supply from the PC Power loss, max.
  • Page 145 Reference Information Memory/backup Memory Memory card, For technical Types FLASH EPROM specifications, see of Memory Cards Work memory Integrated (for Mbytes program) Integrated (for Mbytes data) Load memory Expandable Memory card (FLASH) FEPROM Expandable Mbytes FEPROM, max. Integrated RAM, Kbytes max.
  • Page 146 Reference Information CPU/blocks Number, max. 4095 Size, max. Kbytes Number, max. 2048 Size, max. Kbytes Number, max. 2048 Size, max. Kbytes Number, max. Size, max. Kbytes Number of time- of-day interrupt Number of time- delay interrupt Number of cyclic interrupts Number of hardware interrupt OBs...
  • Page 147 Reference Information Timers/counters and their retentivity S7 counters Number 2048 Retentivity Adjustable Lower limit Upper limit 2047 Preset Z 0 to Z 7 Counting range Adjustable Lower limit Upper limit IEC counter Available Type S7 timers Number 2048 Retentivity Lower limit Upper limit 2047 Preset...
  • Page 148 Reference Information Data storage areas and their retentivity Retentivity None without UPS Retentivity with None Retentivity with All data Total work and load battery memory (with backup battery) Bit memory Number Kbytes Retentive bytes MB 0 to MB 16383 Retentivity preset MB 0 to MB 15 Amount of clock...
  • Page 149 Reference Information Address area Total I/O address area Inputs Kbytes Outputs Kbytes Distributed outputs MPI/DP interface, Kbytes inputs MPI/DP interface, Kbytes outputs DP interface, Kbytes inputs DP interface, Kbytes outputs Process image Inputs, adjustable Kbytes Outputs, Kbytes adjustable Inputs, preset Bytes Outputs, preset Bytes...
  • Page 150 Reference Information Configuration Number of DP masters Total Integrated Time of day Clock Real-time clock Battery-backed Operating hours counter Number Time synchronization Supported With PC-CP, slave With MPI, master With MPI, slave Windows Automation Center, WinAC Slot Version 4.0 Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02...
  • Page 151 Reference Information S7 message functions Number of stations that can be logged on for message functions, max. SCAN procedure Process diagnostic messages Alarm-8 blocks Control system fault messages Test and commissioning functions Status/Force Status/Force Variable Force Force Status block Single step Diagnostic buffer Available Number of inputs,...
  • Page 152 Reference Information 1st interface Type of interface RS 485 / PROFIBUS Power supply on interface from 5 V, max. Physical level RS 485 Optically isolated Functionality DP master DP slave Number of connections Services PG/OP communication Routing Global data communication S7 basic communication S7 communication Transmission rates, max.
  • Page 153 Reference Information 1st interface User data per DP slave Inputs, max. Bytes Outputs, max. Bytes DP slave PG/OP communication Routing Status/Force Programming Transmission rates Mbps Transfer memory Inputs Bytes Outputs Bytes Address areas, max. User data per address Bytes area, max. Amount of consistent Bytes user data per address...
  • Page 154 Reference Information 2nd interface Type of interface RS 485 / PROFIBUS Power supply on interface from 5 V, max. Physical level RS 485 Optically isolated Functionality DP master DP slave PROFINET CBA PROFINET CBA-SRT PROFINET IO controller DP master Number of connections, max.
  • Page 155 Reference Information 2nd interface DP slave Services PG/OP communication Routing Status/Force Programming Transmission rates Mbps Transfer memory Inputs Bytes Outputs Bytes Address areas, max. User data per address Bytes area, max. Amount of consistent Bytes user data per address area, max. Windows Automation Center, WinAC Slot Version 4.0 Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02...
  • Page 156 Reference Information Clock synchronization Isochronous mode Number of DP masters with clock synchronization User data per Bytes isochronous slave, max. Maximum number The following must be true: of bytes and number of bytes/100 + slaves in a number of slaves < 40 process image partition Equidistance...
  • Page 157 Reference Information CPU/programming Configuring software STEP 7 V5.3 SP2 and higher Programming language STEP 7 GRAPH HiGraph® Software libraries Easy Motion Control Nesting levels User program protection/password Open development interfaces CCX (custom code extension) SMX (shared With WinAC ODK V4.1 memory extension) Inputs Kbytes...
  • Page 158 Reference Information Hardware requirements Required PC with color hardware monitor, keyboard, mouse or pointing device for Windows Memory Mbytes requirement on hard disk, min. Main memory, Mbytes min. Processor Intel Pentium 300 MHz Multi-processor system Hyperthreading Software requirement Operating system Windows NT 4.0 Windows 2000 Professional, SP3 and...

  • Page 159: Memory Cards

    Reference Information Memory Cards 9.3.1 Memory Cards: Design and Function Design The memory card is somewhat larger than a credit card and is protected by a robust metal housing. It is inserted into a slot on the CPU; the insertion direction is determined by the design of the memory card.

  • Page 160: Types Of Memory Cards

    Reference Information 9.3.2 Types of Memory Cards You can use two types of memory cards: • RAM card or • FLASH card (FEPROM card) Caution Do not use non-system memory cards in the CPU 41x-2 PCI! Which Type of Memory Card Should You Use? Whether you use a RAM card or a FLASH card depends on how you want to use the memory card.
  • Page 161 Reference Information RAM Card FLASH Card You can load the entire user program You can only reload your user or individual portions thereof (e.g., program in its entirety. You can FBs, FCs, OBs, DBs, or SDBs) onto reload small portions of your user the load memory area in STOP program to the load memory area mode or RUN mode.
  • Page 162 Reference Information Changing a Memory Card Warning The memory card can only be removed and inserted when the PC is open. The memory card can also be replaced while the CPU 41x-2 PCI is operating. Replacement of the memory card while the CPU 41x-2 PCI is operating is allowed only when the manufacturer of the PC authorizes the PC to be opened while the PC is energized.
  • Page 163 Reference Information Technical specifications for memory cards Dimensions WxHxD (in mm) 7.5 x 57 x 87 Weight Max. 35 g EMC protection Incorporated into design Memory card-specific data Name Current consumption at 5 V Buffer currents Typ. Max. Typ. Max. MC 952 / 64 KB / RAM 20 mA 50 mA...

  • Page 164: Frequently Asked Questions

    Reference Information Frequently Asked Questions 9.4.1 Questions Regarding the Memory Card When should I use a FLASH card and when a RAM card? Answer: FLASH card: • Typical application: when program changes are no longer necessary. The program resides on the memory card. •...

  • Page 165: Questions Regarding Profibus Dp

    Reference Information 9.4.2 Questions Regarding PROFIBUS DP Can WinAC Slot 41x also be operated as a DP slave? Answer: Yes! Additional Information For additional information on operating the CPU 41x-2 PCI as a DP slave, refer to the S7-400 documentation. Does the PROFIBUS DP interface that is integrated on the CPU 41x-2 PCI support the DP services (SFC58/59)? Answer:...
  • Page 166 Reference Information Is additional software required when using the integrated Industrial Ethernet interface of SIMATIC PCs? Answer: The drivers are located on the SIMATIC NET CD, named according to the required function: • Softnet S7 for Industrial Ethernet (64 S7 connections, PG/OP, OPC, S7 communication) •...

  • Page 167: Compatibilities

    Reference Information Compatibilities Compatibility with STEP 7 WinAC Slot 412/416 Firmware Version of Configuration in Required STEP 7 PC Software CD WinAC Slot Module STEP 7 as Version V3.4 V3.4 CPU 41x-2 PCI V3.4 STEP 7 V5.3 or higher V4.0 V3.4 CPU 41x-2 PCI V3.4 STEP 7 V5.3 or...
  • Page 168 Reference Information Use of Shared Memory Interface (Dual Port RAM) WinAC Slot 412/416 WinAC Slot SMX WinAC ODK PC Software CD V3.4 V3.3 V4.1 V4.0 V3.3 V4.1 Configurations of WinAC Slot 412/416 V3.2 to V3.4 can be transferred to WinAC Slot 412/416 V4.0 without restrictions.

  • Page 169: Spare Parts And Accessories - Order Numbers

    Reference Information Spare Parts and Accessories - Order Numbers For additional order numbers, refer to Catalog ST 70. Spare Parts/Accessories Order Number CPU 412-2 PCI 6ES7 612-2QH10-0AB4 CPU 416-2 PCI 6ES7 616-2QL10-0AB4 Lithium battery 3.6 V 6ES7 971-2BA00-0AA0 Bus connector without a programming 6GK1 500-0EA02 device socket Bus connector with a programming...

  • Page 170: Guideline For Handling Electrostatic Sensitive Devices (Esd)

    Reference Information Guideline for Handling Electrostatic Sensitive Devices (ESD) Introduction In this appendix, we explain • What is meant by "electrostatic sensitive devices" • The precautions you must observe when handling and working with electrostatic sensitive devices What are ESDs? Definition All electronic modules are equipped with large-scale integrated ICs or components.
  • Page 171 Reference Information Electrostatic Charging of Persons Charging Every person with a non-conductive connection to the electrical potential of his/her surroundings can be electrostatically charged. The figure shows the maximum values for electrostatic voltages to which a person can be exposed when coming into contact with the materials indicated in the figure. These values correspond to the specifications of IEC 801-2.

  • Page 172: List Of Abbreviations

    Reference Information List of Abbreviations Abbreviations Description Communications processor Central processing unit Data block Function block Function Function module Global data communication Interface module Ladder logic Fiber-optic cable Ground connection Multipoint interface Organization block Operator panel Process output image Process input image Programming device Programmable logic controller Power supply...
  • Page 173 Reference Information Windows Automation Center, WinAC Slot Version 4.0 Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02...

  • Page 174: Glossary

    (M, T,C, or DB), but sets these areas to their default (initial) values. Communication interface: CP cards, Siemens PC built-in PROFIBUS interface, or Industrial Ethernetinterface that WinLC RTX uses for communications. Configuration: Assignment of modules to racks/slots and (for example, for signal modules)addresses.
  • Page 175 Glossary Configuring: By configuring we mean the grouping of individual modules to form an automationsystem. Counter: Counters are component parts of the -> CPU system memory. The contents of the"counter cells" can be modified by STEP 7 instructions (for example, countup/count down).
  • Page 176 Glossary Error indication: The error indication is one of the possible responses of the operating system to a-> runtime error. The other possible reactions are: -> error reaction in the userprogram, STOP mode of the CPU. Error reaction: Reaction to a -> runtime error. The operating system can respond in the followingways: conversion of the programmable controller to the STOP mode, call of anorganization block in which the user can program a response or display of theerror.
  • Page 177 Glossary Ground: The conducting earth whose electric potential can be set equal to zero at any point. In the vicinity of grounding electrodes, the earth can have a potential different tozero. The term “reference ground” is frequently used to describe thesecircumstances.
  • Page 178 Glossary Load memory: Memory area (RAM) allocated for all of the blocks downloaded from STEP 7 excluding thesymbol table and comments. It is implemented either as a plug-in memory card or apermanently integrated memory. Local data: Local data are temporary data of a block that are stored while the block is being processed in the L stack but are no longer available after block processing is complete.
  • Page 179 Glossary Network: In terms of communications, a network is the interconnection of several CPUs andother terminal – for example, a programming device – by means of connectingcables. Data exchange is performed between the connected devices. Node address: The node number represents the "number" of a CPU, the programming device, or another intelligent I/O module if they communicate with one another over a network.
  • Page 180 Glossary PLC: -> Programmable logic controller Process image: The process image is an integral part of the system memory of the S7-400CPU. The signal states of the input modules are written into the process-imageinput table at the start of the cyclic program. At the end of the cyclic program, thesignal states in the process-image output table are transferred to the outputmodules.
  • Page 181 Glossary Restart method: The restart method determines which startup OB is executed whenever the controllerchanges from STOP mode to RUN mode. The startup OB allows you to initialize your STEP 7 userprogram and variables. The restart methods are: Cold restart (OB 102), hot restart (OB 101) and warm restart (OB 100). Retentive data: Retentive data are not lost in the event of a line voltage failure if there is a backupbattery.
  • Page 182 Glossary STEP 7 user program: Application program created with STEP 7 and downloaded to the controller forexecution. It includes all organization blocks (such as OB 1 or OB 35) and the other logic blocksthat they call, including functions (FCs), system functions (SFCs), function blocks (FBs), andsystem function blocks (SFBs).
  • Page 183 Glossary Version: Products having the same order number are distinguished by their version. Theproduct version is incremented with each upwardly compatible function extension,production-related modification (use of new components) or bug fix. Virtual backplane bus: For PC-based controllers, the virtual backplane bus is a software-based, virtual"rack"...

  • Page 184: Index

    Index Options ............74 Security ............75 AA type ............36 Communication ......... 14, 19 Abbreviations ..........173 comparison to S7-400 .........47 Absolute addressing, OPC server....115 PC station vs. submodules ......47 Access points..........52 PC-based control.........13 Access verification .......... 75 STEP 7 and controller .........52 Adding S7 connection for OPC server in Communication via WinAC Slot 41x ....19 NetPro............
  • Page 185 Index Introduction ..........18 Opening and closing ........59 Electrostatic discharge ........29 Status indicators ......... 68 E-mail addresses (Siemens) ......3 CP..............173 EN 60950 ............32 CP 1613............ 14, 19 Errors............68, 88 CP 5611............ 14, 19 Europe, customer support .........3 CP 5613............ 14, 19 Events, diagnostic ...........70...
  • Page 186 Instruction list ..........173 OB ..............173 Integrated interfaces ........19 OB 122 ............88 Interface module ........... 173 Object properties, STEP 7.......79 Internet web sites (Siemens) ......3 Interrupts............88 diagnostic events.........88 INTF status indicator........68 ON status indicator ..........68 OP ..............173 OPC navigator..........
  • Page 187 Index Status indicators ......... 68 Privileges............21 Process data ...........14 Operating system requirements ...... 20 Operational parameters ........79 Process image..........173 Operator panel ..........173 Process input image ........173 Order numbers..........14 Process output image........173 Organization block ........173 PROFIBUS ............19 OS..............
  • Page 188 Shared memory interface........ 14 Task summary, STEP 7........79 Shutting down ..........59 Technical support ..........3 Shutting down the controller panel....59 Telephone numbers (Siemens) ......3 Siemens contact information......3 Time of day............36 Signal module ..........173 Time-of-day synchronization ......14 SIMATIC NET ........... 14, 19 Tools for OPC server configuration ....
  • Page 189 Index WinAC Slot Always on top ..........74 older version ..........43 User privileges..........21 WinAC Slot software ........43 Work memory ..........82 Uninstallation ..........46 Workstation PCU 50 ........14 WinAC Slot Time Synchronization ....14 WinCC ............14 X3, X4, and X6 ..........40 WinCC flexible ..........

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