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Industry Mobility Operating and Service Manual ELP 319 End Position Detector Betriebsanleitung PZENTW A6Z08101637795/EN1/000/B [7620] ELP 319 LANGE_THO A25000-X22-Q9-7-7620 DC013 20081022 Notice no.: 500000097465 Copyright (C) Siemens AG 1998 All Rights Reserved - 0000ZQ6U.doc...
7.6 Earthing of the Detector Housing................7 7.7 Tools ........................8 7.8 Transport of the ELP 319 End Position Detector .............8 7.9 Storage of the ELP 319 End Position Detector ............8 8 Product Description ....................9 8.1 Components of the ELP 319 End Position Detector..........10 8.1.1 Housing ......................11...
The contents of this manual cover handling, trackside mounting, commissioning, maintenance and testing of the ELP 319 end position detector. In addition, this documentation contains information concerning the safety of staff, technical data of the end position detector and tools to be used for preventive and corrective maintenance as well as information required for its proper use.
ELP 319 end position detector. 7.1 Symbols and Pictograms Used In order to perform the handling and maintenance of the ELP 319 end position detector correctly, all the instructions described must be followed. Warnings and notes are highlighted by different pictograms, the words "DANGER", "CAUTION", "NOTE"...
7.3 Qualified Staff Maintenance work on the ELP 319 end position detector is only to be performed by specially trained and tested personnel authorised by the operator of the equipment to carry out the installation, preventive and corrective maintenance of type ELP 319 end position detectors.
7.4 Safety-minded Work • The qualified staff referred to in Section 7.3 are responsible for job safety. The ELP 319 end position detector may only be operated if it is in perfect working order. • • The work must be carried out in such a way that human safety is not diminished nor the operation of the ELP 319 end position detector impaired.
7.8 Transport of the ELP 319 End Position Detector On account of its relatively high weight, the ELP 319 end position detector must be handled with care. Please check all parts delivered immediately upon unpacking for completeness and any transport damage.
Industry Mobility 8 Product Description The ELP 319 end position detector detects the home (end) position of: • manually operated points • spring return points • large-radius points with mid-blade locks • movable frogs and wing rails The ELP 319 end position detector has the following functions: •...
Industry Mobility 8.1 Components of the ELP 319 End Position Detector The ELP 319 end position detector (see Figure 1) is of compact design and has only a few components (see Figure 2). Its slide stroke can be continuously adjusted.
10 mm. This applies even to slide strokes below 80 mm if a correspondingly dimensioned spacer block is placed in the slot for the carrier (see also Figure 3). Betriebsanleitung PZENTW A6Z08101637795/EN1/000/B [7620] ELP 319 LANGE_THO A25000-X22-Q9-7-7620 DC013 20081022 Notice no.: 500000097465 Copyright (C) Siemens AG 1998 All Rights Reserved - 0000ZQ6U.doc...
Shank of screw upset to protect it against loss. Upset the shank so that 14 mm of the thread remain usable. Figure 4 Contact arrangement Betriebsanleitung PZENTW A6Z08101637795/EN1/000/B [7620] ELP 319 LANGE_THO A25000-X22-Q9-7-7620 DC013 20081022 Notice no.: 500000097465 Copyright (C) Siemens AG 1998 All Rights Reserved - 0000ZQ6U.doc...
8.1.5 Internal Circuitry The ELP 319 end position detector is equipped with four or two sets of contacts. Principle of Operation The detector slides 9 (see Figure 2) are linked via detector rods to the point blades. Contact arrangements 2 and 5 detect the home (end) position of the point blades.
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Stop pin 21 prevents the detector slides from being pulled out of the area detected by contact arrangement 2. Detector rod Figure 5 Trackside arrangement of the ELP 319 end position detector Betriebsanleitung PZENTW A6Z08101637795/EN1/000/B [7620] ELP 319...
Industry Mobility 9.2 Circuit Diagrams The circuit diagrams below show standard internal wirings of the ELP 319 end position detector. Other wiring variants are available on request. Closed point blade 2 4 gy 2 4 gy Open point blade Contact position shown...
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Contact position shown corresponds to: Rightmost position of points for left-hand mounting Leftmost position of points for right-hand mounting Figure 8 Circuit diagram of the ELP 319 end position detector (variant with 16 series terminals) Betriebsanleitung PZENTW A6Z08101637795/EN1/000/B [7620] ELP 319 LANGE_THO...
Re-tighten the fastening bolts of the end position detector at least twice in three- to six-weeks intervals. Mounting example Figure 9 Trackside mounting on base plates Betriebsanleitung PZENTW A6Z08101637795/EN1/000/B [7620] ELP 319 LANGE_THO A25000-X22-Q9-7-7620 DC013 20081022 Notice no.: 500000097465 Copyright (C) Siemens AG 1998 All Rights Reserved - 0000ZQ6U.doc...
Industry Mobility 10.2 Mounting together with a Bsg. antr. 9 Point Machine The ELP 319 end position detector and Bsg. antr. 9 point machine are mounted on separate bearing plates (see Figure 10). Figure 10 Mounting of ELP 319 together with a Bsg. antr. 9 point machine...
The ELP 319 end position detector has two parallel, freely movable detector slides. Mounting examples of connections of the detector rods with the ELP 319 end position detector (see Figure 11): • on single points in conjunction with point machines (see Figure 11, above) on type S49-1200 single points for detecting the second clamp point lock (see Figure •...
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Industry Mobility Figure 11 Arrangement of the detector rods Betriebsanleitung PZENTW A6Z08101637795/EN1/000/B [7620] ELP 319 LANGE_THO A25000-X22-Q9-7-7620 DC013 20081022 Notice no.: 500000097465 Copyright (C) Siemens AG 1998 All Rights Reserved - 0000ZQ6U.doc...
Detector slide with insulated fork head 10.5 Adjusting the Detector Slides The detector slide stroke of the ELP 319 end position detector can be continuously adjusted from 30 mm to 190 mm. Since the mounting and fitting dimensions are identical, the ELP 319 end position detector can be mounted on the same base plates and using the same rodding as the Bsg.ktr.26 point detector (see...
The movable contact arrangement must be shifted as shown in Figure 14. The ELP 319 end position detector is supplied with a distance A = 94 mm, corresponding to a point opening Z = 88 mm ± 8 mm.
Distance "a" can be set between 0 mm and 6 mm. It depends on the type and layout of points and the specifications of the points' manufacturer. Betriebsanleitung PZENTW A6Z08101637795/EN1/000/B [7620] ELP 319 LANGE_THO A25000-X22-Q9-7-7620 DC013 20081022 Notice no.: 500000097465 Copyright (C) Siemens AG 1998 All Rights Reserved - 0000ZQ6U.doc...
5. Accommodate the cable harness. 6. If the ELP 319 end position detector is to be retrofitted with a built-in lock, mount the built-in lock, supplied as an accessory, using the fastening elements (see Figure 16).
For point openings below 70 mm, the terminal strip is to be placed between the two contact arrangements. In this case the plastic-sheathed flexible cable must be stripped flush with the terminal strip. Betriebsanleitung PZENTW A6Z08101637795/EN1/000/B [7620] ELP 319 LANGE_THO A25000-X22-Q9-7-7620 DC013 20081022 Notice no.: 500000097465 Copyright (C) Siemens AG 1998 All Rights Reserved - 0000ZQ6U.doc...
12.1 Inspection and Preventive Maintenance Inspection includes a functional check, preventive maintenance the greasing and oiling of the parts of the ELP 319 end position detector. Use the products listed in Section 7.5 to grease and oil the end position detector parts.
Check whether any visible parts are damaged or worn out Check coat of paint and corrosion protection Betriebsanleitung PZENTW A6Z08101637795/EN1/000/B [7620] ELP 319 LANGE_THO A25000-X22-Q9-7-7620 DC013 20081022 Notice no.: 500000097465 Copyright (C) Siemens AG 1998 All Rights Reserved - 0000ZQ6U.doc...
10 throwing operations. The ELP 319 end position detector must be repaired by qualified staff only in the event of the following: • The end position detector has been waterlogged.
Industry Mobility 12.4.3 Exchanging the Contact Arrangements Both the movable and the fixed contact arrangement must be exchanged each time the ELP 319 end position detector is repaired (see Figure 18). For removing contact arrangements 2 and 4, remove the fastening bolts 1 and unscrew the wiring 3.
Perform a functional check as described in Section 12.5 . Betriebsanleitung PZENTW A6Z08101637795/EN1/000/B [7620] ELP 319 LANGE_THO A25000-X22-Q9-7-7620 DC013 20081022 Notice no.: 500000097465 Copyright (C) Siemens AG 1998 All Rights Reserved - 0000ZQ6U.doc...
(open point blade) and the contacts have changed over. Disengage the roller of the closed point blade. Is a "points trailed" indication being issued? If so, the ELP 319 end position detector is correctly adjusted and fully operational. Betriebsanleitung PZENTW...