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Connection; Wire Gauge; Technical Data - ABB 4000-WIND-INTERFACE-EU Quick Installation Manual

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9.
Wiring must be done with the inverter disconnected from the grid. Both the grid-side switch (S2) and the turbine side switch (S1) must be
open. The turbine itself must be parked and in safty mode
To connect the three wires, coming from generator, to the terminal requires releasing the terminal spring clamp. This is accomplished as follows:
1) Insert the flat blade of a screw driver into the connector release hole.
2) While holding the release open, insert the appropriate wire into the connector hole marked CLAMP
3) Hold the wire in place in the clamp and remove the screwdriver from the RELEASE hole to clamp the wire in the terminal.
WIND INPUT
WIND
SPEED
+
-
1
2
MINIMUM
MAXIMUM
10.
The purpose of the diversion/dump load is to help keep the turbine under control under two conditions without triggering the external braking systems (both
electrical and mechanical). Those conditions are:
- Inverter disconnected from the electrical grid. Without the inverter on the grid, the turbine would turn freely, unloaded. This calls for a method to avoid runaway
and keep the turbine within its specified operating range, reducing the need to invoke mechanical protection mechanisms (disc brakes, pitch control, etc).
- Exceeding the maximum power of the inverter. At sites where the maximum power rating of the inverter will be exceeded only a few times per year, it's pos-
sible to employ a dump load instead of an inverter with a higher power rating. During strong winds, the excess power that can't be handled by the inverter is
shunted to the resistive load.

CONNECTION

To connect the two wires, coming from Diversion load resistor to the terminal requires releasing the terminal spring clamp. This is accomplished as follows:
1) Insert the flat blade of a screw driver into the connector release hole.
2) While holding the release open, insert the appropriate wire into the connector hole marked CLAMP
3) Hold the wire in place in the clamp and remove the screwdriver from the RELEASE hole to clamp the wire in the terminal.
WIND INPUT
WIND
SPEED
+
-
1
2
MINIMUM
MAXIMUM
The correct sizing of the dump load resistor is dictated by the characteristics of the individual site and the characteristics of the
individual wind turbine, and is beyond the scope of this guide. The determination of the resistor value (ohms) and dissipation rating
(watts) is the resposnsibility of the wind turbine system designer or the customer.
Remember that the values IABR(max) and IDC(max) must never exceeded.
The Wind Interface may not always be able to prevent runaway (for instance, if the generator fails), therefore it is necessary to have an
external Safety Brake circuit, electrical and/or mechanical, that brakes the system.
11.
To connect the two wires, coming from DC side of inverter, to the terminal requires releasing the terminal spring clamp. This is accomplished as follows:
1) Insert the flat blade of a screw driver into the connector release hole.
2) While holding the release open, insert the appropriate wire into the connector hole marked CLAMP
3) Hold the wire in place in the clamp and remove the screwdriver from the RELEASE hole to clamp the wire in the terminal.
WIND
SPEED
-
+
1
MINIMUM
MAXIMUM
12.
Tachometer output (WIND SPEED connector) is an open collector source. The generated pulse train has frequency identical to the generator frequency.
Max pull up voltage = 24Vdc; zero level = 1.4Vmax; max current = 1mA. The pulse train is generated from two of the wind turbine input phases (1 and 2). A
hardware filtering optimizes the frequency reading in the range 5-200Hz.
This link is mandatory if in the inverter is uploaded a power curve defined in term of frequency.
To connect the two wires, coming from +/- WT connector of inverter, to the terminal requires releasing the terminal spring clamp. This is accomplished as
follows:
1) Insert the flat blade of a screw driver into the connector release hole.
2) While holding the release open, insert the appropriate wire into the connector hole marked CLAMP
3) Hold the wire in place in the clamp and remove the screwdriver from the RELEASE hole to clamp the wire in the terminal.
Refer to the inverter Quick intallation guide for more details.
WIND INPUT
WIND
SPEED
+
-
1
BULK OUT
-
+
BRAKE
-
+
3

WIRE GAUGE

10 AWG
6 AWG
BULK OUT
+
-
BRAKE
-
+
3
WIRE GAUGE
RESISTANCE VALUE
10 AWG
320 ohm
6 AWG
BULK OUT
+
WIND INPUT
BRAKE
-
+
2
3
WIRE GAUGE
10 AWG
10 AWG
BULK OUT
+
BRAKE
-
+
2
3
13.
The equipment ground connection to wind box is show below:
-
14.
Table: Technical Data
Input side
AC input voltage range (no damage)
(Vacd,min...Vacd,max)
Operating AC input voltage range (Vac-
min...Vacmax)
Operating frequency range (fmin...fmax)
Maximum AC input current (Iacmax)
Maximum current in auxiliary brake
-
(diversion load) resistor (IABR,max)
DC voltage range in auxiliary brake (diver-
sion load) resistor (VABRmin...VABRmax)
Wiring termination
Input protection devices
Overvoltage protection type
Input fuse size
Output side
Maximum output power (Pdcmax)
Output voltage range (Vdc,min...Vdc,max)
Maximum output current (Idc,max)
Wiring termination
Output protection devices
Overvoltage protection type
Operating performance
Peak efficiency (ηpeak)
Stand-by consumption
Environmental
Ambient air operating temperature range
Relative humidity
Acoustic noise emission level
Maximum altitude without derating
Physical
Enclosure rating
Cooling
Dimension (H x W x D)
Weight
Mounting system
Safety
Safety approval
Safety and EMC standard
-
Contact us
www.abb.com/converters-inverters
4000-WIND-INTERFACE-EU
7200-WIND-INTERFACE-EU
0...400 V
0...400 V
35...400 V
35...400 V
0...600 Hz
0...600 Hz
16.6 A
16.6 A
6 A
20 A
fixed at 530 V
fixed at 530 V
Push Wire
Push Wire
Varistors, 3
Varistors, 3
3 x 6 A
3 x 20 A
4 kW
7.2 kW
0...600 V
0...600 V
6 A
20 A
Push Wire
Push Wire
No
No
99.4%
99.4%
< 3 W
< 3 W
-25...+55°C (-13...131°F)
-25...+55°C (-13...131°F)
0...100 % condensing
0...100 % condensing
<40 db(A)@1m
<40 db(A)@1m
2000 m (6560 ft)
2000 m (6560 ft)
IP 65
IP 65
Natural
Natural
252 mm x 287 mm x 85.7 mm (9.9
252 mm x 287 mm x 85.7 mm (9.9
in x 11.3 in x 3.37 in)
in x 11.3 in x 3.37 in)
1.8 kg (4.0 lb)
1.8 kg (4.0 lb)
Wall mount
Wall mount
CE
CE
EN 50178, EN 61000-6-2
EN 50178, EN 61000-6-2
WIND INTERFACE BOX4000-7200-Quick Installation Guide EN-RevA
© Copyright 2014 ABB. All Rights Reserved.
Specifications subject to change without notice.
PVI-7200-WIND-INTERFACE
0...400 V
0...400 V
0...600 Hz
16.6 A
20 A
fixed at 530 V
Push Wire
Varistors, 3
3 x 20 A
7.2 kW
0...600 V
20 A
Push Wire
No
99.4%
< 3 W
-13°F to 131°F (-25°C to +55°C)
0...100 % condensing
<40 db(A)@1m
6560 ft (2000 m)
NEMA 4X
Natural
9.9 in x 11.3 in x 3.37 in, (252 mm
x 287 mm x 85.7 mm)
4.0 lb (1.8 kg)
Wall mount
cCSAus
UL Std. No. 1741 - 2nd Edition,
IEEE1547, CSA C22.2 107.1-
01-2001
EFFECTIVE 2014-04-02

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