Sealey VS2064 Instructions

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
Read Instruction
Manual
 WARNING! Ensure Health and Safety, local authority and general workshop practice regulations are adhered to when using tools.
 WARNING! Always use caution when working around fuel systems. The fuel in the fuel rail may be pressurised even if
the engine is not running.
 IMPORTANT: These instructions are provided as a guide only. Always refer to the vehicle manufacturer's service instructions, or a
proprietary manual, to establish the current procedure and data, also any warnings or cautions particular to the vehicle.
 DO NOT use the set if any parts are missing or damaged.
 DO NOT use this tool for any purpose other than that for which it is designed.
 Switch off the vehicle's ignition and disconnect the battery before commencing work under the bonnet.
 You must follow the vehicle's service manual cautions when working around the air bag system. If the cautions are not followed the air
bag may deploy unexpectedly even after the ignition is turned 'OFF', resulting in personal injury.
 Never lay tools on the vehicle's battery. This may short the terminals together, causing harm to yourself, the tools, or the battery.
 Operate in a well ventilated area. Do not inhale fuel vapours.
 Wear approved eye protection. A full range of personal safety equipment is available from your Sealey dealer.
 Wear suitable clothing to avoid snagging. Do not wear jewellery and tie back long hair.
 Keep children and other unauthorised persons away from the working area.
 Keep yourself, tools, and test equipment away from hot engine parts.
 Always keep a fire extinguisher that is suitable for fuel/electrical/chemical fires close by
 NEVER smoke or have open flames near vehicle.
 Always relieve fuel pressure before disconnecting fuel lines from injectors.
 Cover fuel line fittings when connecting or disconnecting fuel lines to guard against high pressure leaks. Avoid contact with fuel.
 Clean up all fuel spills immediately and dispose of all waste according to local regulations.
 Maintain the tool components in good and clean condition for best and safest performance.
 When work on the vehicle is finished, ensure all connections on the vehicle are restored, and that there are no tools left in the engine bay.
 Replace tools in the carrying case and store in a safe, dry, childproof location.
2. INTRODUCTION
Suitable for the removal of Bosch, Delphi, Denso, Siemens and Pumpe Duse diesel injectors. Set includes keys and deep open profile sockets, used
to dismantle injectors, plus a selection of adaptors for attaching the slide hammer securely to the body of the injector. Ball joint and choice of two
sizes of slide hammer allow access in confined areas if required.
3. CONTENTS
Slide Hammers; 1.3kg with 150mm Shaft, 4kg with 400mm Shaft,
4kg Slide Hammer Handle
Flexible Joint
Security Hex Key 10mm
Adaptors Male: 10x1.5, 16x1.5, 17x1.0, 20x1.0, 25x1.0, 27x1.0mm
Adaptors Female: 14x1.5, 27x1.0mm (3pc)
Adaptors Hexagonal: 17mm (10x1.5 Female), 21mm (14x1.5 Female)
Adaptors 'C' and 'J' (Pump Duse)
Claw Adaptor
Injector Cap Sockets 1/2""Sq Drive: 25, 27, 29, 30mm
fig.1
© Jack Sealey Ltd
INSTRUCTIONS FOR:
DIESEL INJECTOR MASTER KIT
MODEL No:
Wear Eye
Protection
Original Language Version
VS2064
fig.2
VS2064 Issue: 1 - 24/10/14