Summary of Contents for Komatsu KOMTRAX
- Page 1 KOMTRAX Instruction Manual (For North America and Southeast Asia, the 2 edition) Issued on January 7, 2019 Komatsu Industries Corp. - 1 -...
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Page 2: Table Of Contents
Contents ■ Introduction ............................ 4 1.1. Formation of KOMTRAX ......................4 1.2. Necessary device and environment ..................5 1.3. Exemption clauses ........................5 Basic Instructions ........................... 6 2.1. Internet connection ......................... 6 2.2. Login ............................6 2.3. Logout ............................6 Explanation of Screen and Operation ................... - Page 3 Option Menu (for paid club member) ..................29 17.1. Usage monitor (Press) ....................... 29 17.2. Load trend (Comparison of loads by part number) (Press) ..........30 17.3. Load trend (Change of loads by part number) (Press) ........... 31 17.4. Auto time study (Press) ....................32 - 3 -...
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Page 4: Introduction
(1) The KOMTRAX terminal continuously watches and measures conditions of the machine on which it is incorporated. (2) The measured data are sent out to the KOMTRAX Server (at Komatsu Computer Center) via portable and wireless transmission channel every one hour. -
Page 5: Necessary Device And Environment
(3) Obtaining information may be impossible or unstable depending on the location of the machine since the portable and wireless transmission channel is used. (4) The KOMTRAX WEB screens and software shall be subject to change without prior notice for improvement. -
Page 6: Basic Instructions
2. Basic Instructions 2.1. Internet connection Start the WEB browser and enter the below URL to the address bar. https://snk-komtrax.komatsu.co.jp/komtrax.KMTR.WEB/ (Enter all letters starting with https://...) 2.2. Login By connecting to the address above, the scree as shown below shall be displayed. -
Page 7: Explanation Of Screen And Operation
3. Explanation of Screen and Operation 3.1. Explanation of screen The typical KOMTRAX screen is divided into the following three areas. ② ② ① ① ③ ③ ① Information Display area (bottom right of the screen) Information on various machine statuses shall display. Contents are different depending on each screen. -
Page 8: Definition Of Time And Times On Display
Summed Power-on Hours: total of power-on hours since KOMTRAX was installed Summed Operation Hours: total of operation hours since KOMTRAX was installed ■ Display of Times... -
Page 9: Current Production
Enter location of the machine. (Any description to your convenience is allowed.) Machine Name: machine number, line name etc. (any description to your convenience) Order No.: Upgrading your production machine is required to display. (After KOMTRAX-011) Product Identification No. Name: Upgrading your production machine is required to display. (After KOMTRAX-011) Operator: Upgrading your production machine is required to display. - Page 10 * With selecting the production mode Power-on Duration: Hours during which the control power of the machine is turned ON. Software Version: Software version of KOMTRAX terminal shall be displayed. Country: Country where the machine is operating shall be displayed.
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Page 11: Production History
Running Status: Show the operating status to some colors. Blue : Product Yellow :Idle (After KOMTRAX-011) Orange :Set-up (After KOMTRAX-011) Blue bands are displayed with production hours. Running Rate: percentage of "product", ”Idle”, and “Set-up” out of power on hours... - Page 12 Power-on Duration: hours during which the control power of the machine is turned ON Software Version: Software version of KOMTRAX terminal shall be displayed. Country: Country where the machine is operating shall be displayed. - 12 -...
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Page 13: Machine Library
7. Machine Library The list of your machines that comply with the KOMTRAX is displayed (as shown below). Check: Information only of the machine(s) checked here is displayed. Check: Information only of the machine(s) checked here is displayed. <How to use>... -
Page 14: Machine Running Status
ON and production mode ON) Idle: Yellow bands show the duration of idle time. (After KOMTRAX-011) (Status that machine is control power ON, and production mode ON.) Set-up: Orange bands show the duration of Set-up time. -
Page 15: Spcial Features Of Twister Cutting Machine
Numerical value ①: percentage of each hours out of power-on hours Numerical value ②: operation rate and total production count Running Rate of the Day: percentage of "production hours" out of power-on hours Production Count for the Day: total production times during appointed period Table ①: Part No. -
Page 16: Special Features Of Laser Cutting Machine And Fiber Laser Cutting Machine
troubles as an abnormal torch can be judged. 8.3. Special features of Laser cutting machine and Fiber laser cutting machine *It is a function that only Laser cutting machine and Fiber laser cutting machine. Please contact our sales department for details. Visualizing gas and power consumption helps save running costs. -
Page 17: Specified Period Running Status
① Period Appointment: Appoint collection period and display time. ② Number of Days of Period: Number of days in the collection period is displayed. ③ Number of Days of Operation: Number of days when the power (to the KOMTRAX) was turned ON in the collection period is displayed. -
Page 18: Daily Report 1 (Report Output: Part Number Control, List Type)
10. Daily Report 1 (report output: part number control, list type) 10.1. Common features Operation status of the appointed machine is output in a report form. A feature is that memorandums on the job can be input directly from the PC. The output can be stored as a PDF file, or be printed out (A4 size is recommended). -
Page 19: Speciral Features Of Twister Cutting Machine
10.2. Speciral features of Twister cutting machine *It is a function that only Laser cutting machine and Fiber laser cutting machine. Please contact our sales department for details. Data of consumables for the specified period will be output. The output example is as follows. 10.3. -
Page 20: Daily Report 2 (Report Output: Part Number Control, Band Graph Type)
11. Daily Report 2 (report output: part number control, band graph type) 11.1. Common features Operation status of the appointed machine is output as a report form. The output can be stored as a PDF file, or be printed out (A4 size is recommended). ①... -
Page 21: Special Features Of Laser Cutting Machine And Fiber Laser Cutting Machine
⑩ Band graph Part No.: The part number work for the specified period is displayed as a band graph. ⑪ Remarks: are displayed in the comment column on the bottom of the report. (Omissible) ⑫ PDF Output: Click for displaying the PDF output screen. ⑬... -
Page 22: Maintenance Inspection Information
12. Maintenance Inspection Information This is the screen for maintenance (inspection and replacement) of your machines. You can control the next maintenance on hours and times considering the previous date. Press the corresponding "reset" button after maintenance. ⑧ ⑧ ① ①... - Page 23 ⑧ Reset Time: Enter the date of maintenance. The maintenance information is processed based on this date. ⑨ User Original Maintenance Item: Items you want to check and control can be added and changed. You can handle them the same as other maintenance items. ⑩...
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Page 24: Event History
13. Event History Occurred and occurring alarms, warnings and interruptions are displayed. ③ ④ ① ① ② ② ③ ④ ⑤ ⑤ ⑥ ⑥ By appointing the collection period and pressing the "Update" button, the alarms and errors in the period are displayed as a list. ■... -
Page 25: Modify Machine Information
14. Modify Machine Information The name and information of the machine can be set. Use here for your convenience. ① ① ② ② ③ ③ ④ ④ ⑤ ⑤ ⑥ ⑥ ■ Modify Machine Information Enter information and press the "Modify" button. ①... -
Page 26: Other Functions
15. Other Functions 15.1. Search Criteria Information to display can be limited by entering letters to narrow down into the "Search Criteria" columns and pressing the "Search" button. Only the information to comply with the entered letters is displayed. Search Criteria ・Machine Sort and Maker: Select from the pull-down menu. -
Page 27: Modify User Information
15.4. Modify user information Your contact address and daily report in one-screen display can be changed. If your telephone and fax numbers are changed, please modify them since we use them for communications with you. 15.5. Change Password You can change your password. ①... -
Page 28: Operator Administration
16. Operator Administration This is the setting screen for combining the "operator code" on the machine with the name displayed on the WEB. The name is displayed as the operator name on the daily reports. Note) Registration and modification are possible, but deletion is not possible. - 28 -... -
Page 29: Option Menu (For Paid Club Member)
17. Option Menu (for paid club member) ・These following menu are the option that a paid club member can use with above standard KOMTRAX menu. Before using them, version up for Press Controller and KOMTRAX terminal are necessary. Please ask sales contact in detail. -
Page 30: Load Trend (Comparison Of Loads By Part Number) (Press)
17.2. Load trend (Comparison of loads by part number) (Press) Average load, maximum load, eccentric load and break through load (average, maximum) within the appoint period are shown in order and the differences among part numbers are compared. ① ② ③... -
Page 31: Load Trend (Change Of Loads By Part Number) (Press)
17.3. Load trend (Change of loads by part number) (Press) A Change of loads can be found by monitoring load trend for selected parts event within the appoint period. ① ② ③ ① ② ③ ④ ④ ⑤ ⑤ ⑥ ⑥... -
Page 32: Auto Time Study (Press)
17.4. Auto time study (Press) By downloading production information of the machine as csv file, analyzed time study diagram is shown. ① ① ③ ③ ② ② Explanation of monitor information Appoint period Set period to output. Update Update screen data to show for the appoint period. CSV download Parts event information of the load within the appoint period is downloaded as csv file. - Page 33 - 33 -...
- Page 34 ■Get the csv file from Excel macro, display a graph Open the 「AutoTimeStudy.xlmx」. Enter the “User ID”, “Password” and “Language” for logging in to KOMTRAX WEB, and click “Read machine”. - 34 -...
- Page 35 Enter the “Start Date”, “End Date” and select machine, click the “Get CSV File & Show Graph”. Graph based on the downloaded csv file will be displayed. - 35 -...