Table of Contents
Advertisement
Unsafe use of this machine may cause serious injury or
death. Operators and maintenance personnel must read
this manual before operating or maintaining this machine.
This manual should be kept near the machine for
reference and periodically reviewed by all personnel who
will come into contact with it.
NOTICE
Komatsu has Operation & Maintenance Manuals
written in some other languages. If a foreign language
manual is necessary, contact your local distributor for
availability.
www.komatsupartsbook.com
SERIAL NUMBERS
WARNING
PEN00014-04
PC200- 250001
and up
PC220- 65001
Courtesy of Machine.Market
Advertisement
Chapters
Table of Contents
Related Manuals for Komatsu PC200-7
Summary of Contents for Komatsu PC200-7
- Page 1 This manual should be kept near the machine for reference and periodically reviewed by all personnel who will come into contact with it. NOTICE Komatsu has Operation & Maintenance Manuals written in some other languages. If a foreign language manual is necessary, contact your local distributor for availability.
- Page 2 www.komatsupartsbook.com FOREWORD Courtesy of Machine.Market...
- Page 3 If you sell the machine, be sure to give this manual to the new owners together with the machine. Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country or purchased from someone in another country, it may lack certain safety devices and specifications that are necessary for use in your country.
- Page 4 www.komatsupartsbook.com FOREWORD FOREWORD Courtesy of Machine.Market...
- Page 5 www.komatsupartsbook.com ÚÑÎÛÉÑÎÜ ÚÑÎÛÉÑÎÜ ïóì Courtesy of Machine.Market...
-
Page 6: Foreword
www.komatsupartsbook.com FOREWORD SAFETY INFORMATION SAFETY INFORMATION To enable you to use this machine safely, safety precautions and labels are given in this manual and affixed to the machine to give explanations of situations involving potential hazards and of the methods of avoiding such situa- tions. - Page 7 Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
-
Page 8: Introduction
BREAKING-IN THE NEW MACHINE NOTICE Your Komatsu machine has been thoroughly adjusted and tested before shipment from the factory. How- ever, operating the machine under full load before breaking the machine in can adversely affect the perfor- mance and shorten the machine life. -
Page 9: Product Information
FOREWORD PRODUCT INFORMATION PRODUCT INFORMATION When requesting service or ordering replacement parts, please inform your Komatsu distributor of the following items. PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE On the bottom right of the operator's cab The design of the nameplate differs according to the territory. -
Page 10: Service Meter Location
www.komatsupartsbook.com FOREWORD PRODUCT INFORMATION SERVICE METER LOCATION On top of the machine monitor YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR Machine serial No. Engine serial No. Product identification number (PIN) Distributor name Address Service Personal Phone/Fax Courtesy of Machine.Market... -
Page 11: Table Of Contents
www.komatsupartsbook.com FOREWORD CONTENTS CONTENTS FOREWORD FOREWORD ................................. 1-2 SAFETY INFORMATION............................1-5 INTRODUCTION..............................1-7 DIRECTIONS OF MACHINE ........................1-7 BREAKING-IN THE NEW MACHINE ......................1-7 PRODUCT INFORMATION ..........................1-8 PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE........1-8 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION ................. 1-8 SERVICE METER LOCATION ........................ - Page 12 www.komatsupartsbook.com FOREWORD CONTENTS CONTROL LEVERS, PEDALS ......................... 3-22 CEILING WINDOW........................... 3-25 FRONT WINDOW............................. 3-26 EMERGENCY EXIT FROM OPERATOR'S CAB ..................3-31 DOOR LOCK ............................3-31 CAP, COVER WITH LOCK........................3-32 HOT AND COOL BOX ..........................3-33 MAGAZINE BOX............................3-33 ASHTRAY ..............................3-33 AIR CONDITIONER CONTROLS......................
- Page 13 RECOMMENDED FUEL, COOLANT, AND LUBRICANT ................. 4-11 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE..... 4-12 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL ................4-13 TIGHTENING TORQUE SPECIFICATIONS ...................... 4-14 TIGHTENING TORQUE LIST ........................4-14 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ................
- Page 14 www.komatsupartsbook.com FOREWORD CONTENTS EVERY 5000 HOURS MAINTENANCE....................4-68 SPECIFICATIONS SPECIFICATIONS ..............................5-2 ATTACHMENTS AND OPTIONS GENERAL PRECAUTIONS FOR SAFETY......................6-2 PRECAUTIONS WHEN SELECTING......................6-2 READ THE INSTRUCTION MANUAL THOROUGHLY................6-2 PRECAUTIONS WHEN REMOVING OR INSTALLING ................6-2 PRECAUTIONS WHEN USING........................6-3 BUCKET WITH HOOK ............................
- Page 15 www.komatsupartsbook.com FOREWORD CONTENTS MULTI-MONITOR SPECIFICATION OPERATION CONTENTS ................................7-2 GENERAL VIEW ..............................7-3 GENERAL VIEW CONTROLS AND GAUGES................... 7-3 EXPLANATION OF COMPONENTS........................7-4 MACHINE MONITOR ..........................7-4 BASIC CHECK ITEMS..........................7-7 MACHINE OPERATIONS AND CONTROLS..................... 7-28 BEFORE STARTING ENGINE ......................... 7-28 STARTING ENGINE ..........................
-
Page 16: Safety
www.komatsupartsbook.com SAFETY WARNING Please read and make sure that you fully understand pre- cautions described in this manual and the safety labels on the machine. When operating or servicing the machine, always follow these precautions strictly. Courtesy of Machine.Market... -
Page 17: Safety Information
www.komatsupartsbook.com SAFETY SAFETY INFORMATION SAFETY INFORMATION POSITION FOR ATTACHING SAFETY LABELS ....................2-4 POSITION FOR ATTACHING SAFETY LABELS .................... 2-4 SAFETY LABELS............................. 2-5 SAFETY INFORMATION ............................ 2-11 SAFETY RULES ............................2-11 IF ABNORMALITIES ARE FOUND ......................2-11 WORKING WEAR AND PERSONAL PROTECTIVE ITEMS ..............2-11 FIRE EXTINGUISHER AND FIRST AID KIT .................... - Page 18 www.komatsupartsbook.com SAFETY SAFETY INFORMATION SAFETY MACHINE OPERATION ........................2-20 STARTING ENGINE ............................2-20 CHECKS BEFORE STARTING ENGINE ....................2-20 SAFETY RULES FOR STARTING ENGINE .................... 2-21 STARTING ENGINE IN COLD WEATHER ....................2-21 OPERATION..............................2-22 CHECKS AFTER STARTING ENGINE ....................2-22 SAFETY RULES FOR CHANGING MACHINE DIRECTIONS ..............
-
Page 19: Position For Attaching Safety Labels
If the labels are damaged, lost, or cannot be read properly, replace them with new ones. For details of the part numbers for the labels, see this manual or the actual label, and place an order with Komatsu distributor. POSITION FOR ATTACHING SAFETY LABELS... -
Page 20: Safety Labels
www.komatsupartsbook.com SAFETY POSITION FOR ATTACHING SAFETY LABELS SAFETY LABELS (1) Precautions for operation, inspection and maintenance (09651-A0641) (2) Precautions for before operation (09802-03000) (3) Warning for leaving operator's seat (09654-A0641) Courtesy of Machine.Market... - Page 21 www.komatsupartsbook.com SAFETY POSITION FOR ATTACHING SAFETY LABELS (4) Warnings for high voltage (09801-A0641) (5) Warnings when opening front window (09839-03000) (6) Warnings when stowing front window (09308-A0481) Courtesy of Machine.Market...
- Page 22 www.komatsupartsbook.com SAFETY POSITION FOR ATTACHING SAFETY LABELS (7) Precautions for high-temperature coolant and hydraulic oil (09653-A0481) (8) Precautions when handling accumulator (09659-A057B) (9) Precautions when adjusting track tension (09657-A0881) (10) Precautions when handling cable (09808-A0881) Courtesy of Machine.Market...
- Page 23 www.komatsupartsbook.com SAFETY POSITION FOR ATTACHING SAFETY LABELS (11) Stop rotation when performing testing and adjusting (09667-A0481) (12) Explanation of methods for emergency escape (20Y-00-31170) (13) Roll-over precautions (09805-A0881) Courtesy of Machine.Market...
- Page 24 www.komatsupartsbook.com SAFETY POSITION FOR ATTACHING SAFETY LABELS (14) Roll-over precautions (09805-C0881) (15) Prohibited to enter within swing range (09133-A3281) (16) Beware of equipment (09134-A1681) Courtesy of Machine.Market...
- Page 25 www.komatsupartsbook.com SAFETY POSITION FOR ATTACHING SAFETY LABELS (17) Precautions for broken or becomes dislodged to the window (20U-98-21910) (18) Prohibition of jump start (09842-A0481) 2-10 Courtesy of Machine.Market...
-
Page 26: Safety Information
www.komatsupartsbook.com SAFETY SAFETY INFORMATION SAFETY INFORMATION SAFETY RULES Only trained and authorized personnel can operate and maintain the machine. Follow all safety rules, precautions and instructions when operating or performing maintenance on the machine. If you are under the influence of alcohol or medication, your ability to safely operate or repair your machine may be severly impaired putting yourself and everyone else on your jobsite in danger. -
Page 27: Safety Equipment
www.komatsupartsbook.com SAFETY SAFETY INFORMATION SAFETY EQUIPMENT Be sure that all guards and covers are in their proper position. Have guards and covers repaired immediately if they are damaged. Understand the method of use of safety features and use them properly. Never remove any safety features. -
Page 28: Handrails And Steps
www.komatsupartsbook.com SAFETY SAFETY INFORMATION When leaving the machine, always lower the work equip- ment completely to the ground, set lock lever (1) securely to LOCK position (L), then stop the engine. Use the key to lock all the equipment. Always remove the key, take it with you, and keep it in the specified place. -
Page 29: Mounting And Dismounting
www.komatsupartsbook.com SAFETY SAFETY INFORMATION MOUNTING AND DISMOUNTING Never jump on or off the machine. Never get on or off a moving machine. If the machine starts to move when there is no operator on the machine, do not jump on to the machine and try to stop it. -
Page 30: Fire Prevention And Explosion Prevention
www.komatsupartsbook.com SAFETY SAFETY INFORMATION FIRE PREVENTION AND EXPLOSION PREVENTION Fire caused by fuel or oil Fuel, oil, antifreeze, and window washer liquid are particu- larly flammable and can be hazardous. To prevent fire, always observe the following: Do not smoke or use any flame near fuel or oil. Stop the engine before refueling. - Page 31 Always contact your Komatsu distributor for advice. ßÌÌßÝØÓÛÒÌ ×ÒÍÌßÔÔßÌ×ÑÒ When installing optional parts or attachments, there may be problems with safety or legal restrictions, so please contact your Komatsu distributor for advice.
-
Page 32: Attachment Combinations
Any modification mode without authorization from Komatsu can create hazards. Before making a modification, consult your Komatsu distributor. Komatsu will not be responsible for any injuries, accidents, or product failures resulting from modifications made without authorization from Komatsu. SAFETY AT JOBSITE Before starting operations, thoroughly check the area for any unusual conditions that could be dangerous. -
Page 33: Working On Loose Ground
www.komatsupartsbook.com SAFETY SAFETY INFORMATION WORKING ON LOOSE GROUND Avoid traveling or operating your machine too close to the edge of cliffs, overhangs, and deep ditches. The ground may be weak in such areas. If the ground should collapse under the weight or vibration of the machine, there is a hazard that the machine may fall or tip over. -
Page 34: Ventilation For Enclosed Area
Always observe the rules and regulations for the work site and environmental standards. This machine does not use asbestos, but there is a danger that imitation parts may contain asbestos, so always use genuine Komatsu parts. 2-19 Courtesy of Machine.Market... -
Page 35: Safety Machine Operation
www.komatsupartsbook.com SAFETY SAFETY MACHINE OPERATION SAFETY MACHINE OPERATION STARTING ENGINE If there is a warning tag hanging from the work equipment con- trol lever, do not start the engine or touch the levers. CHECKS BEFORE STARTING ENGINE Carry out the following checks before starting the engine at the beginning of the day's work. Remove all dirt from the surface of the window glass to ensure a good view. -
Page 36: Operation
www.komatsupartsbook.com SAFETY SAFETY MACHINE OPERATION SAFETY RULES FOR STARTING ENGINE When starting the engine, sound the horn as a warning. Start and operate the machine only while seated. Do not allow anyone apart from the operator to ride on the machine. Do not short circuit the starting motor circuit to start the engine. - Page 37 www.komatsupartsbook.com ÍßÚÛÌÇ ÍßÚÛÌÇ ÓßÝØ×ÒÛ ÑÐÛÎßÌ×ÑÒ ÑÐÛÎßÌ×ÑÒ ÝØÛÝÕÍ ßÚÌÛÎ ÍÌßÎÌ×ÒÙ ÛÒÙ×ÒÛ É¸»² ½¿®®§·²¹ ±«¬ ¬¸» ½¸»½µô ³±ª» ¬¸» ³¿½¸·²» ¬± ¿ ©·¼» ¿®»¿ ©¸»®» ¬¸»®» ¿®» ²± ±¾¬®«½¬·±²ô ¿²¼ ±°»®¿¬» ´±©´§ò ܱ ²±¬ ¿´´±© ¿²§±²» ²»¿® ¬¸» ³¿½¸·²»ò ß´©¿§ º¿¬»² §±«® »¿¬ ¾»´¬ò ݸ»½µ...
- Page 38 www.komatsupartsbook.com SAFETY SAFETY MACHINE OPERATION SAFETY RULES FOR TRAVELING When traveling on flat ground, keep the work equipment 40 to 50 cm (16 to 20 in) high above the ground. When traveling on rough ground, travel at low speed and do not operate the steering suddenly.
- Page 39 www.komatsupartsbook.com ÍßÚÛÌÇ ÍßÚÛÌÇ ÓßÝØ×ÒÛ ÑÐÛÎßÌ×ÑÒ ÌÎßÊÛÔ×ÒÙ ÑÒ ÍÔÑÐÛÍ Ì± °®»ª»²¬ ¬¸» ³¿½¸·²» º®±³ ¬·°°·²¹ ±ª»® ±® ´·°°·²¹ ¬± ¬¸» ·¼»ô ¿´©¿§ ¼± ¿ º±´´±©ò ɸ»² ¬®¿ª»´·²¹ ±² ´±°»ô µ»»° ¬¸» ©±®µ »¯«·°³»²¬ ¿°°®±¨·³¿¬»´§ î𠬱 íð ½³ øè ¬± ïî ·²÷ ¿¾±ª» ¬¸» ¹®±«²¼ò ײ ½¿»...
- Page 40 www.komatsupartsbook.com ÍßÚÛÌÇ ÍßÚÛÌÇ ÓßÝØ×ÒÛ ÑÐÛÎßÌ×ÑÒ ÑÐÛÎßÌ×ÑÒÍ ÑÒ ÍÔÑÐÛÍ É¸»² ©±®µ·²¹ ±² ´±°»ô ¬¸»®» · ¿ ¸¿¦¿®¼ ¬¸¿¬ ¬¸» ³¿½¸·²» ³¿§ ´±» ·¬ ¾¿´¿²½» ¿²¼ ¬«®² ±ª»® ©¸»² ¬¸» ©·²¹ ±® ©±®µ »¯«·°³»²¬ ¿®» ±°»®¿¬»¼ò ̸· ³¿§ ´»¿¼ ¬± »®·±« ·²¶«®§ ±® °®±°»®¬§ ¼¿³¿¹»ô ± ¿´©¿§ °®±ª·¼» ¿...