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ABB Feather Duster V2 Product Manual

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Feather Duster V2

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Summary of Contents for ABB Feather Duster V2

  • Page 1 ROBOTICS Product manual Feather Duster V2...
  • Page 2 Trace back information: Workspace Systems version a4 Checked in 2018-11-29 Skribenta version 5.3.012...
  • Page 3 Product manual Feather Duster V2 Document ID: 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved. Specifications subject to change without notice.
  • Page 4 The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    Introduction ...................... Technical specification ..................On-site installation .................... 3.3.1 Pre-installation procedure ................. 3.3.2 Lifting Feather Duster V2 with lifting accessories .......... 3.3.3 Installing the Feather Duster V2 ..............3.3.4 Connecting exhaust hose and cables ............Electrical connection ..................System start-up ....................
  • Page 6 Unit conversion ....................Screw joints ....................Standard toolkit ....................Special tools ....................Spare parts Introduction ...................... Spare part list and illustration ................Circuit diagrams Index Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 7: Overview Of This Manual

    Organization of chapters - NOT MANDATORY The manual is organized in the following chapters: Chapter Contents References Documentation of ABB products, referred to in the manual, is listed in the table below. Document name of ABB products Document ID Product manual - IRC5...
  • Page 8 3HAC050992-001 This manual contains all safety instructions from the product manuals for the manipulators and the controllers. Documentation of non-ABB products, be referred to while using the Feather Duster V2, is listed in the table below. Document name of non-ABB Download from...

  • Page 9: Product Documentation

    Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
  • Page 10 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 11: How To Read The Product Manual

    Likewise, certain work methods or general information that is valid for several robot models, can be illustrated with illustrations that show a different robot model than the one that is described in the current manual. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 12 This page is intentionally left blank...

  • Page 13: Safety

    Limitation of liability Any information given in this manual regarding safety must not be construed as a warranty by ABB that the Feather Duster V2 (hereinafter, the Product) will not cause injury or damage even if all safety instructions are complied with.
  • Page 14 Unauthorized modifications of the originally delivered product/system are prohibited. Without the consent of ABB it is forbidden to attach additional parts through welding, riveting, or drilling of new holes into the castings. The strength could be affected.

  • Page 15: Protective Stop And Emergency Stop

    1.1.2 Protective stop and emergency stop 1.1.2 Protective stop and emergency stop Overview The protective stops and emergency stops are described in the product manual for the controller. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 16: Safety Actions

    1.2 Safety actions 1.2.1 Fire extinguishing Note Use a CARBON DIOXIDE (CO ) extinguisher in the event of a fire in the Product or controller. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 17: Make Sure That The Main Power Has Been Switched Off

    Note Switch off all main power switches in a MultiMove system. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 18: Safety Risks

    Corrective maintenance must only be carried out by qualified personnel who are familiar with the entire installation as well as the special risks associated with its different parts. Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 19 Product and as a result of that affect the active or passive safety operation. ABB is not liable for damages caused by the use of non-original spare parts and special equipment. ABB is not liable for damages or injuries caused by unauthorized modifications to the Product.

  • Page 20: Moving Equipment Is Potentially Lethal

    The hold-to-run function is used in manual mode, not in automatic mode. Make sure no personnel are present within the working range of the Product before pressing the start button. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 21: First Test Run May Cause Injury Or Damage

    Collision risks CAUTION When programming the movements of the Product, always identify potential collision risks before the first test run. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 22: Work Inside The Working Range Of The Product

    Product will move unexpectedly when its parts are moved using the three-position enabling device or during other work inside the working range of the Product. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 23: Enabling Device And Hold-To-Run Functionality

    How to operate the hold-to-run function for IRC5 is described in Operating manual - IRC5 with FlexPendant. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 24: Risks Associated With Live Electric Parts

    A danger of low voltage is associated with the Product in: • The power supply for the motors. • The user connections for tools or other parts of the installation. Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 25 Tools, material handling devices, etc., may be live even if the Product system is in the OFF position. Power supply cables which are in motion during the working process may be damaged. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 26: Hot Parts May Cause Burns

    Wait until the potentially hot component has cooled if it is to be removed or handled in any other way. Do not put anything on hot metal surfaces, e.g. paper or plastic. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 27: Brake Testing

    3 Inspect and verify that the part maintains its position. If the part does not change position as the motors are switched off, then the brake function is adequate. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 28: Safety Signals And Symbols

    ELECTROSTATIC Warns for electrostatic hazards which could result DISCHARGE (ESD) in severe damage to the product. Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 29 Designation Significance NOTE Describes important facts and conditions. Describes where to find additional information or how to do an operation in an easier way. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 30: Safety Symbols On Product Labels

    Prohibition Used in combinations with other symbols. xx0900000839 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 31 Brake release Pressing this button will release the brakes. This means that the parts of the Product can fall down. xx0900000808 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 32 Risk of heat that can cause burns. (Both signs are used) xx0900000818 xx1300001087 Brake release buttons xx0900000820 xx1000001140 Lifting bolt xx0900000821 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 33 Used in combination with Do not disassemble symbol. xx0900000825 Pressure Warns that this part is pressurized. Usually contains additional text with the pressure level. xx0900000826 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 34 Warns that stepping on these parts can cause damage to the parts. xx1400002648 Must wear safety helmet xx1800002608 No entering Warns that entering the working areas can cause injuries or damages. xx1800002609 Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 35: About Feather Duster V2

    It replaces the tack-off machine with more flexibility and high efficiency. Besides the robot on which the Feather Duster V2 is installed and the robot controller, a complete Feather Duster V2 system mainly consists of a feather roller, ionization unit, exhaust system, compressed air system and process cabinet.
  • Page 36 2.1.1 Introduction Continued Item Description Note Controller ABB IRC5, used to control the robot motion. For more information, see Product manual - IRC5. Process cabinet Used to control the Feather Duster. It is also an interface to automats (for ex-...
  • Page 37 Easy programming, high flexibility, large working area and accessibility. • Common graphic user interface for both cleaning and painting robots. • Modularity electrical circle structure ensures the convenience during disconnection and reassembly. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 38: Process Diagram

    Feather Duster Slip ring Process Ionizing Bar 220V Cabinet Rotate Sensor IRC5 An -collision DSQC651 DI/DO DeviceNet DeviceNet DeviceNet sensor Air speed sensor xx1800000876 Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 39: Main Components

    2 About Feather Duster V2 2.2.1 Component overview 2.2 Main components 2.2.1 Component overview General Components on the main body of the Feather Duster V2 are shown as follows. xx1800001264 Suction slot with flexible lips Ionizing bar Safety edge sensor...

  • Page 40: Feather Roller

    2.2.2 Feather roller 2.2.2 Feather roller General The Feather Duster V2 is equipped with a roller which is an assembly of ostrich feathers disks stacked on an aluminum shaft. The shaft is equipped with coupling hubs for quick change. An approach sensor monitors the speed of the roller shaft. The rotation speed of...
  • Page 41 The ionizing bar neutralizes the electrostatic charges on the feathers. The suction slot then sucks the neutralized dust particles off the feather roller. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 42: Ionization Unit

    2.2.3 Ionization unit General The Feather Duster V2 is equipped with an ionizer unit whose purpose is to reduce or eliminate static charge from the cleaned surface. The ionizer unit includes an ionizing bar and an ionizing air air knife.
  • Page 43 1Hz to 68Hz xx1800000871 Ionizing air knife and ionizing bar Each Feather Duster V2 has an ionizing air knife and an ionizing bar. xx1800001266 Ionizing bar Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A...
  • Page 44 The ionizing bar bracket of the ionizing air knife could be adjusted so that the air stream can properly blow onto the car body surface. This is critical for achieving better dust elimination effects. xx1800001267 Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 45: Exhaust System

    2.2.4 Exhaust system General The Feather Duster V2 works with an exhaust fan to suck and exhaust dust particles from the feathers. The exhaust system of the Feather Duster V2 mainly includes a suction slot with two flexible lips, an exhaust manifold, and an exhaust hose.

  • Page 46: Compressed Air System

    If the air pressure is lower than the setting value, a fault will be generated. xx1600000668 Item Value Pressure 3.5 - 6 bar Filter accuracy 5 μm Volume /min Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 47: Installation And Commissioning

    Read chapter Safety on page 13 before performing any installation work. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 48: Technical Specification

    Downdraft air velocity 0.3 m/s (±0.05) Humidity requirement 60-70% Temperature requirement 20°C to 25°C Conveyor system deviation ≤ 25 mm Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 49 3 Installation and commissioning 3.2 Technical specification Continued Dimensions 1293.98 xx1800000955 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 50 3 Installation and commissioning 3.2 Technical specification Continued 765.8 xx1800000956 Robot The following ABB robots are applicable to the installation of the Feather Duster. • IRB 6700-175/3.05 (recommended) • IRB 6700-200/2.60 • IRB 6700-205/2.80 • IRB 6640-185/2.8 No particular option is required for the robot. For detailed robot specifications, see Product specification - IRB 6700 and Product specification - IRB 6640.

  • Page 51: On-Site Installation

    The robot must be positioned as shown in the following figure. The flange surface of axis 6 must be horizontal. xx1800001268 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 52 Note that the curve of the feathers follows the vehicle travel. In this case, the feathers will not bent backward while spinning. xx1800001347 Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 53: Lifting Feather Duster V2 With Lifting Accessories

    3 Installation and commissioning 3.3.2 Lifting Feather Duster V2 with lifting accessories 3.3.2 Lifting Feather Duster V2 with lifting accessories Introduction xx1800001269 CAUTION The exhaust pipe covers and cable guide covers may packed around the steel column, but not installed. Make sure they are carefully secured or moved aside before lifting the Feather Duster V2.
  • Page 54 1 pcs, lifting capacity: > 120 kg Lifting eye nut M12, DIN580 (2 pcs) Feather roller support 3HAX010000450 Lifting the Feather Duster V2 Use this procedure to lift the Feather Duster V2. Removing the PDCPD cover Action Note Remove the 6 screws on the covers. xx1800001270 Separate and remove the 2 covers re- spectively in proper order.
  • Page 55 3 Installation and commissioning 3.3.2 Lifting Feather Duster V2 with lifting accessories Continued Fit the lifting accessories Action Note Fit the lifting screws (2 pcs) to the steel structure frame. CAUTION The lifting eye nuts must be fitted to the positions shown in the figure to balance the Feather Duster V2 while lifting.
  • Page 56 3 Installation and commissioning 3.3.2 Lifting Feather Duster V2 with lifting accessories Continued Action Note Raise the overhead crane to lift the Feather Duster V2. Lift the Feather Duster V2 down onto the feather roller support. xx1800001769 Product manual - Feather Duster V2 3HAX010000210 Revision: A ©...

  • Page 57: Installing The Feather Duster V2

    3 Installation and commissioning 3.3.3 Installing the Feather Duster V2 3.3.3 Installing the Feather Duster V2 Required equipment Equipment Article number Note Overhead crane Roundsling 2 pcs, lifting capacity: > 120 kg Lifting screw M8, DIN580 (2 pcs) Procedure Use this procedure to install the steel structure frame to the robots.
  • Page 58 3 Installation and commissioning 3.3.3 Installing the Feather Duster V2 Continued Action Note • Convert adapter for IRB Install the convert adapters, starting from the 6700-175/3.05 and IRB one shown in the figure. 6700-205/2.80: 3HAX010000448 • Convert adapter for IRB CAUTION 6700-200/2.60: 3HAX010000445...
  • Page 59 3 Installation and commissioning 3.3.3 Installing the Feather Duster V2 Continued Preparations on the Feather Duster V2 Action Note Release the 6 screws. Screw: Round head screw with emboss- ing (6 pcs) xx1800001270 Remove the PDCPD cover. xx1800001321 xx1800001322 Continues on next page...
  • Page 60 3 Installation and commissioning 3.3.3 Installing the Feather Duster V2 Continued Action Note Release the screws on exhaust pipe cover. Screw: M4x16 (14 pcs) xx1800001329 xx1800001334 Remove the cable socket. Screw: M6x12 (4 pcs) xx1800001335 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A ©...
  • Page 61 Prevent damages or injuries due to sudden dropping. xx1800001336 xx1800001337 Lifting the Feather Duster V2 to the robot Action Note Fit the lifting screws to the steel structure M8, DIN580 (2 pcs) frame.
  • Page 62 The lifting eye nuts must be fitted to the pos- itions shown in the figure to balance the Feather Duster V2 while lifting. xx1800001341 CAUTION The Feather Duster V2 weighs 120 kg. All lifting accessories used must be sized accordingly! WARNING Personnel must not, under any circum-...
  • Page 63 3.3.3 Installing the Feather Duster V2 Continued Action Note Move the Feather Duster V2 under the axis 5 of the robot, with the flange of the steel structure frame vertically aligned with the axis 6 but not pressed to each other.
  • Page 64 3 Installation and commissioning 3.3.3 Installing the Feather Duster V2 Continued Action Note Insert the locating pin to locate the steel structure frame xx1800001343 Tighten all the screws. Screw: M12x25 (11 pcs) Tightening torque: 145 Nm xx1800001344 Fit the exhaust pipe covers and secure them to the convert adaptors with screws and washers.
  • Page 65 3 Installation and commissioning 3.3.3 Installing the Feather Duster V2 Continued Action Note Refit the socket and cable chain. Screw: M6x12 (4 pcs) Tightening torque: 10 Nm xx1800001335 Secure the two halves of the exhaust pipe covers with screws. xx1800001329...
  • Page 66 3 Installation and commissioning 3.3.3 Installing the Feather Duster V2 Continued Refitting the PDCPD cover Action Note Refit the PDCPD covers. Screw: Round head screw with emboss- ing (6 pcs) xx1800001270 xx1800001323 Product manual - Feather Duster V2 3HAX010000210 Revision: A...

  • Page 67: Connecting Exhaust Hose And Cables

    The components in the air valve are from left to right, quick fitting, reducer, regulator, valve, silencer, reducer, and quick fitting. Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 68 Continued Routing introduction After the Feather Duster V2 is correctly installed on the robot, connect external exhaust hose and electrical cables to make the Feather Duster V2 ready for operation. The Feather Duster V2 is delivered with internal cabling fitted. To replace...
  • Page 69 Routing and connecting the exhaust hose Action Note Remove the screws on a hose holder. xx1800001350 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 70 Secure the exhaust hose to the exhaust hose connector with an adjustable hoop. xx1800001544 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 71 Adaptor Plate: 3x3HAW050059705 xx1800001349 Route the cabling up though the robot arms and final to the Feather Duster V2. Secure the cabling with cable clamps. CAUTION The cable sections between every two clamps must not be straightened. When the robot axis turns or bents, the cabling must be flexible to move together.

  • Page 72: Electrical Connection

    3 Installation and commissioning 3.4 Electrical connection 3.4 Electrical connection Electrical system The electrical system of the Feather Duster V2 mainly exists in the process cabinet, the ionization unit and the motor. The Feather Duster V2 can be controlled by DeviceNet. Feather Duster...
  • Page 73 Dummy module Harting.09 14 010 0303 Frame for modules, Han-Modular The following table lists the mating Harting connectors to the previous ones. You can order them with the Feather Duster as separate parts or assembled on an ABB harness. Connector Quantity...
  • Page 74 The DeviceNet is applied to the project. You can refer to the Wheatstone documentation for installation, operation, and program details. The documentation information is listed in References on page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 75: System Start-Up

    3.5 System start-up Introduction General This chapter contains the instructions for setting up the Feather Duster V2 system once the physical installation has been completed, and the robot and robot controller have been started up. To start up the robot system, refer to the controller and robot documentation. See...
  • Page 76 3.5 System start-up Continued Start-up of the Feather Duster V2 motor Startup procedure The following figure shows the home page of Feather Duster V2 FlexPendant application, which is a navigation page with the add-in version displayed at the lower right corner. xx1800001598...
  • Page 77 3 Installation and commissioning 3.5 System start-up Continued xx1800001599 Set the desired roller speed as the figure illustrated below. xx1800001600 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 78 The sub-page is showed after starting the set signal application, in which the Select All and Cancel All button will be enabled. xx1800001752 Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 79: Maintenance

    Read the chapter Safety on page 13 before performing any service work! Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 80: Maintenance Schedule

    Introduction The intervals are specified in different ways depending on the type of maintenance activity to be carried out and the working conditions of the Feather Duster V2: • Calendar time: specified in months regardless of whether the system is running or not.

  • Page 81: Maintenance Schedule

    4.2.2 Maintenance schedule 4.2.2 Maintenance schedule Scheduled and non-predictable maintenance The Feather Duster V2 must be maintained regularly to ensure proper function. Non-predictable situations also give rise to inspections of the Feather Duster. Any damages must be attended to immediately!
  • Page 82 4 Maintenance 4.2.2 Maintenance schedule Continued Maintenance activities Reference Replacing the bearing housing Replacing the bearing housing on page 126 Overhaul Overhaul of complete product Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 83: Cleaning Activities

    General The Feather Duster V2 is used to remove dust particles and contaminants from car body and to-be-painted surfaces. It is important to keep the Feather Duster V2 clean first. It is recommended to clean and inspect the whole Feather Duster every week.
  • Page 84 4 Maintenance 4.3.1 Cleaning the Feather Duster V2 Continued Action Note Separate and remove the 2 covers re- spectively in proper order. xx1800001321 xx1800001322 Cleaning surfaces Action Note Clean the surface of motor. xx1800001592 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A ©...
  • Page 85 Alcohol may be used but with care. Strong alcohol, for example, acetone must be avoided. High pressure cleaning equipment may be used, but spraying directly on the Feather Duster V2 must be avoided. Product manual - Feather Duster V2 3HAX010000210 Revision: A...

  • Page 86: Inspection Activities

    • Reseal packages if they have been opened for inspection • Do not put feathers on the floor directly. Always use the ABB-provided feather roller support (Art. No:3HAX010000450 ) to support the feather roller. Inspection, feathers Visual inspection, no tools are required.

  • Page 87: Inspecting The Ionization Unit

    Ionizing bar Ionizing air knife Required tools and equipment Visual inspection, no tools are required. Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 88 Action Note Rotate the ionizing bar directly. xx1800001546 Rotate the ionizing bar bracket until a proper angle of the air knife is achieved. xx1800001547 Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 89: Inspecting The Cabling And Exhaust Hose

    The Feather Duster V2 cabling comprises the cabling from the Feather Duster V2 to the robot base, both internal and external, as well as the cabling to the process cabinet. The Feather Duster V2 exhaust hose routes from the Feather Duster V2 to the exhaust fan. xx1800001552 Required tools and equipment Visual inspection, no tools are required.
  • Page 90 Note To inspect the internal cabling, remove the carbon fiber covers first. Replace the cabling or exhaust hose if wear or damage is detected. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 91: Inspecting The Timing Belt

    Required tools and equipment Equipment Article number Note Standard toolkit Content is defined in section Standard toolkit on page 178. Steel tape Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 92 Remove the 6 screws on the covers. xx1800001270 Separate and remove the 2 covers re- spectively in proper order. xx1800001321 xx1800001322 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 93 Check the timing belt for damage or wear. xx1800001550 Check the timing belt pulley for damage. xx1800001551 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 94 Wen you pinch the timing belt, the distance between two sides should be approximately 50--55 mm. If the belt tension is not correct, adjust it! xx1600000686 Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 95: Repair

    The procedures are gathered in sections, divided according to the component location on the Feather Duster V2. Required equipment The details of the equipment required to perform a specific repair activity are listed in the respective procedures.

  • Page 96: Repairing Activities

    Required tools and equipment Equipment Article number Note Standard toolkit Content is defined in section Standard toolkit on page 178. Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 97 Remove the 6 screws on the covers. xx1800001270 Separate and remove the 2 covers re- spectively in proper order. xx1800001321 xx1800001322 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 98 Push the feather roller along its axial direc- tion to move one side of the roller out from the groove. xx1800001554 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 99 Pay attention not to collide with the ionizing air knife or safety edge sensor. xx1800001556 Put the feather roller on the feather roller support. xx1600000734 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 100 Secure with the locknut. CAUTION Do not press the locknut too tight; other- wise, the brushes may be distorted. xx1600000920 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 101 Refit the other side of the feather roller in the suitable position. xx1800001554 Insert the setting screw into the correct position. xx1800001553 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 102 5.2.1 Replacing the feather roller Continued Refitting the PDCPD cover Action Note Refit the PDCPD covers. Screw: Round head screw with emboss- ing (6 pcs) xx1800001270 xx1800001323 Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 103: Replacing The Cable Chain

    5.2.2 Replacing the cable chain Location of the cable chain The Feather Duster V2 cabling comprises the cabling from the Feather Duster V2 to the robot base, both internal and external, as well as the cabling to the controller box.
  • Page 104 Preparations before the removal Action Note Jog the robot a proper height for easily access the Feather Duster V2. Preparations on the Feather Duster V2 Action Note Release the 6 screws. Screw: Round head screw with emboss- ing (6 pcs)
  • Page 105 5 Repair 5.2.2 Replacing the cable chain Continued Action Note Remove the PDCPD cover. xx1800001321 xx1800001322 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 106 Release the screws on exhaust pipe cover. Screw: M4x16 (14 pcs) xx1800001329 xx1800001334 Remove the cable socket. Screw: M6x12 (4 pcs) xx1800001335 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 107 Prevent damages or injuries due to sudden dropping. xx1800001336 xx1800001337 Removing the cable chain Action Note Plug off the external connectors. xx1800001574 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 108 Removing the tunnel covers Action Note Remove the screws. Remove the tunnel covers on both side of the feather duster. xx1800001573 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 109 Action Note Plug off the 2 internal plugs. xx1800001753 xx1800001754 Remove the 5 connector bases from the tunnel frame. xx1800001755 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 110 Action Note Release the nut on connector base, and remove the cable from the back of tunnel frame. xx1800001756 xx1800001757 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 111 Remove the cable harness on the tunnel by releasing the screws on the controller box. xx1800001758 xx1800001759 Remove the controller box and its cable chain. xx1800001760 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 112 Insert the cable harness of the controller box back to tunnel frame. xx1800001758 Refit the 5 connector bases to the tunnel frame. xx1800001755 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 113 5.2.2 Replacing the cable chain Continued Action Note Refit the nuts on cable base. xx1800001757 xx1800001756 Insert the 2 internal plugs. xx1800001754 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 114 Screw: Round head screw with embossing (2 pcs ) Refitting the cable chain Action Note Refit the internal connectors next to the connector box. xx1800001575 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 115 5.2.2 Replacing the cable chain Continued Action Note Connect the able between slider and the plug. xx1800001576 xx1800001576 Connect the external connectors. xx1800001574 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 116 Secure the two halves of the exhaust pipe covers with screws. xx1800001329 xx1800001334 Screw: M4x16 (14 pcs) Tightening torque: 3 Nm Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 117 Adaptor Plate: 3x3HAW050059705 xx1800001349 Route the cabling up though the robot arms and final to the Feather Duster V2. Secure the cabling with cable clamps. CAUTION The cable sections between every two clamps must not be straightened. When the robot axis turns or bents, the cabling must be flexible to move together.
  • Page 118 5 Repair 5.2.2 Replacing the cable chain Continued Action Note Insert the connectors to the cable plug. xx1800001574 Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 119: Replacing The Timing Belt

    Required tools and equipment Equipment Article number Note Standard toolkit Content is defined in section Standard toolkit on page 178. Steel tape Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 120 Remove the 6 screws on the covers. xx1800001270 Separate and remove the 2 covers re- spectively in proper order. xx1800001321 xx1800001322 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 121 Loosen but not remove the screws on the adjustable plate. xx1800001557 Loosen the screw above the motor. xx1800001767 Slightly adjust the motor to release the belt tension. Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 122 Refitting the timing belt Use these procedures to refit the timing belt. Refitting the timing belt Action Note Refit the timing belt. xx1800001559 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 123 Tighten the screws on the adjustable plate Screws: M8x25 (4 pcs) when a proper timing belt is achieved. Tightening torque: 43 Nm xx1800001557 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 124 Refitting the tunnel covers at the motor side Action Note Refit the tunnel covers. Refit the screws. xx1800001549 Screw: M4x8 (6 pcs) Tightening torque: 2 Nm Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 125 5.2.3 Replacing the timing belt Continued Refitting the PDCPD cover Action Note Refit the PDCPD covers. Screw: Round head screw with emboss- ing (6 pcs) xx1800001270 xx1800001323 Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 126: Replacing The Bearing Housing

    Required tools and equipment Equipment Article number Note Standard toolkit Content is defined in section Standard toolkit on page 178. Steel tape Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 127 Remove the 6 screws on the covers. xx1800001270 Separate and remove the 2 covers re- spectively in proper order. xx1800001321 xx1800001322 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 128 Push the feather roller along its axial direc- tion to move one side of the roller out from the groove. xx1800001554 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 129 Pay attention not to collide with the ionizing air knife or safety edge sensor. xx1800001556 Put the feather roller on the feather roller support. xx1600000734 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 130 Loosen the screw above the motor. xx1800001767 Slightly adjust the motor to release the belt tension. Remove the timing belt. xx1800001558 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 131 Removing the bearing housing at the motor side Action Note Remove the screws. xx1800001561 Remove the shaft end slice. xx1800001562 Remove the lower timing belt pulley. xx1800001563 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 132 Remove the key and shaft sleeve to detach the connected shaft from the bearing housing. xx1800001566 Shaft sleeve Bearing housing Connected shaft Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 133 Removing the bearing housing at the ionization unit power supply box side Action Note Remove the screws and washers. xx1800001567 Remove the tentacle on the back side. xx1800001568 xx1800001569 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 134 Continued Action Note Remove the shaft end slice. xx1800001570 Remove the bearing housing together with the fixed connected shaft. xx1800001571 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 135 Bearing housing Connected shaft Refit the bearing housing together with the connected shaft. xx1800001565 Secure with screws and washers. xx1800001564 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 136 Continued Action Note Refit the lower timing belt pulley. xx1800001563 Refit the shaft end slice. xx1800001562 Secure with screws. xx1800001561 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 137 Refitting the bearing housing at the ionization unit power supply box side Action Note Refit the fixed connected shaft to the bearing housing. xx1800001571 Refit the shaft end slice. xx1800001570 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 138 Refit the tentacle and secure it with screws. xx1800001569 xx1800001568 Refit the bearing housing together with the fixed connected shaft. xx1800001567 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 139 Tighten the screws on the adjustable plate Screws: M8x25 (4 pcs) when a proper timing belt is achieved. Tightening torque: 43 Nm xx1800001557 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 140 Insert one side of the feather roller, and rotate it to make the plate for spring out from the groove of the connected shaft. xx1800001555 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 141 Refitting the tunnel covers at the motor side Action Note Refit the tunnel covers. Refit the screws. xx1800001549 Screw: M4x8 (6 pcs) Tightening torque: 2 Nm Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 142 5.2.4 Replacing the bearing housing Continued Refitting the PDCPD cover Action Note Refit the PDCPD covers. Screw: Round head screw with emboss- ing (6 pcs) xx1800001270 xx1800001323 Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 143: Replacing The Ionization Unit

    Required tools and equipment Equipment Article number Note Standard toolkit Content is defined in section Standard toolkit on page 178. Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 144 Remove the 6 screws on the covers. xx1800001270 Separate and remove the 2 covers re- spectively in proper order. xx1800001321 xx1800001322 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 145 Refitting the ionizing air knife Action Note Refit the ionizing air knife with its bracket. xx1800001580 Screw: M6x30 (4 pcs) Tightening torque: 10 Nm Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 146 Use these procedures to replace the ionizing bar. Preparations before the removal Action Note Jog the robot a proper height for easily access the Feather Duster V2. Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 147 Remove the 6 screws on the covers. xx1800001270 Separate and remove the 2 covers re- spectively in proper order. xx1800001321 xx1800001322 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 148 Continued Removing the ionizing bar Action Note Disconnect the connector. xx1800001581 Remove the ionizing bar by removing the screws. xx1800001582 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 149 Refit the ionizing bar. xx1800001582 Screw: M6x10 (4 pcs) Tightening torque: 15 Nm Secure the cable with the locking nut. xx1800001581 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 150 5.2.5 Replacing the ionization unit Continued Refitting the PDCPD cover Action Note Refit the PDCPD covers. Screw: Round head screw with emboss- ing (6 pcs) xx1800001270 xx1800001323 Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 151: Replacing The Safety Edge Sensor

    5.2.6 Replacing the safety edge sensor Location of the safety edge sensor The Feather Duster V2 have two safety edge sensors, one of which is optional. The safety edge sensors are located as shown in the figure. Required spare parts...
  • Page 152 Do not mix the connector with the one of standard safety edge sensor. xx1800001584 Pull out the cables from the connector. Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 153 Screw: M6x25 (4 pcs) Tightening torque: 10 Nm Route the cabling. Secure the cabling by fastening the cable gland. xx1800001584 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 154 5.2.6 Replacing the safety edge sensor Continued Refitting the PDCPD cover Action Note Refit the PDCPD covers. Screw: Round head screw with emboss- ing (6 pcs) xx1800001270 xx1800001323 Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 155: Replacing The Motor

    Required tools and equipment Equipment Article number Note Standard toolkit Content is defined in section Standard toolkit on page 178. Steel tape Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 156 Remove the 6 screws on the covers. xx1800001270 Separate and remove the 2 covers re- spectively in proper order. xx1800001321 xx1800001322 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 157 Remove the tunnel covers. xx1800001549 Disconnecting the motor connector Action Note Disconnect the connector by loosing the cable gland. xx1800001587 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 158 Loosen the screw above the motor. xx1800001767 Slightly adjust the motor to release the belt tension. Remove the timing belt. xx1800001558 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 159 Removing the upper timing belt pulley Action Note Remove the screws. xx1800001588 Remove the pulley cover. xx1800001589 Remove the upper timing belt pulley. xx1800001590 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 160 Move the motor a little backward and adjust its orientation to remove it. Remove the screw and washer. xx1800001595 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 161 Refit the pulley hub. Make sure the key on the motor axis aligned with the key slot of the pulley hub. xx1800001596 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 162 Tightening torque: 10 Nm xx1800001595 Refit the motor with the motor connector pointing to the side of ionizing air knife. Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 163 Tightening torque: 25 Nm xx1800001593 Screw: M5x25 (1 pcs) Tightening torque: 5 Nm xx1800001594 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 164 Refit the pulley cover. xx1800001589 Secure with screws. xx1800001588 Screw: M5x10 (3 pcs) Tightening torque: 5.9 Nm Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 165 Tighten the screws on the adjustable plate Screws: M8x25 (4 pcs) when a proper timing belt is achieved. Tightening torque: 43 Nm xx1800001557 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 166 Tightening torque: 5 Nm xx1800001767 Connecting the motor connector Action Note Connect the connector and secure with the cable gland. xx1800001587 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 167 Tightening torque: 2 Nm Refitting the PDCPD cover Action Note Refit the PDCPD covers. Screw: Round head screw with emboss- ing (6 pcs) xx1800001270 xx1800001323 Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
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  • Page 169: Decommissioning

    Safety information Before any service work is commenced, it is extremely important that all safety information is observed! Read Safety before performing any service work. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 170: Environmental Information

    6 Decommissioning 6.2 Environmental information 6.2 Environmental information Hazardous material There are no hazardous materials used in this product. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 171: Dismantle

    6.3 Dismantle 6.3 Dismantle Disassembly of the Feather Duster V2 Note Use the safety pins to secure each parts of the Feather Duster V2 to prevent uncontrolled movement. Note Shut off the electrical and air supplies before removing all the connections.
  • Page 172 This page is intentionally left blank...

  • Page 173: Reference Information

    7.1 Introduction 7 Reference information 7.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 174: Unit Conversion

    2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 175: Screw Joints

    UNBRAKO screws UNBRAKO is a special type of screw recommended by ABB for certain screw joints. It features special surface treatment (Gleitmo as described below) and is extremely resistant to fatigue.
  • Page 176 A special torque specified in the repair, maintenance or installation procedure overrides the standard torque. Dimension Tightening torque (Nm) Tightening torque (Nm) Class 10.9, lubricated Class 12.9, lubricated Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 177 A special torque specified in the repair, maintenance or installation procedure overrides the standard torque. Dimension Tightening torque Nm - Tightening torque Nm - Tightening torque Nm - Nominal Min. Max. Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 178: Standard Toolkit

    Ratchet head for torque wrench 1/2 Hex socket head cap no. 2.5 socket 1/2" bit L=110 mm Small screwdriver T-handle with ball head Small cutting plier Plastic mallet Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 179: Special Tools

    178, and of special tools, listed directly in the instructions and also gathered in this section. Contents, special toolkit Tool Rem. Feather roller support 3HAX010000450 Steel tape Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 180 This page is intentionally left blank...

  • Page 181: Spare Parts

    Mechanical spare parts • Electrical parts and cables Some parts are available in several types, depending on the Feather Duster V2 configuration. To acquire the type of material required for your Feather Duster V2, contact ABB. Product manual - Feather Duster V2 3HAX010000210 Revision: A ©...

  • Page 182: Spare Part List And Illustration

    Convert adapter for IRB 6640-185/2.8 3HAX010000448 Convert adapter for IRB 6700-175/3.05 and IRB 6700-205/2.80 3HAX010000445 Convert adapter for IRB 6700-200/2.60 3HAX010000446 Sealing V-ring Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 183 8.2 Spare part list and illustration Continued xx1800001762 Spare part number Description 3HAX010000271 Timing belt pulley 3HAX010000272 Motor (80WD-M02410-24V) 3HAX010000268 High torque timing belt xx1800001763 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 184 3HAX010000281 Shaft bearing with housing 3HAX010000307 Anti Collision Cable 1 3HAX010000308 Anti Collision Cable 2 3HAX010000310 Lonization Sensor Cable 2 Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 185 Harness Cabinet to Robot Base 5M 3HAX010000303-010 Harness Cabinet to Robot Base 10M 3HAX010000303-015 Harness Cabinet to Robot Base 15M Continues on next page Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 186 Harness Cabinet Power Supply 30M 3HAX010000306 Rotation Sensor Cable 3HAX010000411 LPT080-0220-05S-01A 3HAX010000311 Side Anti-collision Cable 1 3HAX010000312 Side Anti-collision Cable 1 adaptor 3HAX010000313 Side Anti-collision Cable 2 Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.

  • Page 187: Circuit Diagrams

    Cable 2 Feather Duster Side Anti-collision 3HAX010000311 Cable 1 Feather Duster Side Anti-collision 3HAX010000312 Cable 1 adaptor Feather Duster Side Anti-collision 3HAX010000313 Cable 2 Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
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  • Page 189: Index

    81 three-position enabling device, 23 maintenance schedule, 81 timing belt motor replacing, 119 replacing, 155 validity and responsibility, 13 nation specific regulations, 13 Product manual - Feather Duster V2 3HAX010000210 Revision: A © Copyright 2018 ABB. All rights reserved.
  • Page 192 PuDong District SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics and Motion 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2018 ABB. All rights reserved. Specifications subject to change without notice.

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