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ASSEMBLY INSTRUCTIONS
Turbocharger / TPX
Original assembly instructions – English
This document is valid for the
TPX series:
TPX44-H
Purpose
The assembly instructions explain how the ABB
turbocharger is fitted to the engine correctly and
without any health and safety risks.
Target group
The assembly instructions are intended for
engineers and mechanics responsible for fitting
the turbocharger on the engine.
TPX turbocharger
Turbo Power eXtra. Delivering uncompromising
reliability in the toughest environments.
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Table of Contents
Related Manuals for ABB TPX Series
Summary of Contents for ABB TPX Series
- Page 1 This document is valid for the TPX series: TPX44-H Purpose TPX turbocharger The assembly instructions explain how the ABB Turbo Power eXtra. Delivering uncompromising turbocharger is fitted to the engine correctly and reliability in the toughest environments. without any health and safety risks.
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Page 3: Table Of Contents
Installing the turbocharger................. 10 Inserting gaskets ......................10 Turbocharger attachment..................11 Attaching the turbocharger to the bracket ............12 Storage of new turbochargers and spare parts ..........13 Further information..................... 16 © Copyright 2019 ABB. All rights reserved. HZTL455311P0037_EN Rev.A November 2019... -
Page 4: Introduction
Introduction Purpose of the assembly instructions The assembly instructions explain how the ABB turbocharger is fitted to the engine correctly and without any health and safety risks. This element of the documentation is supplied with the product, as is required for partly completed machinery in accordance with machinery dir- ective 2006/42EC. -
Page 5: Definition Of Warning, Caution, Note
Official service stations of ABB Turbo Systems Official service stations are identified in this document as ABB Turbocharging Service Sta- tions. They are regularly audited and certified by ABB Turbo Systems. See "Contact Informa- tion" on our website at www.abb.com/turbocharging. -
Page 6: Definition Of Mandatory Signs
Apply other paste in accord- Dispose of in an environmentally ance with specifications compatible, professional way and in compliance with locally Oil free, grease free and dry applicable regulations. Table 3: Definition of pictograms © Copyright 2019 ABB. All rights reserved. HZTL455311P0037_EN Rev.A November 2019... -
Page 7: Safety
Introduction State of the art Turbochargers manufactured by ABB Turbo Systems are state of the art and comply with the respective health and safety standards in effect at the time the turbocharger was built. This ensures safe operation of the turbocharger. -
Page 8: Lifting Of Loads
Use a suitable edge guard if there are sharp edges. The assembly devices must be completely screwed in and must not unscrew during use. Use assembly devices only for the described applications. © Copyright 2019 ABB. All rights reserved. HZTL455311P0037_EN Rev.A... -
Page 9: Occupational Safety
Welding work in the vicinity of the turbocharger When performing welding work in the vicinity of the turbocharger, always cover the filter silencer to prevent the filter mat from being damaged. © Copyright 2019 ABB. All rights reserved. HZTL455311P0037_EN Rev.A... - Page 10 Observe the information in the material safety data sheet for the operat- ing materials and supplies. Comply with local legislation. Wear safety goggles. Wear safety gloves to protect against mechanical hazards. Wear a respiratory mask to protect against gases. © Copyright 2019 ABB. All rights reserved. HZTL455311P0037_EN Rev.A November 2019...
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Page 11: Weight And Transportation Of The Turbocharger
Swivel lifting eyes to be used One swivel lifting eye (S) is required to safely lift this turbocharger. This is not included in the ABB Turbo Systems scope of delivery. Fig. 4: Swivel lifting eyes Product... -
Page 12: Installing The Turbocharger
(see Outline Drawings for dimensions). The necessary gaskets (05) must be integrated in the support plate. A suggestion for the slot shape (04) is shown below. The gaskets are not included in the ABB Turbo Systems scope of delivery and must be provided by the enginebuilder. -
Page 13: Turbocharger Attachment
Fastening material, scope of delivery The threaded rods and nuts required for attaching the turbocharger to the bracket are not included in the ABB Turbo Systems scope of delivery. These parts depend on the version of the engine-side bracket. © Copyright 2019 ABB. All rights reserved. -
Page 14: Attaching The Turbocharger To The Bracket
Connect all gas and air lines, as well as the oil supply line, according to the instructions of the enginebuilder. Fit the water pipes according to the instructions of the enginebuilder. © Copyright 2019 ABB. All rights reserved. HZTL455311P0037_EN Rev.A... -
Page 15: Storage Of New Turbochargers And Spare Parts
Dispose of the old VCI corrosion protection emitter in an environmentally compatible manner, professionally and in accordance with local regulations. Seal the package. The better the external seal is designed, the more permanent the pro- tection. © Copyright 2019 ABB. All rights reserved. HZTL455311P0037_EN Rev.A November 2019... - Page 16 Inspect the package for damage. If the package is damaged, the turbocharger must be in- spected by an ABB Turbocharging Service Station and repacked. After every 3 years the following work steps must be performed by an ABB Turbocharging Service Station: ¡...
- Page 17 Assembly Instructions / TPX44-H 5 Storage of new turbochargers and spare parts / © Copyright 2019 ABB. All rights reserved. HZTL455311P0037_EN Rev.A November 2019...
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Page 18: Further Information
NOTICE Operation Manual The Operation Manual for the turbocharger with the relevant serial number is available online on our website www.abb.com/turbocharging. Fig. 11: Position of the rating plate 1. Read the serial number (02) on the rating plate (01) of the turbocharger. The Operation Manual can be found online in accordance with the details on the following page. - Page 19 Assembly Instructions / TPX44-H 6 Further information / Fig. 12: Finding the Operation Manual online © Copyright 2019 ABB. All rights reserved. HZTL455311P0037_EN Rev.A November 2019...
- Page 20 Phone: +41 58 585 7777 Station”). Fax: +41 58 585 5144 Find and download the Operation Manual of E-mail: turbocharging@ch.abb.com your product on our website (see “Operation Manuals“). www.abb.com/turbocharging © Copyright 2019 ABB. All rights reserved. Visit our website by scanning the QR code.