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Form No. 3327-980
824 Power Shift
Snowthrower
Model No. 38543—230000001 and Up
Operator's Manual
International English (GB)

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Table of Contents
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Summary of Contents for Toro 38543

  • Page 1 Form No. 3327-980 824 Power Shift Snowthrower Model No. 38543—230000001 and Up Operator’s Manual International English (GB)
  • Page 2: Table Of Contents

    Installing the Auger/Impeller Housing ..Dealer or Toro Customer Service and have the model and Installing the Shift Rod .....
  • Page 3: Safety

    The following instructions have been adapted from the ANSI/OPEI B71.3–1995 standard and the ISO 8437:1989 Operation standard. Information or terminology specific to Toro snowthrowers is enclosed in parenthesis. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
  • Page 4: Toro Snowthrower Safety

    The following list contains safety information specific to accidentally starting the engine. Toro products or other safety information that you must Do not run the engine indoors, except when starting it know.
  • Page 5: Sound Pressure

    Directive the snowthrower. 2000/14/EC. To ensure the best performance and safety, purchase only genuine Toro replacement parts and accessories. Vibration This unit does not exceed a hand/arm vibration level of Sound Pressure 13.8 m/s , based on measurements of identical machines per Directive 98/37/EC.
  • Page 6: Safety And Instruction Decals

    Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 94-2568 1. Cutting/dismemberment in impeller and auger hazard—keep bystanders away 94-2558 1.
  • Page 7 Tecumseh Part No. 35077 1. Key ignition 4. Fast 2. Engage to start the 5. Increasing scale engine 6. Slow 3. Disengage to stop the 7. Stop the engine engine Tecumseh Part No. 36501 1. Primer Tecumseh Part No. 37119 1.
  • Page 8: Assembly

    Assembly Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts DESCRIPTION QTY. Flange-head bolts—3/4 in. (1.9 cm) Lower belt cover Installing the auger/impeller housing Installing the auger/impeller housing Flange-head bolts—1/2 in. (1.3 cm) Cable cover Shift rod Installing the shift rod...
  • Page 9: Installing The Shift Rod

    2. Align the holes in the auger/impeller housing with the Note: Position the belt cover mounting tabs to the rear holes in the engine frame (Fig. 2). of the engine frame member. 3. Route the auger/impeller drive belt around the impeller 12.
  • Page 10: Installing The Discharge Chute

    Note: Position the shift rod with the bend rearward. Installing the Chute Control Gear 2. Insert the lower ball joint stud through the right side of the transmission lever and secure it with a locknut (Fig. 6). 1. Insert the 1-inch (2.5 centimeters) carriage bolt into the mounting hole of the gear bracket (Fig.
  • Page 11: Installing The Skids

    Installing the Skids 1. Check the air pressure in the tires; refer to Checking the Tire Pressure on page 13. 2. Move the snowthrower to a flat surface and ensure that the scraper (Fig. 9) is parallel to the ground. If it is not, adjust the scraper;...
  • Page 12: Filling The Fuel Tank With Gasoline

    2. Clean around the dipstick (Fig. 12). Important Do not use methanol, gasoline containing methanol, gasohol containing more than 10% ethanol, premium gasoline, or white gas. Using these fuels can damage the engine’s fuel system. Important Do not use gasoline that is more than 30 days old.
  • Page 13: Checking The Tire Pressure

    Use a fuel stabilizer/conditioner regularly during operation Operation and storage. A stabilizer/conditioner cleans the engine during operation and prevents gum-like varnish deposits Note: Determine the left and right sides of the machine from forming in the engine during periods of storage. from the normal operating position.
  • Page 14: Removing The Carburetor Heater Box

    Figure 16 1. Deflector handle 2. Discharge chute m-4034 Figure 14 1. Ignition switch Throttle Recoil Starter (Fig. 17)—The recoil starter is on the 2. Choke 4. Primer back side of the engine. Pull the recoil starter to start the engine.
  • Page 15: Installing The Carburetor Heater Box

    5. Lift the carburetor heater box up and away from the Important Do not use the primer or the choke if the engine. engine has been running and is hot. Excessive priming may flood the engine and prevent it from starting. 6.
  • Page 16: Stopping The Engine

    Stopping the Engine 1. Engage the auger to clear any remaining snow from inside the housing. 2. Run the engine for a few minutes to dry off any accumulated moisture. 3. Release the auger/impeller drive control lever and the m-4060 traction control lever (Fig.
  • Page 17: Snowthrowing Tips

    In snowy and cold conditions, some controls and moving parts may freeze. Do not use excessive force when trying to operate frozen controls. If you have difficulty operating any control or part, start the engine and let it run for a few minutes. Remove snow as soon as possible after it falls.
  • Page 18: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval Check the engine oil level. Refer to Checking the Engine Oil Level on page 19. Check the auger gearbox oil level and add oil if necessary. Refer to Checking the Initially Auger Gearbox Oil Level on page 19.
  • Page 19: Checking The Engine Oil Level

    Caution If you leave the wire on the spark plug, someone could accidently start the engine and seriously injure you or other bystanders. Disconnect the wire from the spark plug before you do any maintenance. Set the wire aside so that it does not accidentally contact the spark plug.
  • Page 20: Adjusting The Skids And The Scraper

    Adjusting the Skids and the For Gravel Surfaces: Scraper Support the auger blades a few inches (centimeters) above the ground, and adjust the skids to prevent the snowthrower from picking up rocks. Adjust the skids and the scraper initially and then as needed to ensure that the auger does not contact the paved or gravel 8.
  • Page 21: Adjusting The Auger/Impeller Drive Belt

    Note: With the lever released, there should be at least Important Do not adjust the belt too tightly; a tight 1/8 in. (3 mm) clearance between the tab on the belt can cause the snowthrower to creep even after you impeller idler arm and the brake arm (Fig.
  • Page 22: Replacing The Drive Belts

    Replacing the Drive Belts Note: The cable must slide freely in the bracket when you change the belts. If the auger/impeller drive belt or the traction drive belt 10. If you replace the traction drive belt, install it around (Fig. 30) becomes worn, oil-soaked, or otherwise damaged, the traction drive and the middle pulley section, and replace the belt.
  • Page 23: Lubricating The Drive Chain

    5. Drain the oil. 7. Check the deflection of the chain by lifting up on it with moderate pressure at the mid span. There should be a 6. Install the oil drain plug. 1/8 to 3/8 in. (3 to 10 mm) deflection (Fig. 33). 7.
  • Page 24: Replacing The Spark Plug

    Emptying the Fuel Tank Important Excessive chain tension may cause transmission damage. 1. Stop the engine and wait for all moving parts to stop. 13. Check the speed shift control alignment with the Power Shift slot. If the gear shift lever does not align with the 2.
  • Page 25: Preparing The Fuel System

    Preparing the Fuel System 1. Add stabilizer/conditioner to the fuel in the fuel tank as directed. 2. Run the engine for 10 minutes to distribute conditioned fuel through the fuel system. 3. Stop the engine, allow it to cool, and drain the fuel tank or run the engine until it stops.
  • Page 26: Troubleshooting

    Troubleshooting Toro designed and built your snowthrower for trouble-free operation. Check the following components and items carefully, and refer to Maintenance on page 18 for more information. If a problem continues, see an Authorized Service Dealer. Problem Possible Causes Corrective Action Electric starter does not turn 1.
  • Page 27 Problem Possible Causes Corrective Action 3. The fuel tank is nearly empty or 3. Drain and fill the fuel tank with contains stale fuel. fresh gasoline (not more than 30 days old). If the problem persists, contact an Authorized Service Dealer. 4.

This manual is also suitable for:

824 power shift

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