Sealey Auto Service HBS97A Instructions

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
IMPORTANT
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
GENERAL RULES
Read instruction manual carefully before using the headlamp beam setter (HBS).
TO AVOID DAMAGE ENSURE THE FOLLOWING ARE STRICTLY APPLIED.
DO NOT allow unqualified persons to operate the HBS.
DO NOT use the HBS in direct sunlight.
DO NOT splash the HBS with water or any other liquid.
DO ensure the work area is well ventilated.
1. DESCRIPTION
The SEALEY HEADLAMP BEAM SETTER, HBS971 series, is supplied with a rotating column, mirror and visor. The HBS97 series has the
addition of a rail set. Either HEADLAMP BEAM SETTER may be used for checking headlights on cars, heavy goods vehicles and motorcycles.
SPECIFICATION:
2. ASSEMBLY
A BASE
B COLUMN
C VERTICAL SLIDING SYSTEM
2.1. Insert the pivot pin end of column B into the bearings in base A.
2.2. Retain column by screwing special washer onto end of pivot pin.
2.3. Lock column using brake pedal F. If necessary, realign pedal on
shaft by loosening the two clamp screws, rotating pedal to a
suitable position and retightening the screws.
2.4. Attach mirror-visor D to mounting plate at the top of column B with
the two screws provided (in end of visor).
2.5. Fit the optical system E to the vertical sliding system C using the two
screws and washers provided (fit larger washer over slotted hole).
3. WORKING SURFACE
3.1. Position the vehicle on the designated headlamp aim standing area.
3.2. When positioning the HBS ensure the floor is perfectly even and level.
3.3. If this is not possible the vehicle and HBS must be on the same slope, which must not exceed 0.5º.
3.4. Headlights must not be checked where surface angle exceeds 0.5º (see fig. 2).
fig. 2
OK
4. VEHICLE PREPARATION
4. 1. Straighten vehicle wheels.
4. 2. Check the tyre pressures.
4. 3. Ensure the headlights are clean and dry.
4. 4. If the vehicle is fitted with manual or electric headlamp levelling device, ensure this is set for vehicle with normal load.
4. 5. Remove anything which could alter the attitude of the vehicle, i.e. load, snow, ice, mud, etc.
Height . . . . . . .1750mm
Width . . . . . .650/670mm
Length . . . . . . . .690mm
D MIRROR-VISOR
E OPTICAL SYSTEM
F BRAKE
0.5 MAX
0
INSTRUCTIONS FOR:
UNIVERSAL HEADLAMP BEAM SETTER
HBS97A & HBS971A
Models:
Maximum height of beam measurement . . . . . . .1410mm
Minimum height of beam measurement . . . . . . . .240mm
Focal length . . . . . . . . . . . . . . . . . . . . . . . . . . . . .500mm
NO
DO ensure that there is good lighting.
DO apply handbrake on vehicle.
DO avoid sudden changes in temperature.
DO avoid sudden vibration.
NO
HBS97A & HBS971A - 2 - 281003
fig. 1